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FANUC I/O UNIT-MODEL B Maintenance manual Page 1

Maintenance manual
Computer Numerical Control Products
GE Fanuc Automation
I/O Unit - Model B
Connection Manual
B-62163EN/03 November1998
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Contents Summary of FANUC I/O UNIT-MODEL B Maintenance manual

  • Page 1GE Fanuc Automation Computer Numerical Control Products I/O Unit - Model B Connection Manual B-62163EN/03 November1998
  • Page 2Warnings and notices for GFLE-003 this publication Warning In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. Therefore, matters wh
  • Page 3                                                                                                                            
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  • Page 99TECHNICAL REPORT (MANUAL) NO. TMN 00/ 120 Date Sept. 2000 General Manager of Software Laboratory FANUC I/O Unit-MODEL B CONNECTION MANUAL 1. Communicate this report to: O Your information only O GE Fanuc-N, GE Fanuc-E FANUC Robotics CINCINNATI MILACRON O Machine tool builder Sales agency End user 2.
  • Page 100FANUC I/O Unit-MODEL B CONNECTION MANUAL Type of applied technical documents FANUC I/O Unit-MODEL B Name CONNECTION MANUAL Spec. No. /Ed. B-62163E/03 Summary of Change New, Add, Applicable Group Name/Outline Correct, Date Delete Basic Correction of manual Correct Jun. 2000 Function Optional Function
  • Page 101FANUC I/O Unit-MODEL B CONNECTION MANUAL Table of Contents 1 Correction of manual...................................................3 TITLE FANUC I/O Unit-MODEL B 02 00.08.03 Matsuo Correction of a mistake in page 4 CONNECTION MANUAL DRAW.NO. CUST. 01 00.06.01 Matsuo Correction of manual Nagashima B
  • Page 1021 Correction of manual "II. 2.1 PMC CONTROL SOFTWARE / BUILT-IN LADDER EDITING SOFTWARE" is changed to the following sentences. 2.1 PMC CONTROL SOFTWARE / BUILT-IN LADDER EDITING SOFTWARE NC model PMC model Applied series Maximum Maximum /edition number of number of available connection units groups
  • Page 103Power PMC-PA1,PA3 4075/06 - 8 10 Mate-D Ladder editing card 4076/02 - Power PMC-PA1,PA3 4078/01 - 8 10 Mate-H Ladder editing card 4079/01 - F-D Mate PMC-QA 4050/08 - 8 10 4051/03 - F-D Mate PMC-QC 4054/02 - 8 10 mini 4055/01 - FS16i-A PMC-SA1,SA5, 406A/01 - 08 8 10 FS18i-A SB5,SB6 (*1) FS21i-A 406A/
  • Page 104The following sentences are added to end of "I. 4.4.4 Installing a Terminating Resistor". Caution When terminating resistors are set below, there is no guarantee because communication line becomes unstable. - Terminating resistors are not installed in the end of communication cable. - Terminating re
  • Page 105TECHNICAL REPORT (MANUAL) No. TMN 03/100E Date Dec 5,2003 General Manager of CNC Laboratory FANUC I/O UNIT-MODEL B Addition basic unit (BZR88G1, BXD16D1, BYR16G1) １．Communicate this report to : O Your information O GE Fanuc-N, GE Fanuc-E O FANUC Robotics CINCINNATI MILACRON O Machine tool builder Sa
  • Page 106FANUC I/O Unit-MODEL B Additional basic unit (BZR88G1,BXD16D1,BYR16G1) 1.Type of applied technical documents Name FANUC I/O Unit-MODEL B CONNECTING MANUAL Spec.No./Version B-62163E/03 2.Summary of change Group Name / Outline New, Add, Applicable Correct, Date Delete Basic Function Optional Basic uni
  • Page 107Table of contents 1. Outline of additional basic unit (BZR88G1,BXD16D1,BYR16G1） 2. Ordering specification 3. Outer dimensions 4. Connection 4.1 Connecting the DI/DO cables and the communication cable 4.2 Connecting the Power cable 4.3 Ground connection (1) Mounting to a properly grounded metal porti
  • Page 1081. Outline of additional basic unit (BZR88G1,BXD16D1,BYR16G1) - The depth of these units is deep because it keeps setting area to small. - Adoption of detachable terminal. - Arrangement common terminal every input/output signal. - All signals (input/output and communication) are put together one ter
  • Page 1093.Outer dimensions A B ERR 1 0/1 2 2/3 3 4 LED 5 6 7 8 9 DIP Switch 10 11 12 13 14 15 16 17 18 Name of unit CP1 Ex) BZR88G1 CP2 BYR16G1 BXD16D1 Detachable terminal Connector for power supply Unit:mm Connector for external device TITLE FANUC I/O Unit-MODEL B Basic unit (BZR88G1,BXD16D1,BYR16G1) DRAW.
  • Page 110-Installation Unit:mm A B ERR 1 0/1 2 2/3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 CP1 CP2 TITLE FANUC I/O Unit-MODEL B Basic unit (BZR88G1,BXD16D1,BYR16G1) DRAW. NO. CUST B-62163E/03-2 SHEET EDIT DATE DESIG. DESCRIPTION FANUC 5/16
  • Page 1114.Connection Connecting to the Interface unit is the same way else basic unit now in use. So please refer to FANUC I/O Unit-MODEL B CONNECTING MANUAL (B-62813E/03). Details of connecting the DI/DO cables are described in item 6. 4.1Connecting the DI/DO cables and the communication cable A1 B1 ERR 0/
  • Page 1124.2 Connecting the Power cable DC power cable from external power CP1 (X key) CP2 (Y key) DC power cable to external device Supply power to this unit from CNC or external resource. I/O Unit-MODEL B External power 24VDC stabilized CP1 power (24VDC±10%) 3 X key 2 0V 1 +24V Tyco electronics AMP 1-13181
  • Page 1134.3 Ground connection (1) Mounting to a properly grounded metal portion When the base unit is mounted on a properly grounded metal portion of the power magnetics cabinet, it is grounded via a case of unit. Be sure to fix the base unit securely. (2) Mounting to a non metal or non grounded metal porti
  • Page 1145.Setting and indications 5.1 LED indications FUSE PWR(Green):Lights when the power is turned in. PWR LNK(Green):Lights when the unit communicates with the LNK Interface unit. ERR FUSE(Red):Lights when the fuse of output circuits breaks. ALM 0/1 ERR(Red):Lights when an error occurs. 2/3 ALM0~3(Red):
  • Page 1155.2 Setting the DIP switch The basic unit has the DIP switch shown below. The following sections describe the functions of the switches on the DIP switch. 5.2.1 No. (setting the unit number) Switches 1, 2, 4, 8, and 16 set a unit number. Specify a desired unit number with these switches. Examples) S
  • Page 1166. Specification of basic unit -Common specification Item Specification Remarks Power supply for 24V DC ±10% Use a stable power supply. the control and input circuits Terminal for DI/DO Two–row screw terminal board Screw tightening torque: and communication Detachable type.(M3:36poles) Screw for cab
  • Page 117(1)Basic unit BZR88G1(8 input points and 8 RELAY output points) Output Input Item Specification Item Specification Signal A0~A7 Signal B0~B7 Points 8 Points 8 Points/common 4points/common Points/common 8points/common Maximum load current DC30V/AC125V,2A (resistance load) Current sink or source Curre
  • Page 118(2)Basic unit BXD16D1(16 input points) Item Specification Signal A0~A7, B0~B7 Points 16 Points/common 16points/common Current sink or source Current sink type Input current 7.5mA ON voltage, current Min.18VDC, min.6mA OFF voltage, current Max.5VDC,min.1.5mA Response off-->on Max 2msec The actual res
  • Page 119(3)Basic unit BYR16G1(16 RELAY output points) Item Specification Signal A0~A7, B0~B7 Points 16 Points/common 4points/common Maximum load current DC30V/AC125V,2A (resistance load) (however 4A/common) Minimum load DC5V, 10mA Limit of load Refer to load reduction curve (fig.6.2) Response off-->on Max 1
  • Page 120（point） (Fig.6.1) BZR88G1 Load reduction curve 1A / point 8 Simultaneous on points 1.3A / point 6 2A / point 4 10 20 30 40 50 55 (ºC) Ambient temperature （point） (Fig.6.2) BYR16G1 Load reduction curve 1A / point 16 Simultaneous on points 1.3A / point 12 2A / point 8 10 20 30 40 45 50 55 (ºC) Ambient
  • Page 1217. Power supply capacity Unit name Required current (mA) of +24V A B C BZR88G1 70 10 x N 10 x M BXD16D1 70 10 x N - BYR16G1 70 - 10 x M N : Number of the input points which turn ON simultaneously. M : Number of the outut points which turn ON simultaneously. Add the sums of columns A, B and C for the