1. Fanuc
  2. 16i/160i-LB

16i/160i-LB Maintenance manual Page 413

Maintenance manual
APPENDIX
B–63665EN/01
A. ALARM LIST
393
No. DescriptionFaulty location and remedy
SPM in-
dica-
tion(*1)
Message
9037 SPN_n_ : SPEED DE-
TECT PAR. ER-
ROR
37 Correct the value according to the pa-
rameter manual.
The setting of the parameter for the
number of pulses in the speed detec-
tor is incorrect.
9039 SPN_n_ : 1–ROT Cs SIG-
NAL ERROR
39 1 Adjust the 1–rotation signal in the
pre–amplifier.
2 Check the cable shield status.
3 Replace the cable.
An incorrect relationship between the
1–rotation signal and the number of
AB phase pulses was detected dur-
ing Cs contour control.
9040 SPN_n_ : NO 1–ROT Cs
SIGNAL DE-
TECT
40 1 Adjust the 1–rotation signal in the
pre–amplifier.
2 Check the cable shield status.
3 Replace the cable.
The 1–rotation signal is not gener-
ated during Cs contour control.
9041 SPN_n_ : 1–ROT POS–
CODER ER-
ROR
41 1 Check and correct the parameter.
2 Replace the cable.
3Re–adjust the BZ sensor signal.
1 The 1–rotation signal of the
spindle position coder (connector
JY4) is abnormal.
2 The 1–rotation signal (connector
JY2) of the MZ or BZ sensor is ab-
normal.
3 Parameter setting error
9042 SPN_n_ : NO 1–ROT.
POS–CODER
DETECT
42 1 Replace the cable.
2Re–adjust the BZ sensor signal.
1 The 1–rotation signal of the
spindle position coder (connector
JY4) is disconnected.
2 The 1–rotation signal (connector
JY2) of the MZ or BZ sensor is dis-
connected.
9043 SPN_n_ : DISCON. PC
FOR DIF. SP.
MODE
43 Replace the cable. The differential speed position coder
signal (connector JY8) in SPM type 3
is abnormal.
9044 SPN_n_ : CONTROL
CIRCUIT(AD)
ERROR
44 Replace the SPM control printed cir-
cuit board.
Abnormality in an SPM control circuit
component was detected (A/D con-
verter abnormality).
9046 SPN_n_ : SCREW
1–ROT POS–
COD. ALARM
46 1 Check and correct the parameter.
2 Replace the cable.
3Re–adjust the BZ sensor signal.
An abnormality equivalent to alarm
41 was detected during thread cutting
operation.
9047 SPN_n_ : POS–CODER
SIGNAL AB-
NORMAL
47 1 Replace the cable.
2Re–adjust the BZ sensor signal.
3 Correct the cable layout (vicinity of
the power line).
1 The A/B phase signal of the
spindle position coder (connector
JY4) is abnormal.
2 The A/B phase signal (connector
JY2) of the MZ or BZ sensor is ab-
normal.
The relationship between the A/B
phase and 1–rotation signal is incor-
rect (Pulse interval mismatch).
9049 SPN_n_ : HIGH CONV.
DIF. SPEED
49 Check whether the calculated differ-
ential speed value exceeds the maxi-
mum motor speed.
In differential speed mode, the speed
of the other spindle converted to the
speed of the local spindle has ex-
ceeded the allowable limit (the differ-
ential speed is calculated by multiply-
ing the speed of the other spindle by
the gear ratio).
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Contents Summary of 16i/160i-LB Maintenance manual

  • Page 1   
  • Page 2Ȧ No part of this manual may be reproduced in any form. Ȧ All specifications and designs are subject to change without notice. The export of this product is subject to the authorization of the government of the country from where the product is exported. In this manual we have tried as much as possi
  • Page 3SAFETY PRECAUTIONS This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). CNC maintenanc
  • Page 4SAFETY PRECAUTIONS B–63665EN/01 1 DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the maintenance personnel (herein referred to as the user) and preventing damage to the machine. Precautions are classified into Warnings and Cautions according to their
  • Page 5B–63665EN/01 SAFETY PRECAUTIONS 2 WARNINGS RELATED TO CHECK OPERATION WARNING 1. When checking the operation of the machine with the cover removed (1) The user’s clothing could become caught in the spindle or other components, thus presenting a danger of injury. When checking the operation, stand aw
  • Page 6SAFETY PRECAUTIONS B–63665EN/01 WARNING 5. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to d
  • Page 7B–63665EN/01 SAFETY PRECAUTIONS 3 WARNINGS RELATED TO REPLACEMENT WARNING 1. Always turn off the power to the CNC and the main power to the power magnetics cabinet. If only the power to the CNC is turned off, power may continue to be supplied to the serve section. In such a case, replacing a unit ma
  • Page 8SAFETY PRECAUTIONS B–63665EN/01 4 WARNINGS RELATED TO PARAMETERS WARNING 1. When machining a workpiece for the first time after modifying a parameter, close the machine cover. Never use the automatic operation function immediately after such a modification. Instead, confirm normal machine operation
  • Page 9B–63665EN/01 SAFETY PRECAUTIONS 5 WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE WARNING 1. Memory backup battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with th
  • Page 10SAFETY PRECAUTIONS B–63665EN/01 WARNING 2. Absolute pulse coder battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those
  • Page 11B–63665EN/01 SAFETY PRECAUTIONS WARNING 3. Fuse replacement Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse. For this reason, only those personnel who have received approved safety and maintenance training may perform this work. When replacing
  • Page 12
  • Page 13B–63665EN/01 PREFACE PREFACE Description of 1.Display and operation this manual This chapter covers those items, displayed on the screen, that are related to maintenance. A list of all supported operations is also provided at the end of this chapter. 2.Hardware This chapter covers hardware–related i
  • Page 14PREFACE B–63665EN/01 Applicable models This manual can be used with the following models. The abbreviated names may be used. Pruduct name Abbreviation FANUC Series 16i–LB 16i–LB Series 16i FANUC Series 160i–LB 160i–LB Series 160i NOTE Some function described in this manual may not be applied to some
  • Page 15B–63665EN/01 Table of Contents DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . . . . s–1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–1 1. DISPLAY AND OPERATION . . . .
  • Page 16Table of Contents B–63665EN/01 1.11 OPERATING MONITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 1.11.1 Display Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 17B–63665EN/01 Table of Contents 4.2 SPECIFICATION OF PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 4.2.1 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 18Table of Contents B–63665EN/01 7. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252 7.1 CORRECTIVE ACTION FOR FAILURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 7.1.1 Investigating
  • Page 19B–63665EN/01 Table of Contents APPENDIX A. ALARM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351 A.1 LIST OF ALARM CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 20Table of Contents B–63665EN/01 F.3 EXPLANATION OF SCREENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439 F.3.1 Boot Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 21B–63665EN/01 1. DISPLAY AND OPERATION 1 DISPLAY AND OPERATION This chapter describes how to display various screens by the function keys. The screens used for maintenance are respectively displayed. 1.1 FUNCTION KEYS AND SOFT KEYS . . . . . . . . . . . . 2 1.2 SCREEN DISPLAYED IMMEDIATELY AFTER POWE
  • Page 221. DISPLAY AND OPERATION B–63665EN/01 1.1 Operations and soft key display staturs for each function key are described below: FUNCTION KEYS AND SOFT KEYS 1.1.1 To display a more detailed screen, press a function key followed by a soft Soft Keys key. Soft keys are also used for actual operations. The
  • Page 23B–63665EN/01 1. DISPLAY AND OPERATION POSITION SCREEN Soft key transition triggered by the function key POS POS Absolute coordinate display [ABS] [(OPRT)] [PTSPRE] [EXEC] [RUNPRE] [EXEC] Relative coordinate display [REL] [(OPRT)] (Axis or numeral) [PRESET] [ORIGIN] [ALLEXE] [Axis name] [EXEC] [PTSPR
  • Page 241. DISPLAY AND OPERATION B–63665EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the MEM mode 1/2 PROG Program display screen [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” (O number) [O SRH] (1) (N number) [N SRH] [REWIND] [P TYPE] [Q TYPE] [F SR
  • Page 25B–63665EN/01 1. DISPLAY AND OPERATION 2/2 (2) [FL.SDL] [PRGRM] Return to (1) (Program display) File directory display screen [DIR] [(OPRT)] [SELECT] (File No. ) [F SET] [EXEC] Schedule operation display screen [SCHDUL] [(OPRT)] [CLEAR] [CAN] [EXEC] (Schedule data) [INPUT] 5
  • Page 261. DISPLAY AND OPERATION B–63665EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the EDIT mode 1/2 PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” (O number) [O SRH] (Address) [SRH↓] (Address) [SRH↑] [REWIND] [F SRH] [CAN] (N n
  • Page 27B–63665EN/01 1. DISPLAY AND OPERATION 2/2 (1) Program directory display [LIB] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” (O number) [O SRH] Return to the program [READ] [CHAIN] [STOP] [CAN] (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] Floppy directory display [FLOPPY]
  • Page 281. DISPLAY AND OPERATION B–63665EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the MDI mode PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” Program input screen [MDI] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is press
  • Page 29B–63665EN/01 1. DISPLAY AND OPERATION PROGRAM SCREEN Soft key transition triggered by the function key PROG in the HNDL, JOG, or REF mode PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” Current block display screen [CURRNT] [(OPRT)] [BG–EDT] See “When the s
  • Page 301. DISPLAY AND OPERATION B–63665EN/01 PROG PROGRAM SCREEN Soft key transition triggered by the function key (When the soft key [BG–EDT] is pressed in all modes) 1/2 PROG Program display [PRGRM] [(OPRT)] [BG–END] (O number) [O SRH] (Address) [SRH↓] (Address) [SRH↑] [REWIND] [F SRH] [CAN] (N number) [
  • Page 31B–63665EN/01 1. DISPLAY AND OPERATION 2/2 (1) Program directory display [LIB] [(OPRT)] [BG–EDT] (O number) [O SRH] Return to the program [READ] [CHAIN] [STOP] [CAN] (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] Floppy directory display [FLOPPY] [PRGRM] Return to the program [DIR] [(OPRT)]
  • Page 321. DISPLAY AND OPERATION B–63665EN/01 OFFSET/SETTING SCREEN Soft key transition triggered by the function key OFFSET SETTING OFFSET SETTING Tool offset screen [OFFSET] [(OPRT)] (Number) [NO SRH] (Axis name) [INP.C.] (Numeral) [+INPUT] (Numeral) [INPUT] [CLEAR] [ALL] [WEAR] [GEOM] [READ] [CAN] [EXEC]
  • Page 33B–63665EN/01 1. DISPLAY AND OPERATION LASER SETTING SCREEN Soft key transition triggered by the function key OFFSET SETTING OFFSET SETTING Laser power display screen [POWER] Laser setting screen [SET] [TRACE] [(OPRT)] [ZERO] [START] [W–AXIS] [END] Cutting condition setting screen [DATA] [CUT] [(OPRT
  • Page 341. DISPLAY AND OPERATION B–63665EN/01 SYSTEM SCREEN Soft key transition triggered by the function key SYSTEM 1/3 SYSTEM Parameter screen [PARAM] [(OPRT)] (Number) [NO SRH] [ON:1] [OFF:0] (Numeral) [+INPUT] (Numeral) [INPUT] [READ] [CAN] [EXEC] [PUNCH] [CAN] [EXEC] Diagnosis screen [DGNOS] [(OPRT)] (
  • Page 35B–63665EN/01 1. DISPLAY AND OPERATION (1) (2) (3) 2/3 [DUMP] [SEARCH] [BYTE] [WORD] [D.WORD] [DRARA]/[NDPARA] [PMCDGN] [TITLE] [STATUS] [SEARCH] [ALARM] [TRACE] [T.DISP]/[TRCPRM] [EXEC] [M.SRCH] [SEARCH] [INPUT] [ANALYS] [SCOPE] [SGNPRM] [DELETE] [START]/[STOP] [INIT] [T–SRCH] [ADRESS]/[SYMBOL] [EXC
  • Page 361. DISPLAY AND OPERATION B–63665EN/01 (4) 3/3 Pitch error compensation screen [PITCH] [(OPRT)] (No.) [NO SRH] [ON:1] [OFF:0] (Numeral) [+INPUT] (Numeral) [INPUT] [READ] [CAN] [EXEC] [PUNCH] [CAN] [EXEC] Servo parameter screen [SV.PRM] [SV.SET] [ON:1] [(OPRT)] [SV.TUN] [OFF:0] (Numeral) [INPUT] [TRAC
  • Page 37B–63665EN/01 1. DISPLAY AND OPERATION MESSAGE SCREEN Soft key transition triggered by the function key MESSAGE MESSAGE Alarm display screen [ALARM] Message display screen [MSG] Alarm history screen [HISTRY] [(OPRT)] [CLEAR] HELP SCREEN Soft key transition triggered by the function key HELP HELP Alar
  • Page 381. DISPLAY AND OPERATION B–63665EN/01 GRAPHIC SCREEN Soft key transition triggered by the function key GRAPH Tool path graphics GRAPH Tool path graphics [PARAM] [EXEC] [(OPRT)] [AUTO] [STSRT] [STOP] [REWIND] [CLEAR] [ZOOM] [(OPRT)] [EXEC] [←] [→] [POS] [↑] [↓] Solid graphics GRAPH Solid graphics [PA
  • Page 39B–63665EN/01 1. DISPLAY AND OPERATION 1.2 SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON 1.2.1 Types of PCBs mounted on the slots are displayed. Slot Status Display If a hardware trouble or an incorrect mounting is found, this screen is displayed. D Slot state screen SLOT CONFIGURATION DISPLA
  • Page 401. DISPLAY AND OPERATION B–63665EN/01 D Software ID 40 : Main CPU 41 : C language 4A : Remote buffer 53 : Loader control 59 : RISC board for high–precision contour control 5E : HSSB interface (with PC) 6F : Analog Input board 1.2.2 Setting Module Screen END : Setting B8H1–01 completed SLOT 01 (3046)
  • Page 41B–63665EN/01 1. DISPLAY AND OPERATION 1.3 After the system has been installed correctly, you can find the PCBs installed and the softwares integrated on the system configuration screen. SYSTEM CONFIGURATION SCREEN 1.3.1 (1) Press SYSTEM key. Display Method (2) Press soft key [SYSTEM], then the syste
  • Page 421. DISPLAY AND OPERATION B–63665EN/01 D Module ID ID Name D5 Series 16i motherboard CC Series 160i motherboard CD Serial communication board: remote buffer/DNC2 Serial communication board: DNC1 C language board CE Sub–CPU board CF RISC board A3 Data server board D3 Loader control board AA HSSB inter
  • Page 43B–63665EN/01 1. DISPLAY AND OPERATION 1.3.4 Configuration of the modules displayed on PCB. (1) Module Configuration Screen SYSTEM CONFIG (MODULE) 01234 N12345 PAGE:03 SLOT 00 MOTHER BOARD (2) AXIS CTRL CARD : 08 DISPLAY CTRL CARD : 0E CPU CARD : 11 FROM DIMM : C7 SRAM DIMM : 05 (4) DRAM DIMM : A9 PM
  • Page 441. DISPLAY AND OPERATION B–63665EN/01 1.4 ALARM SCREEN 1.4.1 Alarms generated in the NC are recorded. The latest 50 alarms generated Alarm History Screen are recorded. The 51st and former alarms are deleted. 1.4.1.1 (1) Press MESSAGE key . Screen Display (2) Press soft key [HISTRY] and an alarm hist
  • Page 45B–63665EN/01 1. DISPLAY AND OPERATION 1.4.2 System Alarm History 1.4.2.1 Up to three system alarms issued in the past are stored, and information General about those alarms can be displayed on the system alarm history screen. SYSTEM ALARM HISTORY O1234 N12345 1 2001–03–13 12:13:19 930 CPU INTERRUPT
  • Page 461. DISPLAY AND OPERATION B–63665EN/01 SYSTEM ALARM HISTORY O1234 N12345 1 2001–03–13 12:13:19 930 CPU INTERRUPT 2 2001–03–11 07:23:07 900 ROM PARITY 3 2001–02–27 973 NON MASK INTERRUPT EDIT **** *** *** 08:20:52 [ ][ ][ NMIHIS ][ ][ ] [ SELECT ][ RETURN ][ CLEAR ][ ][ ] [SELECT] soft key This soft k
  • Page 47B–63665EN/01 1. DISPLAY AND OPERATION 1.4.2.3 The system alarm history screen (detail screen) displays information System alarm history items such as registers and stacks involved when a system alarm is issued. screen (detail screen) The following items are displayed: 1. System alarm occurrence date
  • Page 481. DISPLAY AND OPERATION B–63665EN/01 SYSTEM ALARM HISTORY O1234 N12345 2 2001–03–11 07:23:07 B8H1–01(2/4) 973 NON MASK INTERRUPT STACK (PL0) 3646 0338 7CBA 0001 0958 FFF8 0068 0063 0346 0000 0000 02BC 08F8 52F1 2438 0338 0580 0440 0580 001F 03C0 0214 0780 0FFF 0000 0000 0000 0000 0000 0000 0000 000
  • Page 49B–63665EN/01 1. DISPLAY AND OPERATION CAUTION 1 In the case of an NMI on other than the main board, the registers of detail display screen 1, and the contents of detail display screen 2 and detail display screen 3 are displayed. SYSTEM ALARM HISTORY O1234 N12345 2 2001–03–11 07:23:07 B8H1–01(1/1) 97
  • Page 501. DISPLAY AND OPERATION B–63665EN/01 1.4.2.4 Parameter #7 #6 #5 #4 #3 #2 #1 #0 3103 NMH [Data type] Bit NMH The system alarm history screen is: 0 : Not displayed. 1 : Displayed. #7 #6 #5 #4 #3 #2 #1 #0 3110 OPC [Data type] Bit OPC On the operation history screen, the [CLEAR] soft key is: 0 : Not en
  • Page 51B–63665EN/01 1. DISPLAY AND OPERATION 1.5 This function enables the saving of external operator messages as a record. EXTERNAL The record can be viewed on the external operator message history screen. OPERATOR MESSAGES RECORD 1.5.1 (1) Press the MESSAGE function key. Screen Display (2) Press the rig
  • Page 521. DISPLAY AND OPERATION B–63665EN/01 1.5.3 Parameter #7 #6 #5 #4 #3 #2 #1 #0 3113 MS1 MS0 MHC #0 (MHC) The records of an external operator message: 0 : Cannot be erased. 1 : Can be erased. #6, #7 (MS0, MS1) These bits set the number of characters to be retained in each record of an external operato
  • Page 53B–63665EN/01 1. DISPLAY AND OPERATION 1.6 This function displays the key and signal operations performed by the operator upon the occurrence of a fault or the output of an alarm, together OPERATION with the corresponding alarms. HISTORY This function records the following data: (1) MDI key operation
  • Page 541. DISPLAY AND OPERATION B–63665EN/01 1.6.2 Screen Display D Displaying the operation (1) Press the SYSTEM function key. history (2) Press the continue menu key [ ]. The [OPEHIS] [(OPRT)] soft key are displayed. (3) Press the [OPEHIS] soft key twice. The operation history screen is displayed. OPERAT
  • Page 55B–63665EN/01 1. DISPLAY AND OPERATION Data displayed on the operation history screen (1) MDI keys Address and numeric keys are displayed after a single space. Soft keys are displayed in square brackets ([]). Other keys (RESET/INPUT, for example) are displayed in angle brackets (<>). A key pressed at
  • Page 561. DISPLAY AND OPERATION B–63665EN/01 Mode selection signals and rapid traverse override signals are displayed as indicated below: Input signal Name displayed MD1 MD2 MD4 REF DNC1 0 0 0 0 0 MDI 1 0 0 0 0 MEM 1 0 0 0 1 RMT 0 1 0 0 0 NOMODE 1 1 0 0 0 EDT 0 0 1 0 0 H/INC 1 0 1 0 0 JOG 1 0 1 1 0 REF 0 1
  • Page 57B–63665EN/01 1. DISPLAY AND OPERATION 1) The power–on time is displayed as shown below: 97/01/20 ==== Year/Month/Day 09:15:30 ==== Hour:Minute:Second 2) The power–off time and the time when an NC alarm occurred are displayed in reverse video. 97/01/20 ==== Year/Month/Day 09:15:30 ==== Hour:Minute:Se
  • Page 581. DISPLAY AND OPERATION B–63665EN/01 1.6.3 (1) On the operation history signal selection screen, press the [(OPE)] soft Setting the Input Signal key. or Output Signal to be Recorded in the OP_HIS SIGNAL SELECT O1000 N02000 Operation History No. ADDRES SIGNAL No. ADDRES SIGNAL 01 G0004 00000010 11 *
  • Page 59B–63665EN/01 1. DISPLAY AND OPERATION (8) Pressing the return menu key [ ] causes the [OPEHIS] (OPE) soft key to be displayed again. D Input signals and output signals to be recorded in the history NOTE 1 A cross (×) indicates that a signal will not be recorded. Also, any signal for which an address
  • Page 601. DISPLAY AND OPERATION B–63665EN/01 #7 #6 #5 #4 #3 #2 #1 #0 G043 f × f × × f f f G044 f f f f f f MLK BDT1 G045 BDT9 BDT8 BDT7 BDT6 BDT5 BDT4 BDT3 BDT2 G046 DRN KEY4 KEY3 KEY2 KEY1 f SBK f G047 f f f f f f f f ∼∼ G060 f f f f f f f f G061 f f f f f f f RGTA G062 f f f f f f f f ∼∼ G099 f f f f f f
  • Page 61B–63665EN/01 1. DISPLAY AND OPERATION #7 #6 #5 #4 #3 #2 #1 #0 G117 f f f f f f f f G118 *+ED8 *+ED7 *+ED6 *+ED5 *+ED4 *+ED3 *+ED2 *+ED1 G119 f f f f f f f f G120 *–ED8 *–ED7 *–ED6 *–ED5 *–ED4 *–ED3 *–ED2 *–ED1 G121 f f f f f f f f ∼∼ G125 f f f f f f f f G126 SVF8 SVF7 SVF6 SVF5 SVF4 SVF3 SVF2 SVF1
  • Page 621. DISPLAY AND OPERATION B–63665EN/01 1.6.4 Recorded data can be output to an input/output unit connected via a Inputting and reader/punch interface. An output record can be input from the input/output unit. Outputting the Set the input/output unit to be used in setting parameters No. 0020 and Opera
  • Page 63B–63665EN/01 1. DISPLAY AND OPERATION 1) Header T 0 C O P E R A T I O N H I S T O R Y ; C: Data word 2) MDI/soft key T 5 0 P 0 to 1 H * * ; P0: Usually P1: At power–on H **: Key code (See the page 39.) 3) Signal T 5 1 P 0 to 6 N 0 to 255 H * * , * * ; New data Old data P0: X0000 and above P2: G0000
  • Page 641. DISPLAY AND OPERATION B–63665EN/01 4) Alarm T 5 2 P 0 to 10 N * * * * ; P0: P/S No. 100 P1: P/S No. 000 P2: P/S No. 101 P3: P/S No. 0001 to 254 P4: Overtravel alarm P5: Overheat alarm P6: Servo alarm P7: System alarm P8: APC alarm P9: Spindle alarm P10: P/S alarm No. 5000 to 5999 P15: External al
  • Page 65B–63665EN/01 1. DISPLAY AND OPERATION Key codes (MDI/soft key) (00H to 7FH) 0 1 2 3 4 5 6 7 0 Space 0 @ P 1 ! 1 A Q 2 ” 2 B R 3 # 3 C S 4 $ 4 D T 5 % 5 E U 6 & 6 F V 7 ’ 7 G W 8 ( 8 H X 9 ) 9 I Y A ; * : J Z (EOB) B + K [ C ’ < L ¥ D – = M ] E . > N F / ? O – 45
  • Page 661. DISPLAY AND OPERATION B–63665EN/01 (80H to FFH) 8 9 A B C D E F 0 Reset F0 * * 1 MMC F1 * * 2 CNC F2 * * 3 F3 * 4 Shift Insert F4 * * 5 Delete F5 * * 6 CAN Alter F6 * * 7 F7 * 8 Cur→ Input POS F8 * * * * 9 Cur← PROG F9 * * * A Cur↓ Help OFFSET * * SETTING * B Cur↑ SYSTEM * * C MESSAGE * D CUSTOM
  • Page 67B–63665EN/01 1. DISPLAY AND OPERATION 1.6.5 (1) While the operation history screen is displayed, no information can be Notes recorded to the history. (2) An input signal having an on/off width of up to 16 msec is not recorded in the history. Some signals are not recorded in the history. (3) Once the
  • Page 681. DISPLAY AND OPERATION B–63665EN/01 1.7 HELP FUNCTION 1.7.1 The help function displays alarm information, operation method and a table of contents for parameters. This function is used as a handbook. General 1.7.2 Press HELP key on any screen other than PMC screen, then a help screen Display Metho
  • Page 69B–63665EN/01 1. DISPLAY AND OPERATION D Help for operation (1) Press [2 OPR], then a menu for operation method is displayed. HELP (OPERATION METHOD) O1234 N12345 1. PROGRAM EDIT 2. SEARCH 3. RESET 4. DATA INPUT WITH MDI 5. DATA INPUT WITH TAPE 6. OUTPUT 7. INPUT WITH FANUC CASSETTE 8. OUTPUT WITH FA
  • Page 701. DISPLAY AND OPERATION B–63665EN/01 D Parameter table Press soft key [PARAM], then a parameter table is displayed. HELP (PARAMETER TABLE) O1234 N12345 1/4 Current page/ Total ·SETTING (NO.0000~ ) page ·READER/PUNCHER INTERFACE (NO.0100~ ) ·AXIS CONTROL/SETTING UNIT (NO.1000~ ) ·COORDINATE SYSTEM (
  • Page 71B–63665EN/01 1. DISPLAY AND OPERATION 1.8 DISPLAYING DIAGNOSTIC PAGE 1.8.1 (1) Press SYSTEM key. Displaying Diagnostic (2) Press soft key [DGNOS], then a diagnostic screen is displayed. Page 1.8.2 Contents Displayed D Causes when the 000 WAITING FOR FIN SIGNAL An auxiliary function is being machine
  • Page 721. DISPLAY AND OPERATION B–63665EN/01 D Cause of the cycle start LED turned off 020 CUT SPEED UP/DOWN 1 0 0 0 1 0 0 021 RESET BUTTON ON 022 RESET AND REWIND ON 0 0 1 0 0 0 0 023 EMERGENCY STOP ON 0 0 0 1 0 0 0 024 RESET ON 1 0 0 0 0 0 0 025 STOP MOTION OR DWELL 1 1 1 1 0 0 0 1 1 1 1 1 1 0 Input of e
  • Page 73B–63665EN/01 1. DISPLAY AND OPERATION D C executor status DGN 045 C executor status [Data type] Bit [Valid data range] 0 to 255 C executor status 0: Normal. 2: Inoperable because of an incorrect FROM content. 3: Inoperable because the power was switched on with the M and 0 keys held down. 5: Inopera
  • Page 741. DISPLAY AND OPERATION B–63665EN/01 #7 #6 #5 #4 #3 #2 #1 #0 DGN 0203 DTE CRC STB PRM #7(DTE): Communication failure of serial pulse coder. There is no response for communication. #6(CRC): Communication failure of serial pulse coder. Transferred data is erroneous. #5(STB): Communication failure of
  • Page 75B–63665EN/01 1. DISPLAY AND OPERATION D Details of stand–alone type serial pulse coder alarms #7 #6 #5 #4 #3 #2 #1 #0 DGN 205 OHA LDA BLA PHA CMA BZA PMA SPH #7(OHA): Overheat occurred in the stand–alone type pulse coder. #6(LDA): An LED error occurred in the stand–alone type pulse coder. #5(BLA): A
  • Page 761. DISPLAY AND OPERATION B–63665EN/01 D Reference position shift function DGN 302 Distance from the end of the deceleration dog to the first grid point [Data type] Two–word axis [Units of data] 0.001 mm (metric output), 0.0001 inch (inch output) [Valid data range] 0 to "99999999 The cause when an re
  • Page 77B–63665EN/01 1. DISPLAY AND OPERATION D Machine coordinates of angular axis/orthogonal axis DGN 306 Machine coordinates of a slant axis in the Cartesian coordinate system DGN 307 Machine coordinates of an orthogonal axis in the Cartesian coordinate system [Data type] Two–word [Unit of data] Incremen
  • Page 781. DISPLAY AND OPERATION B–63665EN/01 #7 #6 #5 #4 #3 #2 #1 #0 DGN 311 DUA XBZ GSG AL4 AL3 AL2 AL1 #0(AL1): An APC alarm was issued. #1(AL2): A disconnection was detected. #2(AL3): The detected APC battery voltage is 0 V (serial pulse coder). #3(AL4): An abnormal rotation speed (RCAL) was detected. #
  • Page 79B–63665EN/01 1. DISPLAY AND OPERATION #7 #6 #5 #4 #3 #2 #1 #0 DGN 330 EXT DUA ST1 ST0 #7 #6 #5 #4 #3 #2 #1 #0 DGN 332 EXT DUA ST1 ST0 ∼∼ #7 #6 #5 #4 #3 #2 #1 #0 DGN 348 EXT DUA ST1 ST0 #0, #1(ST0, ST1): Indicates the type code for an actually connected slave. ST1 ST0 Type Address 0 0 A Servo amplifi
  • Page 801. DISPLAY AND OPERATION B–63665EN/01 Slave units and the associated diagnosis numbers Slave unit 00 ³ Diagnosis No. 330, No. 331 Slave unit 01 ³ Diagnosis No. 332, No. 333 Slave unit 02 ³ Diagnosis No. 334, No. 335 Slave unit 03 ³ Diagnosis No. 336, No. 337 Slave unit 04 ³ Diagnosis No. 338, No. 33
  • Page 81B–63665EN/01 1. DISPLAY AND OPERATION Detail Parameter Cause Measure number number 0534 2053 The internal value of the dead zone com- Decrease the setting until the invalid pa- 0535 pensation parameter has overflowed. rameter setting alarm will not occur any longer. 0544 2054 The internal value of t
  • Page 821. DISPLAY AND OPERATION B–63665EN/01 Detail Parameter Cause Measure number number 1123 2112 No value has been entered for the AMR Specify the AMR conversion coefficient. conversion coefficient parameter when a linear motor is in use. 1183 2118 No value has been specified in the semi–/ Specify a sem
  • Page 83B–63665EN/01 1. DISPLAY AND OPERATION D Error detection DGN 360 Cumulative command pulse count (NC) [Data type] Two–word axis [Unit of data] Detection unit [Valid data range] 99999999 to –99999999 Indicates the cumulative count of movement commands distributed from the CNC since the power was switch
  • Page 841. DISPLAY AND OPERATION B–63665EN/01 D Diagnostic data related to the Inductosyn absolute position detector DGN 380 Difference between the absolute position of the motor and offset data M (absolute position of the motor) – S (offset data) λ(pitch interval) The remainder resulting from the division
  • Page 85B–63665EN/01 1. DISPLAY AND OPERATION D Open CNC #7 #6 #5 #4 #3 #2 #1 #0 DGN 510 This data indicates the internal Open CNC information (not available to general users). #7 #6 #5 #4 #3 #2 #1 #0 DGN 511 This data indicates the internal Open CNC information (not available to general users). #7 #6 #5 #4
  • Page 861. DISPLAY AND OPERATION B–63665EN/01 DGN 540 indicates the difference in the position error between the master and slave axes when a single axis pair is subjected to simple synchronous control. DGN 541 is used when two or more pairs are subjected to simple synchronous control. The position error is
  • Page 87B–63665EN/01 1. DISPLAY AND OPERATION The data items displayed on the diagnosis screen are obtained at the following positions: Semi–closed loop error (No. 551) Motor Command + + + S Kp Speed Machine - + control - Servo amplifier Ps Conversion coefficients Closed loop error (Parameters No. 2078 and
  • Page 881. DISPLAY AND OPERATION B–63665EN/01 D Laser oscillator state C series (series B8F1) 900 Laser power command 901 Laser bias command 902 Pulse on time 903 Pulse off time 904 Gas pres. control 905 Laser tube pres. 906 Laser power 907 Trace data 908 Laser sequence Numbers displayed for No. 908 on the
  • Page 89B–63665EN/01 1. DISPLAY AND OPERATION 913 RF voltage 3 914 RF current 3 915 RF voltage 4 916 RF current 4 917 RF voltage 5 918 RF current 5 919 RF voltage 6 920 RF current 6 921 RF voltage 7 922 RF current 7 923 RF voltage 8 924 RF current 8 925 DC VOLTAGE 1 926 DC CURRENT 1 927 DC VOLTAGE 2 928 DC
  • Page 901. DISPLAY AND OPERATION B–63665EN/01 942 DC POWER 2 943 DC POWER 3 944 DC POWER 4 945 DC POWER 5 946 DC POWER 6 947 DC POWER 7 948 DC POWER 8 954 LCKMD INT. PRES. 1 955 LCKMD INT. PRES. 2 956 LCKMD INT. PRES. 3 957 LCKMD INT. PRES. 4 #7 #6 #5 #4 #3 #2 #1 #0 960 *SFI *RBT *MGP *AP FRQ *ESAL *ENB *EN
  • Page 91B–63665EN/01 1. DISPLAY AND OPERATION #7 #6 #5 #4 #3 #2 #1 #0 961 *ABT *SHT SHOF SHON *RPAL *WT1 *CAT *MVW *MVW Water amount sensor 0 : Abnormal 1 : Normal *CAT Chamber temperature sensor 0 : Abnormal 1 : Normal *WT1 Condensation sensor 0 : Abnormal 1 : Normal *RPAL Vacuum pump alarm 0 : Abnormal 1
  • Page 921. DISPLAY AND OPERATION B–63665EN/01 #7 #6 #5 #4 #3 #2 #1 #0 963 *OH2 *TCA2 *REV2 *VIB2 *AR2 *IAL2 *IAL2 Inverter alarm 2 0 : Abnormal 1 : Normal *AR2 Frequency signal 2 0 : Mismatch 1 : Match *VIB2 Vibration sensor 2 0 : Abnormal 1 : Normal *REV2 Rotation sensor 2 0 : 8000 rpm or more 1 : Less tha
  • Page 93B–63665EN/01 1. DISPLAY AND OPERATION #7 #6 #5 #4 #3 #2 #1 #0 966 *PSA08 *PSA07 *PSA06 *PSA05 *PSA04 *PSA03 *PSA02 *PSA01 #7 #6 #5 #4 #3 #2 #1 #0 967 *PSA16 *PSA15 *PSA14 *PSA13 *PSA12 *PSA11 *PSA10 *PSA09 No.966 & 967 Power suplly signal alarm 1 : Normal 0 : Abnormal #7 #6 #5 #4 #3 #2 #1 #0 968 ACS
  • Page 941. DISPLAY AND OPERATION B–63665EN/01 VEN Air release valve 0 : Closed 1 : Open GRDY Laser gas supply valve 0 : Closed 1 : Open PTL Flashing light 0 : Off 1 : On BPV Bypass valve 0 : Closed 1 : Open TWV Three–way valve 0 : Air release 1 : Open #7 #6 #5 #4 #3 #2 #1 #0 973 LSCST PCS FW IB *PCL OFS SHO
  • Page 95B–63665EN/01 1. DISPLAY AND OPERATION #7 #6 #5 #4 #3 #2 #1 #0 975 RF power unit alarm 9 to 16 0 : Normal 1 : Abnormal 980 Gas pres. sensor alm 981 A/D conv–1 alm 982 A/D conv–2 alm 983 Voltage down 984 Power down 985 Beam reflection 986 Laser efficiency 987 Bombe change request 988 N2–Gas charge tim
  • Page 961. DISPLAY AND OPERATION B–63665EN/01 1.9 CNC STATE DISPLAY ACTUAL POSITION (ABSOLUTE) O1000 N00010 X 217.940 Y 363.233 Z 0.000 PART COUNT 5 RUN TIME 0H15M CYCLE TIME 0H 0M38S ACT.F 3000MM/M S 0 T0000 MEM STRT MTN *** 09:06:35 [ ABS ] [ REL ] [ ALL ] [ HNDL ] [ OPRT ] · Indicates the current status
  • Page 97B–63665EN/01 1. DISPLAY AND OPERATION (3) Automatic operation status MTN: Program–specified axis movement is under way. DWL: Program–specified dwell command (G04) is being executed. ***: Other status (4) Auxiliary function status FIN: The completion signal FIN for an auxiliary function is being awai
  • Page 981. DISPLAY AND OPERATION B–63665EN/01 1.10 Tuning becomes easier by graphically displaying servo error amount and torque command, etc. (Graphic option is required). WAVEFORM DIAGNOSTIC The following two types of waveform diagnosis functions are supported: FUNCTION (1) One–shot type The one–shot type
  • Page 99B–63665EN/01 1. DISPLAY AND OPERATION 1.10.2 1. Press the SYSTEM key to display a system screen such as aparameter. Waveform Diagnostic Parameter Screen 2. Press the continuous menu key several times, and the soft key [W.DGNS] is displayed. 3. Press [W.DGNS], then the parameter screen for the wavefo
  • Page 1001. DISPLAY AND OPERATION B–63665EN/01 (4) Data number: The table below lists the numbers of the data items for which a waveform can be displayed (n = 1 to 8). Data No. Description Units 00 Does not display a waveform. – 0n Servo error (8 ms) for the n–th axis (positional Pulses deviation) (detection
  • Page 101B–63665EN/01 1. DISPLAY AND OPERATION D Waveform diagnosis (1) Display start condition parameters (storage 100 : Draws a waveform for the stored data. type) (2) Sampling period: Invalid (3) Trigger: Invalid (4) Data number: The table below lists the numbers of the data items for which a waveform can
  • Page 1021. DISPLAY AND OPERATION B–63665EN/01 1.10.3 1. Press soft key [W.GRPH], then graph of waveform diagnosis is Graphic of Wave displayed. Diagnosis Data WAVE DIAGNOSE (GRAPHIC) CH1 CH2 1.0 1.0 0.5 0.5 0 0 –0. –0. 5 5 –1. –1. 0 0 [START] [TIME³] [²TIME] [H–DOBL] [H–HALF] 2. Press soft key [(OPRT)], the
  • Page 103B–63665EN/01 1. DISPLAY AND OPERATION Pressing the [SATART] soft key starts data sampling. While sampling is being performed, SAMPLING blinks at the top of the screen. Once data sampling has been completed, a waveform is automatically displayed. WAVE DIAGNOS. (GRAPHIC) O1234 N12345 CH1 CH2 EDIT ****
  • Page 1041. DISPLAY AND OPERATION B–63665EN/01 1.10.4 (1) Press the SYSTEM function key. Pressing the menu continuation key [ ] Data Sampling for displays the [W.DGNS] soft key. Press this soft key to display the Storage Type WAVE DIAGNOS. (PARAMETER) screen. Waveform Diagnosis (2) Press the [W.MEM] soft key
  • Page 105B–63665EN/01 1. DISPLAY AND OPERATION CAUTION 1 Data items for which ***** is displayed cannot be set. 2 To change the sampling axes, enter new axis names then press the [SELECT] soft key. Pressing the [SLELCT] soft key without entering an axis name results in no sampling axis being set. 3 If the sa
  • Page 1061. DISPLAY AND OPERATION B–63665EN/01 1.10.5 Waveform diagnosis data of servo alarm format can be output to an I/O Outputting Waveform device, as follows: Diagnosis Data 1) Select EDIT mode. (Storage Type) 2) Press the SYSTEM key, then display the WAVE DIAGNOS. (MEMORY) screen. 3) Press the [W.MEM],
  • Page 107B–63665EN/01 1. DISPLAY AND OPERATION D Directory display The directory in the cassette or card is displayed by means of the following procedure: 1) Select EDIT mode. 2) Press the PROG function key to select the program screen. 3) Press the continuous menu key , then press [FLOPPY]. 4) Press page ke
  • Page 1081. DISPLAY AND OPERATION B–63665EN/01 D Output format In the servo alarm format, the header, date and time, selected axes, and waveform diagnosis data are output in this order. Data items are identified by nine identifier words. Output data other than the identifier words varies with the data type.
  • Page 109B–63665EN/01 1. DISPLAY AND OPERATION 4) Waveform diagnosis data T 6 0 D * * , * * , * * , X * * , T 6 1 D * * , * * , * * , X * * , T 6 2 D * * , * * , * * , X * * , T 6 3 D * * , * * , * * , X * * , T 6 4 D * * , * * , * * , X * * , T 6 5 D * * , * * , * * , X * * , D *..*: Waveform diagnosis data
  • Page 1101. DISPLAY AND OPERATION B–63665EN/01 1.11 Load meter of the servo axis can be displayed. OPERATING MONITOR 1.11.1 1. Set a parameter to display operating monitor. (Bit 5 (OPM) of Display Method parameter No.3111) 2. Press the POS key to display the position display screen. 3. Press continuous menu
  • Page 111B–63665EN/01 1. DISPLAY AND OPERATION 1.11.2 Parameters #7 #6 #5 #4 #3 #2 #1 #0 311 OPM [Data type] Bit OPM Operating monitor display is: 0 : Disabled 1 : Enabled 3151 Axis number for which the first servo motor load meter is displayed 3152 Axis number for which the second servo motor load meter is
  • Page 1121. DISPLAY AND OPERATION B–63665EN/01 1.12 LIST OF OPERATIONS Reset Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key Resetting run hour [(OPRT)] [RUNPRE]→[EXEC] – POS Resetting no. of [(OPRT)] [PTSPRE]→[EXEC] machined parts – POS Resetting OT alarm At Pow- er ON –
  • Page 113B–63665EN/01 1. DISPLAY AND OPERATION Input/Output with FANUC Cassette Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key Heading a file EDIT PROG N →File no.→[ " ]→[F SRH]→[EXEC] Deleting a file OFF EDIT PROG N →File no.→[ " ]→[DELETE→[EXEC] Collating a program EDIT
  • Page 1141. DISPLAY AND OPERATION B–63665EN/01 Output to FANUC Cassette Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key [(OPRT)]→[ " ]→[PUNCH]→[EXEC] SYSTEM Output of EDIT parameter (PA- RAM) [ " ]→[I/O]→(CANNEL NO) 1 INPUT →(DEVICE Output of PMC SYSTEM EDIT NAME) [FDCAS]
  • Page 115B–63665EN/01 1. DISPLAY AND OPERATION Edit Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key Display of memory [LIB] EDIT PROG capacity used Deleting all OFF EDIT PROG O →–9999→ DELETE programs OFF Deleting a program EDIT PROG O →Program no.→ DELETE Deleting several
  • Page 1161. DISPLAY AND OPERATION B–63665EN/01 Clear Data Param- Func- prote- Function eter Mode tion Operation ction write=1 key key Memory all clear At power RESET AND DELETE ON Parameter/offset At clear f Power RESET ON Clearing a program At f Power DELETE ON Program under edition at power – PROG AND RESE
  • Page 117B–63665EN/01 1. DISPLAY AND OPERATION Display Function KEY PWE Func- Mode Operation SW =1 tion key Amount of program EDIT PROG [ DIR ] memory in use Command Command value being executed, and previously specified modal value value display [CURRNT] Command value being executed, and next command value
  • Page 1181. DISPLAY AND OPERATION B–63665EN/01 Graphics function Function KEY PWE Func- Mode Operation SW =1 tion key Parameter setting GRAPH [PARAM] Tool path Select a graphics drawing screen. drawing [GRAPH] GRAPH Begin and end drawing. During automatic operation or manual operation Tool path dia- gram dat
  • Page 119B–63665EN/01 1. DISPLAY AND OPERATION Function KEY PWE Func- Mode Operation SW =1 tion key Machining profile draw- Press the GRAPH key several times ³ “SOLID GRAPHIC ing (PARAMETER)” screen ³ [EXEC] ³ [(OPRT)] ³ [ A.ST ] or [ F.ST ] Suspend drawing [ STOP ] MEM GRAPH Execute. [ A.ST ] or [ F.ST ] Af
  • Page 1201. DISPLAY AND OPERATION B–63665EN/01 Self–diagnosis function KEY PWE Func- Function Mode Operation SW =1 tion key [DGNOS ] Self–diagno- ± sis screen SYSTEM 1. PAGE page switch keys display PAGE 2. Diagnosis data No. ³ [NO.SRH] Boot KEY PWE Func- Function Mode Operation SW =1 tion key System mon- Po
  • Page 121B–63665EN/01 1. DISPLAY AND OPERATION P–CODE loader KEY PWE Func- Function Mode Operation SW =1 tion key Starting Pow- P–CODE er–on CAN and PROG loader time 101
  • Page 1221. DISPLAY AND OPERATION B–63665EN/01 1.13 WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED D Warning screen This CNC displays a warning screen when the configuration of the options using the SRAM area is changed. The data for the function indicated on the screen is cleared the next time the syste
  • Page 123B–63665EN/01 1. DISPLAY AND OPERATION D Allocation error screen When an option which uses the SRAM area is added, the system software may require more SRAM than is currently installed in the system. In this case, an allocation error screen appears the first time the system is turned on after the add
  • Page 1241. DISPLAY AND OPERATION B–63665EN/01 1.14 System software can be replaced only with compatible system software. Otherwise, the first time the CNC is turned on after the system software WARNING SCREEN is replaced, the following screen will be displayed and the system will not DISPLAYED WHEN be activ
  • Page 125B–63665EN/01 1. DISPLAY AND OPERATION 1.15 The maintenance information screen is provided to record the history of maintenance performed by a service person of FANUC or machine tool MAINTENANCE builder. INFORMATION The screen has the following features: SCREEN D MDI alphabetical input is allowed. D
  • Page 1261. DISPLAY AND OPERATION B–63665EN/01 D Screen operation The maintenance information screen has view mode and edit mode, which are selected by pressing the [END] or [EDIT] soft key. Initially, view mode is selected. To start editing, select edit mode by pressing the [(OPRT)] and [EDIT] keys. When th
  • Page 127B–63665EN/01 1. DISPLAY AND OPERATION Operation of the soft keys (1) View mode Edit Jump (2) (5) (2) Edit mode END I/O ALLDEL Jump (3) (4) (6) (5) (3) Edit saving MAINTE- NANCE IGNORE CANCEL (1) (1) (2) (4) I/O READ PUNCH CANCEL (6) (6) (2) (5) Jump BEGIN- END CANCEL ING (1) (2) (1) (2) (1) (2) (6)
  • Page 1281. DISPLAY AND OPERATION B–63665EN/01 1.15.2 The maintenance information can be read and punched. Maintenance When the maintenance information is input from or output to a memory card, a file name MAINTINF.DAT is used. Information (1) Format Input/Output %% Data (2) Reading When a MAINTINF.DAT file
  • Page 129B–63665EN/01 1. DISPLAY AND OPERATION 1.16 When VGA screen display is selected (NVG bit (bit 7 of parameter 3119) is set to 0), the color scheme of the VGA screen can be set on the color COLOR SETTING setting screen. SCREEN 1.16.1 1. Press the SYSTEM function key. Screen Display 2. Press the continu
  • Page 1301. DISPLAY AND OPERATION B–63665EN/01 4. Press the [LIGHT] or [DARK] operation soft key to change the luminance of the selected color element. D Storing colors A specified color palette value can be stored. (color palette values) STORE CALL COLOR1 COLOR2 COLOR3 + 1. Select a desired storage area by
  • Page 131B–63665EN/01 1. DISPLAY AND OPERATION 1.16.3 Parameters #7 #6 #5 #4 #3 #2 #1 #0 3119 NVG [Data type] Bit NVG When a color display unit is used, the VGA screen display is: 0 : Selected. 1 : Not selected. (Conventional display) 6561 Standard color data of graphic color 1 6562 Standard color data of gr
  • Page 1321. DISPLAY AND OPERATION B–63665EN/01 6589 Standard color data of text color 9 6590 Standard color data of text color 10 6591 Standard color data of text color 11 6592 Standard color data of text color 12 6593 Standard color data of text color 13 6594 Standard color data of text color 14 6595 Standa
  • Page 133B–63665EN/01 1. DISPLAY AND OPERATION 1.17 Depending on the eye level and the viewing angle of the operator, the LCD may be hard to read. This problem can be solved by adjusting the contrast. CONTRAST The contrast of a monochrome LCD can be adjusted. ADJUSTMENT 1. Press the OFFSET SETTING function k
  • Page 1341. DISPLAY AND OPERATION B–63665EN/01 1.18 When the power mate CNC series is used as an additional axis (slave) of the CNC, the power motion manager allows the slave data to be displayed POWER MATE CNC and set by the CNC. MANAGER The power mate CNC manager enables the following display and setting:
  • Page 135B–63665EN/01 1. DISPLAY AND OPERATION 1.18.2 1. Press the SYSTEM function key. Screen Display 2. Press the continuous menu key several times. The [PMM] soft key appears. 3. Press the [PMM] soft key. The system configuration screen, which is the initial screen of the power motion manager, appears. Th
  • Page 1361. DISPLAY AND OPERATION B–63665EN/01 2. Press the [SYSTEM] soft key again. The system configuration screen appears. While this screen is displayed, the [SYSTEM] soft key is left displayed in reverse video. POWER MOTION MANAGER SYSTEM CONFIGURATION 1.GROUP0 / β SYSTEM 88A1 01 [ PARA
  • Page 137B–63665EN/01 1. DISPLAY AND OPERATION D Searching for a parameter A search can be made for the parameter to be displayed. 1. Select the active slave. 2. Press the [(OPRT)] soft key. The following soft keys appear. [ NO.SRC ][ ][ ][ ][ INPUT ] 3. Enter a desired number in the key–in field by using MD
  • Page 1381. DISPLAY AND OPERATION B–63665EN/01 D Current position display The screen shows the current position on the workpiece coordinate system or machine coordinate system. 1. Press the [POS] function selection soft key. The following soft keys appear: [ WORK ][ ][MACHIN][ ][ ] 2. To see the absolute coo
  • Page 139B–63665EN/01 1. DISPLAY AND OPERATION D Operating the active The active slave is subjected to the ZOOM function, which will be slave described later, and parameter overwrite. The title of the active slave is displayed in a color different from the display color of the other slave titles. The active
  • Page 1401. DISPLAY AND OPERATION B–63665EN/01 POWER MOTION MANAGER O12345678 N12345 SYSTEM CONFIGURATION 1.GROUP0 / β SYSTEM 88A101 [ POS ][ DGNOS ][ ][ SYSTEM ][ MSG ] The figure above shows a sample single–slave display screen on a display unit with seven soft keys. A unit with twelve so
  • Page 141B–63665EN/01 1. DISPLAY AND OPERATION 1.18.3 Parameter Input/Output D Saving parameters Parameters can be saved in CNC memory or a memory card as a data file of program format. Specify the first digit of the registration program number in parameter 8760. Programs with predetermined numbers are creat
  • Page 1421. DISPLAY AND OPERATION B–63665EN/01 D Writing parameters The data file of parameters saved in CNC memory or a memory card as a program is written into the slave determined by the program number. The program number and memory device are determined as described in “Saving parameters.” 1. Select the
  • Page 143B–63665EN/01 1. DISPLAY AND OPERATION D Data input/output by I/O When the power mate CNC manager is used, the function for data Link input/output by I/O Link cannot be used. D Alarm (1) CNC When a CNC alarm status is detected, the screen is automatically switched to the CNC alarm screen. Check the d
  • Page 1442. HARDWARE B–63665EN/01 2 HARDWARE This chapter describes about the analog input board for the laser. As for the other print circuit board of CNC control unit, the functions of the card PCB on the print circuit board, and the replacing of maintenance parts and so on, see the FANUC Series 16i/18i/16
  • Page 145B–63665EN/01 2. HARDWARE 2.1 ANALOG INPUT BOARD D Specification Name Specification Analog input board A20B–8001–0750 D Connector mounting location F– BUS JA6 ANALOG JA6 10 20 9 19 8 18 7 17 6 0V 16 0V 5 AOUT 15 4 0V 14 0V 3 AIN2 13 AIN3 AIN0 to AIN3: 2 0V 12 0V Analog input 1 AIN0 11 AIN1 AOUT: Anal
  • Page 1463. INPUT AND OUTPUT OF DATA B–63665EN/01 3 INPUT AND OUTPUT OF DATA After you change a SRAM module, you must set various data again. This chapter describes the procedures to input and output the parameters, the part programs and the tool offset values. 3.1 SETTING PARAMETERS FOR INPUT/OUTPUT . . . .
  • Page 147B–63665EN/01 3. INPUT AND OUTPUT OF DATA 3.1 SETTING PARAMETERS FOR INPUT/OUTPUT D Setting procedure of 1. Set to MDI mode or emergency stop state. parameters 2. Press OFFSET SETTING key several times or press soft key [SETING] to display SETTING (HANDY) screen. 3. Set the cursor to PARAMETER WRITE
  • Page 1483. INPUT AND OUTPUT OF DATA B–63665EN/01 6. After the parameters have been input, set PARAMETER WRITE on the SETTING screen to 0. Press RESET to release alram 100. 7. Convenient method 1) To change parameters in bit unit, press cursor key or , then the cursor becomes bit length and you can set param
  • Page 149B–63665EN/01 3. INPUT AND OUTPUT OF DATA 3.2 The main CPU memorized the following data. Outputting the data 1/O device while the CNC is rurnning normally INPUTTING/ (1) CNC paramter OUTPUTTING DATA (2) PMC parameter (3) Pitch error compensation amount (4) Custom macro variable values (5) Tool compen
  • Page 1503. INPUT AND OUTPUT OF DATA B–63665EN/01 0103 Baud Rate 1: 50 5: 200 9: 2400 2: 100 6: 300 l10: 4800 3: 110 7: 600 11: 9600 4: 150 8: 1200 12: 19200 [BPS] 3.2.2 In case of PPR, steps 2 and 3 are not required. Outputting CNC 1. Select EDIT mode. Parameters 2. PROG Press PROG key and soft key PRGRM to
  • Page 151B–63665EN/01 3. INPUT AND OUTPUT OF DATA 14.In FILE No item, specify a file name. In this example input as follows: @ P M C INPUT 15.Press soft key [EXEC]. Then PMC parameters are started to be output. 16.After the PMC parameters have been output, set PARAMETER WRITE to 0. 17.Press RESET to release
  • Page 1523. INPUT AND OUTPUT OF DATA B–63665EN/01 3.2.7 1. Confirm the following parameters. If 1 is set, set to the MDI mode and Outputting Part set it to 0. Program #7 #6 #5 #4 #3 #2 #1 #0 3202 NE9 NE8 #4 (NE9) l 0 : Programs of 9000s are edited. 1 : Programs of 9000s can be protected. #0 (NE8) l 0 : Progr
  • Page 153B–63665EN/01 3. INPUT AND OUTPUT OF DATA 6) 0102 Specification number of I/O device 0 RS–232–C (for other than the following) 1 FANUC Bubble cassette B1/B2 2 FANUCFloppy cassette F1 3 PROGRAM FILE Mate, FANUC FA Card adapter, FANUC Floppy casette adapter, FSP–H, FANUC Handy File 4 Not used 5 Portabl
  • Page 1543. INPUT AND OUTPUT OF DATA B–63665EN/01 3.2.9 Set the emergency stop state. Inputting PMC Operation of 12 is not required when PPR is used. Parameters 1. Turn off (KEY4=1) the program protect key. 2. Press OFFSET SETTING key and soft key [SETTING] to select the SETTING screen. 3. Confirm that PARAM
  • Page 155B–63665EN/01 3. INPUT AND OUTPUT OF DATA 3.2.11 If the system is equipped with the custom macro fucntion, input the Inputting Custom variable values. For PPR, item 4 is not required. Macro Variable Values 1. Confirm that EDIT mode is selected. 2. Turn off the program protect key (KEY2=1). 3. Press P
  • Page 1563. INPUT AND OUTPUT OF DATA B–63665EN/01 3.2.12 Item 4 is not required for PPR. Inputting Tool 1. Select the EDIT mode. Compensation Amount 2. Turn off the program protect (KEY=1). 3. Press PROG key, and press soft key [PRGRM] to display the program contents screen. 4. Press soft key [(OPRT)], , [F
  • Page 157B–63665EN/01 3. INPUT AND OUTPUT OF DATA 3.3 To input/output a particular type of data, the corresponding screen is usually selected. For example, the parameter screen is used for parameter DATA INPUT/OUTPUT input from or output to an external input/output unit, while the program ON THE ALL IO scree
  • Page 1583. INPUT AND OUTPUT OF DATA B–63665EN/01 3.3.1 Input/output–related parameters can be set on the ALL IO screen. Setting Parameters can be set, regardless of the mode. Input/Output–related Parameters Setting input/output–related parameters Procedure 1 Press function key SYSTEM . 2 Press the rightmost
  • Page 159B–63665EN/01 3. INPUT AND OUTPUT OF DATA 3.3.2 A program can be input and output using the ALL IO screen. Inputting and When entering a program using a cassette or card, the user must specify the input file containing the program (file search). Outputting Programs File search Procedure 1 Press soft
  • Page 1603. INPUT AND OUTPUT OF DATA B–63665EN/01 Inputting a program Procedure 1 Press soft key [PRGRM] on the ALL IO screen, described in Section 3.3.1. 2 Select EDIT mode. A program directory is displayed. 3 Press soft key [(OPRT)] . The screen and soft keys change as shown below. ⋅ A program directory is
  • Page 161B–63665EN/01 3. INPUT AND OUTPUT OF DATA Outputting programs Procedure 1 Press soft key [PRGRM] on the ALL IO screen, described in Section 3.3.1. 2 Select EDIT mode. A program directory is displayed. 3 Press soft key [(OPRT)] . The screen and soft keys change as shown below. ⋅ A program directory is
  • Page 1623. INPUT AND OUTPUT OF DATA B–63665EN/01 Deleting files Procedure 1 Press soft key [PRGRM] on the ALL IO screen, described in Section 3.3.1. 2 Select EDIT mode. A program directory is displayed. 3 Press soft key [(OPRT)] . The screen and soft keys change as shown below. ⋅ A program directory is disp
  • Page 163B–63665EN/01 3. INPUT AND OUTPUT OF DATA 3.3.3 Parameters can be input and output using the ALL IO screen. Inputting and Outputting Parameters Inputting parameters Procedure 1 Press soft key [PARAM] on the ALL IO screen, described in Section 3.3.1. 2 Select EDIT mode. 3 Press soft key [(OPRT)] . Sof
  • Page 1643. INPUT AND OUTPUT OF DATA B–63665EN/01 3.3.4 Offset data can be input and output using the ALL IO screen. Inputting and Outputting Offset Data Inputting offset data Procedure 1 Press soft key [OFFSET] on the ALL IO screen, described in Section 3.3.1. 2 Select EDIT mode. 3 Press soft key [(OPRT)] .
  • Page 165B–63665EN/01 3. INPUT AND OUTPUT OF DATA 3.3.5 Custom macro common variables can be output using the ALL IO screen. Outputting Custom Macro Common Variables Outputting custom macro common variables Procedure 1 Press soft key [MACRO] on the ALL IO screen, described in Section 3.3.1. 2 Select EDIT mod
  • Page 1663. INPUT AND OUTPUT OF DATA B–63665EN/01 3.3.6 The ALL IO screen supports the display of a directory of floppy files, as Inputting and well as the input and output of floppy files. Outputting Floppy Files Displaying a file directory Procedure 1 Press the rightmost soft key (continuous menu key) on t
  • Page 167B–63665EN/01 3. INPUT AND OUTPUT OF DATA READ/PUNCH (FLOPPY) O1234 N12345 No. FILE NAME (Meter) VOL 0001 PARAMETER 46.1 0002 ALL.PROGRAM 12.3 0003 O0001 11.9 0004 O0002 11.9 0005 O0003 11.9 0006 O0004 0007 O0005 11.9 0008 O0010 11.9 0009 O0020 11.9 11.9 F SRH File No.=2 >2_ EDIT * * * * * * * * * *
  • Page 1683. INPUT AND OUTPUT OF DATA B–63665EN/01 Inputting a file Procedure 1 Press the rightmost soft key (continuous menu key) on the ALL IO screen, described in Section 3.3.1. 2 Press soft key [FLOPPY] . 3 Select EDIT mode. The floppy screen is displayed. 4 Press soft key [(OPRT)] . The screen and soft k
  • Page 169B–63665EN/01 3. INPUT AND OUTPUT OF DATA Outputting a file Procedure 1 Press the rightmost soft key (continuous menu key) on the ALL IO screen, described in Section 3.3.1. 2 Press soft key [FLOPPY] . 3 Select EDIT mode. The floppy screen is displayed. 4 Press soft key [(OPRT)] . The screen and soft
  • Page 1703. INPUT AND OUTPUT OF DATA B–63665EN/01 Deleting a file Procedure 1 Press the rightmost soft key (continuous menu key) on the ALL IO screen, described in Section 3.3.1. 2 Press soft key [FLOPPY] . 3 Select EDIT mode. The floppy screen is displayed. 4 Press soft key [(OPRT)] . The screen and soft ke
  • Page 171B–63665EN/01 3. INPUT AND OUTPUT OF DATA 3.4 By setting the I/O channel (parameter No. 20) to 4, files on a memory card can be referenced, and different types of data such as part programs, DATA INPUT/OUTPUT parameters, and offset data on a memory card can be input and output in USING A MEMORY text
  • Page 1723. INPUT AND OUTPUT OF DATA B–63665EN/01 Displaying a directory of stored files Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. The screen shown below is displayed. Using pag
  • Page 173B–63665EN/01 3. INPUT AND OUTPUT OF DATA Searching for a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. The screen shown below is displayed. DIRECTORY (M–CARD) O0034 N0
  • Page 1743. INPUT AND OUTPUT OF DATA B–63665EN/01 Reading a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. Then, the screen shown below is displayed. DIRECTORY (M–CARD) O0034 N0
  • Page 175B–63665EN/01 3. INPUT AND OUTPUT OF DATA 8 To specify a file with its file name, press soft key [N READ] in step 6 above. The screen shown below is displayed. DIRECTORY (M–CARD) O0001 N00010 No. FILE NAME COMMENT 0012 O0050 (MAIN PROGRAM) 0013 TESTPRO (SUB PROGRAM–1) 0014 O0060 (MACRO PROGRAM) ~ ~ R
  • Page 1763. INPUT AND OUTPUT OF DATA B–63665EN/01 Writing a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. The screen shown below is displayed. DIRECTORY (M–CARD) O0034 N00045 N
  • Page 177B–63665EN/01 3. INPUT AND OUTPUT OF DATA Deleting a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. The screen shown below is displayed. DIRECTORY (M–CARD) O0034 N00045
  • Page 1783. INPUT AND OUTPUT OF DATA B–63665EN/01 Batch input/output with a memory card On the ALL IO screen, different types of data including part programs, parameters, offset data, pitch error data, custom macros, and workpiece coordinate system data can be input and output using a memory card; the screen
  • Page 179B–63665EN/01 3. INPUT AND OUTPUT OF DATA 6 With page keys and , scroll through the file directory or program directory. 7 When this screen is displayed, the program data item is selected. The soft keys for other screens are displayed by pressing the rightmost soft key (continuous menu key). Soft key
  • Page 1803. INPUT AND OUTPUT OF DATA B–63665EN/01 Error codes Memory card error codes Code Meaning 102 The memory card does not have sufficient free space. 105 No memory card is mounted. 106 A memory card is already mounted. 110 The specified directory cannot be found. 111 There are too many files under the
  • Page 181B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC 4 INTERFACE BETWEEN NC AND PMC This chapter describes the signals between the machine operator’s panel, magnetics cabinet and the PMC, connection of the signals between PMC and CNC, and confirmation method of on/off state of these signals. It also describ
  • Page 1824.1 GENERAL OF High–speed processing signal PMCDGN Input Contacts *DEC a *ESP, SKIP [0] . . 0V Open INTERFACE [1] . . 24V Close NC DI/DO PMC MT (Machine Tool builder) PMCDGN PMCDGN * ST1 DOOR ST ST1 G X RV X0.1 X0.0 G007.2 ST2 ST2 4. INTERFACE BETWEEN NC AND PMC 0V +24E X5.7 Power STL STL supply F0.
  • Page 183B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC 4.2 SPECIFICATION OF PMC 4.2.1 Specification Series 16i–LB Function PMC–SA1 (loader control) PMC–SB7 Programmingmethod Ladder Ladder Number of ladder levels 2 3 1st level execution period 8ms 8ms Basic instruction execution time 5.0m sec/step 0.0033m sec/
  • Page 1844. INTERFACE BETWEEN NC AND PMC B–63665EN/01 NOTE 1 The maximum number of steps assumes programming using basic instructions. The maximum number of steps varies according to the status of functional instruction use. 2 The total sequence program size (including all of the ladders, symbols/comments, a
  • Page 185B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC NOTE 1 I/O of channel 2 of the I/O Link can be assigned. This area is usable when the I/O Link point extension option is selected. 2 This area is reserved for the PMC. I/O cannot be assigned to this area. Do not use this area for sequence programs. 3 This
  • Page 1864. INTERFACE BETWEEN NC AND PMC B–63665EN/01 (3) R9002 to R9005 (Operation output registers for the DIVB functional instruction) The data remaining after the DIVB functional instruction is executed in output. #7 #6 #5 #4 #3 #2 #1 #0 R9002 R9003 Register for remainder R9004 (used by DIVB instruction)
  • Page 187B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC R9091.5 104ms 96ms 200ms R9091.6 504ms 496ms 1s (5) Ladder execution start signal, ladder stop signal, ladder execution state signal (PMC–SB7) 1 Ladder execution start signal and latter stop signal With the ladder execution start signal or the ladder stop
  • Page 1884. INTERFACE BETWEEN NC AND PMC B–63665EN/01 #7 #6 #5 #4 #3 #2 #1 #0 R9015 R9091.2: Ladder execution state signal 0: Ladder stopped 1: Ladder being executed 4.2.4 Execution Period of PMC For PMC–SA1 Sequence program 1st level From NC (High–speed se- (1) quence) END1 2nd level (Normal sequence) (2)–1
  • Page 189B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC For PMC–SB7 CNC (F) 1st level END1 2nd level Synchronized buffer END2 3rd END2level END3 Machine (X) From NC Ladder execution time 1st level Division 1 Division 2 Division n 2nd level 3rd level 8ms 8ms 8ms The ratio of the 1st level execution time to the
  • Page 1904. INTERFACE BETWEEN NC AND PMC B–63665EN/01 D For a ladder that uses the 3rd level, the setting of the upper limit (150) may not ensure full 3rd level operation. In such a case, set this parameter so that the processing times of the 1st level and 2nd level are reduced. The 1st ladder level or the 2
  • Page 191B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC 4.3 PMC SCREEN 4.3.1 PMC Menu Selection Procedure Using the Soft Keys PMC–SA1 screen menu selection procedure [PMC] [PMCLAD] Ladder diagram display screen [PMCDGN] [TITLE] Title screen [STATUS] Signal status screen [ALARM] Alarm screen [TRACE] Trace funct
  • Page 1924. INTERFACE BETWEEN NC AND PMC B–63665EN/01 4.3.2 Screen transitions are made as shown below. Ladder Diagram Display/Editing (PMC–SB7) PMC main menu [<] [LADDER DIAGRAM] Display (NOTE 1) Display function Program list (monitor) display screen [LIST] [ZOOM] [LIST] [ZOOM] [SWITCH] Ladder diagram Selec
  • Page 193B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC D Transition to the selection monitor screen [SWITCH] D Forced input/output function (FORCING mode) “Number” + ENTER key Screen manipulation Soft keys on the ladder diagram display screen Main soft keys on the ladder diagram display screen Program list La
  • Page 1944. INTERFACE BETWEEN NC AND PMC B–63665EN/01 D [SEARCH] Address/net number search This soft key searches for the address or net number corresponding to an entered character string, and displays the address on the screen. Both a bit address and a byte address can be searched for. When a number is ent
  • Page 195B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC 4 [EDIT] Calling the ladder diagram editing screen This soft key switches the screen display to the ladder diagram editing screen. This soft key is displayed only when the programmer function is enabled. While the online monitor function is enabled, the s
  • Page 1964. INTERFACE BETWEEN NC AND PMC B–63665EN/01 Title information (details) Total number of programs Program subject to manipulation List display area Key input line Message display line Additional information line Simplified display screen A choice between the detail display screen and simplified disp
  • Page 197B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC 3 [SETING] Screen setting This soft key calls the setting screen for the program list display screen. Various settings for program list display can be modified. To return to the program list display screen, use the return key [<]. For details of the setti
  • Page 1984. INTERFACE BETWEEN NC AND PMC B–63665EN/01 Ladder diagram display screen Selection monitor screen The selection monitor screen is shown below. Initially, no ladder diagram is displayed. Ladder nets selected by coil search and read operation are added step by step. Finally, up to 128 nets can be ad
  • Page 199B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC Screen manipulation Selection monitor screen Jump to a ladder diagram net Program list screen Selection monitor screen initialization Erasing one net Setting for display Reading a ladder diagram net Switching to the ladder diagram display screen Soft keys
  • Page 2004. INTERFACE BETWEEN NC AND PMC B–63665EN/01 D Reading a ladder net on A ladder net can be read from the selection monitor screen. Use the the selection monitor procedure below to read a ladder net. screen (a) Specification of an address 1 Enter an address to be monitored. (Example: R14.7) 2 Press t
  • Page 201B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC Ladder diagram display screen (search soft keys) 4.3.2.4 On the ladder diagram editing screen, a ladder program can be edited, and Ladder diagram editing its operation can be modified. To display the ladder diagram editing screen, press the [EDIT] soft ke
  • Page 2024. INTERFACE BETWEEN NC AND PMC B–63665EN/01 Ladder diagram editing screen CAUTION 1 A ladder can be edited, regardless of whether operation is in progress or stopped. Before an edited ladder can be executed, however, the ladder must be updated. Press the [UPDATE] soft key or update the ladder when
  • Page 203B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC Screen manipulation Soft keys on the ladder diagram editing screen Program list Net selection Copy Switching to search soft keys Addition of a new net Cut Paste Deletion Modification of a net Reflection of modifications Screen setting Sequence program sta
  • Page 2044. INTERFACE BETWEEN NC AND PMC B–63665EN/01 6 [SELECT] Selection of multiple nets This soft key is used to specify multiple nets when editing such as deletion, cut, or copy is performed. Determine the start point of a selection range with the [SELECT] soft key, then specify the end point of the sel
  • Page 205B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC WARNING Use special care when starting/stopping a ladder program. If a ladder program is started/stopped when the start/stop timing is incorrect, or the machine state is improper, the machine may operate unexpectedly. Moreover, when a ladder program is st
  • Page 2064. INTERFACE BETWEEN NC AND PMC B–63665EN/01 D Deleting a contact/coil function instruction [ ] D Adding/deleting a connection line [ ], [ ], [ ] D Editing the function instruction data table [TABLE] D Line/column insertion [INSLIN], [INSCLM], [APPCLM] D Changing the address of a contact or coil “Bi
  • Page 207B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC 4.3.2.6 Signal trace function (PMC–SB7) Signal trace screen The signal trace screen is displayed when you press the [TRACE] soft key (initial screen) on the PMC diagnosis screen. Signal trace screen (initial screen) Trace parameter setting When you press
  • Page 2084. INTERFACE BETWEEN NC AND PMC B–63665EN/01 (a) Sample/mode Set a sampling mode. D Period: A time period is used for sampling. D Signal transition: A signal transition is used for sampling. (b) Sampling/resolution Set the resolution of sampling. The default is 8 ms. The setting range is 8 ms to 1,0
  • Page 209B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC Trigger position <– 1 second –><–––– 9 seconds ––––> | | | –1 0 9 (SEC) (i) Sampling condition This item becomes settable when “signal transition” is selected as the trace stop condition. Set a condition for sampling. D Trigger: Sampling is performed when
  • Page 2104. INTERFACE BETWEEN NC AND PMC B–63665EN/01 Sampling address setting (a) Address setting On page 2 of the trace parameter setting screen, set the address of a signal to be sampled. Trace parameter setting screen (page 2) Specify a bit address for a signal address. If a byte address is input, bits 0
  • Page 211B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC Trace execution After trace parameter setting, press the [START] soft key on the trace screen. Trace operation is started. The screens below are examples of execution in the period mode and signal transition mode. Signal trace execution screen (time cycle
  • Page 2124. INTERFACE BETWEEN NC AND PMC B–63665EN/01 Checking trace results Upon completion of trace execution, trace results can be checked. Signal trace result screen (time cycle mode) (a) Automatic selection range calculation display When you press the [MARK] soft key, the cursor position at that time is
  • Page 213B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC (b) Enlarged/reduced trace result data display With the [Z.IN] or [Z.OUT] soft key, the graph can be enlarged or reduced. This operation changes the scale value of one graph division. Immediately after trace operation, the graph is enlarged to a maximum e
  • Page 2144. INTERFACE BETWEEN NC AND PMC B–63665EN/01 4.3.3 Press soft key [PMCDGN] then PMC’s diagnostic screen is displayed. PMCDGN Screen D TITLE screen The title data registered when a ladder program is prepared is displayed. Page number PMC TITLE DATA #1 MONIT RUN PMC PROGRAM NO. : EDITION NO. : PMC CON
  • Page 215B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC D STATUS screen On/Off state of input/output signals and internal relay is displayed. PMC SIGNAL STATUS MONIT RUN ADDRESS 7 6 5 4 3 2 1 0 ED7 ED6 ED5 ED4 ED3 ED2 ED1 ED0 Signal name G0000 0 0 0 0 1 0 1 0 ED15 ED14 ED13 ED12 ED11 ED10 ED9 ED8 Signal state
  • Page 2164. INTERFACE BETWEEN NC AND PMC B–63665EN/01 D TRACE screen Every time a specified signal changes, the signal status is memorized in the trace memory. This function is useful for identifying intermittent troubles. 1 Trace parameter screen PMC SIGNAL TRACE MONIT RUN TRACE MODE : (0:1BYTE/1:2BYTE/2:WO
  • Page 217B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC 2 Trace memory contents display screen PMC SIGNAL TRACE MONIT RUN 1ST ADDRESS=X008(E1) 2ND ADDRESS=G000(FF) Trace address NO. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 and mask 0000 . . . . . . . . . . . . . . . . data(in pa- rentheses) 0001 I * * * * * * * * * * *
  • Page 2184. INTERFACE BETWEEN NC AND PMC B–63665EN/01 4.3.4 PMCPRM Screen D Inputting PMC 1 Set to MDI mode or emergency stop state. parameters from the MDI 2 Set PARAMETER WRITE (on setting screen) to 1 or set the program protect signal (KEY4) to 1. PWE KEY4 Timer f – Counter f f Either one Keep relay f – D
  • Page 219B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC D COUNTER screen This screen sets and displays max. value of counter and current value of the counter instruction (SUB 4). Page no. (screen is scrolled by page key) Max. value of counter (Minimum value is specified by counter ins.) Current value of counte
  • Page 2204. INTERFACE BETWEEN NC AND PMC B–63665EN/01 D DATA TABLE screen 1 Data table setting screen No. of screen PMC DATA TBL CONTROL #001 MONIT RUN GROUP TABLE COUNT = 2 No. of data table NO. ADDRESS PARAMETER TYPE NO.OF DATA groups 001 D0000 00000000 0 10 002 D0020 00000011 1 20 003 004 No. of 005 data
  • Page 221B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC 2 Data display screen Group number Page number PMC PRM (DATA) 001/001 MONIT RUN NO. ADDRESS DATA 000 D0000 0 001 D0001 0 002 D0002 0 003 D0003 0 004 D0004 0 005 D0005 0 006 D0006 0 007 D0007 0 008 D0008 0 009 D0009 0 C.DATA G–SRCH SEARCH a. Soft key [C.DA
  • Page 2224. INTERFACE BETWEEN NC AND PMC B–63665EN/01 D Trace function start (PMC–SB7:K906.5) Manual (0): The trace function starts trace operation when the [EXEC] soft key is pressed. Automatic (1): The trace function starts sampling automatically after the power is turned on. D Enable editing (PMC–SB7:K901
  • Page 223B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC 4.4 LIST OF SIGNALS BY EACH MODE D Automatic operation MODE INPUT/OUTPUT SIGNAL FEED RATE, ETC EDIT [PMC ⇒ CNC] KEY3(Program protect key) [PMC ⇒ CNC) [PMC ⇒ CNC] ST (Cycle start) *FV0 to 7 *SP (Feed hold) (Feed rate SBK (Single block) override) A DRN (Dry
  • Page 2244. INTERFACE BETWEEN NC AND PMC B–63665EN/01 D Manual operation MODE INPUT/OUTPUT SIGNAL FEED RATE, ETC Handle/ [PMC ⇒ CNC] [PMC ⇒ CNC] incremental HSnA to D(Axis selection) n:1 to 3(No. of MP1, MP2 M MPGs) (Multiplier) A +α, –α (Jog feed) N JOG [PMC ⇒ CNC] [PMC ⇒ CNC] U RT (Rapid traverse) *JV0 to
  • Page 225B–63665EN/01 4. INTERFACE BETWEEN NC AND PMC D Laser oscillator operation [PMC³CNC] RUN Oscillator start CLRDY Chiller prepared completion HVON Discharge start completion AGRDY Assist gas prepared AGST Assist gas start SHTON Shutter open *SHTLC Shutter lock BEMON Beam on *BEMLC Beam lock POV0 to 7 P
  • Page 2264. INTERFACE BETWEEN NC AND PMC B–63665EN/01 D Laser relation Laser relation [PMC³CNC] LRCS Constant optical path length control start signal GAPG0 to GAPG2 Tracing gain override signal TBES Teaching box exclusive use signal RVSLSR Machining resume signal *TRIL Tracing axis interlock signal TRMLK Tr
  • Page 227B–63665EN/01 5. DIGITAL SERVO 5 DIGITAL SERVO This chapter describes servo tuning screen required for maintenance of digital servo and adjustment of reference position. 5.1 INITIAL SETTING SERVO PARAMETERS . . . . . . 208 5.2 SERVO TUNING SCREEN . . . . . . . . . . . . . . . . . . . . 219 5.3 ADJUST
  • Page 2285. DIGITAL SERVO B–63665EN/01 5.1 This section describes how to set initial servo parameters, which is used for field adjustment of machine tool. INITIAL SETTING 1. Turn on power at the emergency stop condition. SERVO 2. Set the parameter to display the servo tuning screen. PARAMETERS #7 #6 #5 #4 #3
  • Page 229B–63665EN/01 5. DIGITAL SERVO (2) Motor number For a series servo motor Model name a 0.5 a 1/3000 a 2/2000 a 2.5/3000 a 3/3000 Drawing 0113 0371 0372 0374 0123 number Format number 13 61 46 84 15 Model name a 6/2000 a 6/3000 a 12/2000 a 12/3000 a 22/1500 Drawing 0127 0128 0142 0143 0146 number Forma
  • Page 2305. DIGITAL SERVO B–63665EN/01 For a M series servo motor Model name a M2/3000 a M2.5/3000 a M3/3000 a M6/3000 Drawing 0376 0377 0161 0162 number Format number 97 98 24 25 Model name a M9/3000 a M22/3000 a M30/3000 a M50/3000 Drawing 0163 0165 0166 0169 number Format number 26 100 101 108 Model name
  • Page 231B–63665EN/01 5. DIGITAL SERVO (6) Feed gear N/M PRM 2084 n for flexible feed gear PRM 2085 m for flexible feed gear 1) For serial pulse coder A or B, and serial a pulse coder. n Number of feedback pulses per revolution of motor = m 1000000 NOTE For serial pulse coder B, use a value not exceeding 250
  • Page 2325. DIGITAL SERVO B–63665EN/01 (10) FSSB display and setting screen Connecting the CNC control unit to servo amplifiers via a high–speed serial bus (FANUC Serial Servo Bus, or FSSB), which uses only one fiber optics cable, can significantly reduce the amount of cabling in machine tool electrical sect
  • Page 233B–63665EN/01 5. DIGITAL SERVO The amplifier setting screen consists of the following items: D NO. (slave number) The numbers of up to ten slaves (up to eight amplifiers and up to two pulse modules) connected via the FSSB are displayed sequentially, with the one nearest to the CNC being number 1. D A
  • Page 2345. DIGITAL SERVO B–63665EN/01 2) Axis setting screen The axis setting screen displays the information shown below: AXIS SETTING O1000 N00001 AXIS NAME AMP M1 M2 1–DSF Cs TNDM 1 X A1–L 0 0 0 0 1 2 Y A1–M 1 0 1 0 0 3 Z A2–L 0 0 0 1 0 4 A A3–L 0 0 0 0 2 5 B A3–M 0 0 0 0 0 6 C A4–L 0 0 0 0 0 >_ MDI ****
  • Page 235B–63665EN/01 5. DIGITAL SERVO 3) Amplifier maintenance screen The amplifier maintenance screen displays maintenance information for servo amplifiers. This screen consists of the following two pages, either of which can be selected by pressing the or key. AMPLIFIER MAINTENANCE O1000 N00001 AXIS NAME
  • Page 2365. DIGITAL SERVO B–63665EN/01 D MAINTENANCE NO. (engineering change number for an amplifier connected to each axis) D Setting On an FSSB setting screen (other than the amplifier maintenance screen), pressing soft key [(OPRT)] displays the following soft keys: SET READ INPUT To enter data, place the
  • Page 237B–63665EN/01 5. DIGITAL SERVO The amplifier setting screen displays the following items: D AXIS NO. (controlled axis number) For this item, enter a value of between 1 and the maximum number of controlled axes. If a number that falls outside this range is entered, the warning message “INVALID FORMAT”
  • Page 2385. DIGITAL SERVO B–63665EN/01 D TANDEM Enter odd and even numbers for the master and slave axes for tandem control. These numbers must be consecutive and in the range of between 1 and 8. If a number that falls outside the valid range is entered, the warning message “INVALID FORMAT” is displayed. Whe
  • Page 239B–63665EN/01 5. DIGITAL SERVO 5.2 SERVO TUNING SCREEN 5.2.1 Set a parameter to display the servo tuning screen. Parameter Setting #7 #6 #5 #4 #3 #2 #1 #0 3111 SVS #0 (SVS) 0 : Servo tuning screen is not displayed. 1 : Servo tuning screen is displayed. 5.2.2 1. Press SYSTEM key and soft key [SV. PARA
  • Page 2405. DIGITAL SERVO B–63665EN/01 #7 #6 #5 #4 #3 #2 #1 #0 Alarm1 OVL LV OVC HCA HVA DCA FBA OFA DGN (200) : #7 (OVL) : Overload alarm #6 (LV) : Insufficient voltage alarm #5 (OVC) : Overcurrent alarm #4 (HCA) : Abnormal current alarm #3 (HVA) : Excessive voltage alarm #2 (DCA) : Discharge alarm #1 (FBA)
  • Page 241B–63665EN/01 5. DIGITAL SERVO #7 #6 #5 #4 #3 #2 #1 #0 Alarm4 DTE CRC STB PRM DGN (203) : #7 (DTE) : Communication error of serial pulse coder. There is no response. #6 (CRC) : Communication error of serial pulse coder. Transmitted data is in error. #5 (STB) : Communication error of serial pulse code
  • Page 2425. DIGITAL SERVO B–63665EN/01 5.3 ADJUSTING REFERENCE POSITION (DOG METHOD) 5.3.1 General Speed Rapid traverse (PRM1420α) FL rate (PRM1425 α ) Time Rapid traverse acc./dec. time constant (PRM1620 α ) *DECα PCZ Grid Grid shift amount Reference counter capacity (PRM1850) (PRM1821) 10mm/rev 10000P + Er
  • Page 243B–63665EN/01 5. DIGITAL SERVO PRM 1850 Grid shift amount per axis [P] When the resolution is 0.0001mm, set the value in the unit ten times the detection unit. #7 #6 #5 #4 #3 #2 #1 #0 PRM 1815 APC APZ OPT #5(APC) 0 : Position detector is other than absolute pulse coder. 1 : Position detector is absol
  • Page 2445. DIGITAL SERVO B–63665EN/01 5.4 When there are no dog nor limit switch for reference position return, this function enables the tool to return the reference position that is set by DOGLESS MTB. REFERENCE When the absolute position detector is used, the reference position once POSITION SETTING set
  • Page 245B–63665EN/01 5. DIGITAL SERVO 5.4.3 Associated Parameters #7 #6 #5 #4 #3 #2 #1 #0 PRM 1002 DLZ #1(DLZ) 0 : Dog is used for reference position return 1 : Dogless reference position setting #7 #6 #5 #4 #3 #2 #1 #0 PRM 1006 ZMI #5(ZMI) 0 : Reference position return and backlash initial direction is +.
  • Page 2466. EMBEDDED ETHERNET B–63665EN/01 6 EMBEDDED ETHERNET 6.1 SETTING THE EMBEDDED ETHERNET FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 6.2 SWITCHING BETWEEN THE EMBEDDED ETHERNET DEVICES . . . . . . . . . . . . . . . . . . . . . . . 237 6.3 EMBEDDED ETHERNET ERROR MESSA
  • Page 247B–63665EN/01 6. EMBEDDED ETHERNET This chapter explains how to set the embedded Ethernet function for Series 16i–B. The embedded Ethernet function can be used by selecting one of two types of devices: the embedded Ethernet port and PCMCIA Ethernet card. The PCMCIA Ethernet card is to be inserted int
  • Page 2486. EMBEDDED ETHERNET B–63665EN/01 6.1 This section describes the setting of the parameters for the embedded Ethernet function for Series 16i–B. SETTING THE EMBEDDED ETHERNET FUNCTION 6.1.1 This subsection describes the settings required to operate the FOCAS1/Ethernet function (or DNC1/Ethernet funct
  • Page 249B–63665EN/01 6. EMBEDDED ETHERNET 6.1.1.2 On the Ethernet parameter setting screen, set the parameters for operating FOCAS1/Ethernet the FOCAS1/Ethernet function. parameter setting screen Display Procedure 1 Place the CNC in the MDI mode. 2 Press the SYSTEM function key. 3 Press the continuous menu
  • Page 2506. EMBEDDED ETHERNET B–63665EN/01 6 Enter and update data by using the MDI keys and soft keys. PAGE 7 Switch the screen display with the PAGE page keys. When data is already present, it is displayed on the screen. ETHERNET PARAMETER (EMBEDD) PAGE : 1/4 MAC ADDRESS 080019020014 (COMMON PARAMETER) IP
  • Page 251B–63665EN/01 6. EMBEDDED ETHERNET Display and setting items Display item related to The item related to the embedded Ethernet function is displayed. the embedded Ethernet function Item Description MAC address Embedded Ethernet MAC address CNC TCP/IP setting Set the TCP/IP–related items of the CNC. i
  • Page 2526. EMBEDDED ETHERNET B–63665EN/01 NOTE 1 When a small value is set for the item of time interval, communication load increases, and the performance of the network can adversely affected. 2 The parameters for the PCMCIA Ethernet card are factory–set to the following defaults: IP address : 192.168.1.1
  • Page 253B–63665EN/01 6. EMBEDDED ETHERNET (b) Type 192.168.1.1 with the MDI keys. ETHERNET PARAMETER (EMBEDD) PAGE : 1/4 MAC ADDRESS 080019020014 (COMMON PARAMETER) IP ADDRESS SUBNET MASK ROUTER IP ADDRESS > 192.168.1.1 [ ][ ][ INPUT ][ RETURN ][ ] (c) Press the [INPUT] soft key or function key to input the
  • Page 2546. EMBEDDED ETHERNET B–63665EN/01 6.1.2 An example of minimum setting required to operate the Using the FOCAS1/Ethernet function on a small network is provided below. In this example, one personal computer is connected to two CNCs FOCAS1/Ethernet through FOCAS1/Ethernet. Function on a Small D On per
  • Page 255B–63665EN/01 6. EMBEDDED ETHERNET 6.1.3 An example of minimum setting required to operate the DNC1/Ethernet Using the function on a small network is provided below. In this example, one personal computer is connected to two CNCs DNC1/Ethernet through DNC1/Ethernet. Function on a Small D On personal
  • Page 2566. EMBEDDED ETHERNET B–63665EN/01 Personal computer 1 IP address 192.168.1.101 Microsoft TCP/IP property of the Subnet mask 255.255.255.0 personal computer (Windows NT) is used for setting. Default gateway None CNC 1 Machine number 1 NC IP address 192.168.1.1 NC TCP port 8193 number Refer to ”FANUMC
  • Page 257B–63665EN/01 6. EMBEDDED ETHERNET 6.2 There are two types of embedded Ethernet devices: the embedded Ethernet port and the PCMCIA Ethernet card. SWITCHING Screen operation is required to switch between these two devices. BETWEEN THE EMBEDDED ETHERNET DEVICES Procedure 1 Place the CNC in the MDI mode
  • Page 2586. EMBEDDED ETHERNET B–63665EN/01 ETHERNET PARAMETER CURRENT SELECTED ETHERNET EMBEDDED PORT [ RETURN ][ ][ ][ EMBEDD ][ PCMCIA ] 6 Press the [PCMCIA] soft key. A confirmation message appears. Press the [EXEC] soft key to switch the device. NOTE Information about the switched device is stored in the
  • Page 259B–63665EN/01 6. EMBEDDED ETHERNET 6.3 If an error occurs with the FOCAS1/Ethernet function (or DNC1/Ethernet function), the error message screen for the embedded Ethernet function EMBEDDED displays an error message. ETHERNET ERROR MESSAGE SCREEN Display Procedure 1 Press the MESSAGE function key. 2
  • Page 2606. EMBEDDED ETHERNET B–63665EN/01 EMB_ETH FOCAS1/ETHER LOG (1/2) *KIND OF LOG :ERROR PAGE : 3/4 PDU IS INVALID 24101345 [ RETURN ][ ][ ][ ][ ] [Tip] The latest error message is displayed at the top of the screen. To the right of an error message, the date and time data of the occurrence of the error
  • Page 261B–63665EN/01 6. EMBEDDED ETHERNET 6.4 With the embedded Ethernet function, a dedicated maintenance screen is available. The maintenance screen enables operations to be checked EMBEDDED when the embedded Ethernet function operates abnormally. ETHERNET MAINTENANCE SCREEN Display Procedure 1 Press the
  • Page 2626. EMBEDDED ETHERNET B–63665EN/01 ETHERNET MAINTENANCE PAGE : 1/4 (CONNECT STATUS) Reply from 192.168.1.123. Reply from 192.168.1.123. Reply from 192.168.1.123. IP address Error (192.168..100) Request Timed out 192.168.1.100. Request Timed out 192.168.1.100. Request Timed out 192.168.1.100. [ RETURN
  • Page 263B–63665EN/01 6. EMBEDDED ETHERNET 7 The screen below is used to check the communication state of the embedded Ethernet function and the error detection count of the Ethernet controller. ETHERNET MAINTENANCE PAGE : 2/4 (NETWORK STATUS) BAUDRATE 100MBPS / FULL DUPLEX NETWORK DEVICE EMBEDDED PORT (NETW
  • Page 2646. EMBEDDED ETHERNET B–63665EN/01 ETHERNET MAINTENANCE PAGE : 4/4 (TASK STATUS) MASTER CTRL : DP FOCAS1 #0 : C FOCAS1 #1 : CCCCC FOCAS1 #2 : CCCCC UDP : D [ RETURN ][ ][ ][ ][ ] Symbol Meaning MASTER CTRL E Ethernet controller being initialized D Data being processed(NOTE) W Waiting for data process
  • Page 265B–63665EN/01 6. EMBEDDED ETHERNET 6.5 This section describes troubleshooting and check items associated with the embedded Ethernet function. TROUBLESHOOTING 6.5.1 Check Items Related to 1) Is an STP cable used for connection between the hub and embedded Connection with the Ethernet? Hub 2) Is the ST
  • Page 2666. EMBEDDED ETHERNET B–63665EN/01 4) Is the length of the backbone cable 500 m or less? 5) Does the cable (transceiver cable) connecting a hub to a transceiver satisfy the specified length? D Usually, the maximum allowable length of a transceiver cable is 50 m. However, the maximum allowable length
  • Page 267B–63665EN/01 6. EMBEDDED ETHERNET Checking the settings on the personal computer side 1) Is a correct IP address set? D Check if an IP address already specified for another device is set. 2) Is a correct subnet mask set? D The subnet mask setting must match the subnet mask setting of the communicati
  • Page 2686. EMBEDDED ETHERNET B–63665EN/01 1) When a response is received (normal) 2) When no response is received (error) If no response is received from the CNC, the cause is considered to be a hardware connection error and/or software setting error. Check the hardware connection and software settings. 248
  • Page 269B–63665EN/01 6. EMBEDDED ETHERNET Checking the influence of noise The method of checking communication errors caused by noise is described below. The ping command is used for this checking as well. The –t option of the ping command is used. Until the Ctrl and C keys are pressed simultaneously, ping
  • Page 2706. EMBEDDED ETHERNET B–63665EN/01 6.6 If an error occurs with the embedded Ethernet function, the log screen of the embedded Ethernet function displays an error message. This section ERROR MESSAGES describes error messages displayed on the log screen. The major error messages are described below. If
  • Page 271B–63665EN/01 6. EMBEDDED ETHERNET 6.6.2 EMB_ETH FOCAS1/ETHER Log Screen TCP PORT NUMBER(???) IS INVALID The setting (???) of the TCP port number is incorrect. Correct the TCP port number. Illegal Broadcast IP ADDRESS The broadcast address for UDP transmission is incorrect. Correct the subnet mask an
  • Page 2727. TROUBLESHOOTING B–63665EN/01 7 TROUBLESHOOTING This chapter describes troubleshooting procedure. 7.1 CORRECTIVE ACTION FOR FAILURES . . . . . . 254 7.2 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED . . . . . . . . . . . 256 7.3 JOG OPERATION CANNOT BE DONE . . . . . . . . 260 7.4 HA
  • Page 273B–63665EN/01 7. TROUBLESHOOTING 7.27 ALARM 926 (FSSB ALARM) . . . . . . . . . . . . . . . . 324 7.28 ALARM 930 (CPU INTERRUPT) . . . . . . . . . . . . . 330 7.29 ALARM 935 (SRAM ECC ERROR) . . . . . . . . . . . 332 7.30 ALARM 950 (PMC SYSTEM ALARM) . . . . . . . . 334 7.31 ALARM 951 (PMC WATCHDOG AL
  • Page 2747. TROUBLESHOOTING B–63665EN/01 7.1 When a failure occurs, it is important to correctly grasp what kind of failure occured and take appropriate action, to promptly recover the CORRECTIVE machine. ACTION FOR Check for the failure according to the following procedure : FAILURES When? With what What fa
  • Page 275B–63665EN/01 7. TROUBLESHOOTING 3 What failure occurred ? ⋅ Which alarm was displayed on the alarm display screen ? (Check the axis along which an alarm has occurred for alarms 300 to 599.) ⋅ For alarm 350 : Examine diagnostic 202 For alarm 351 : Examine diagnostic 203 For alarm 414 : What does diag
  • Page 2767. TROUBLESHOOTING B–63665EN/01 7.2 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED Points (1) Execute the following procedure when no manual nor automatic operation is done (2) Check whether position display shows correct position (3) Check CNC status display (4) Check CNC internal stat
  • Page 277B–63665EN/01 7. TROUBLESHOOTING (c) Confirm the status of modes Operation mode status is displayed on the lower part of CRT as follows : If nothing is displayed, mode select signal is not input. Check mode select signal using PMC’s diagnostic function (PMCDGN). For details, refer to section 1.9 CNC
  • Page 2787. TROUBLESHOOTING B–63665EN/01 a. In–position check is It shows that positioning is not yet completed. Check the contents of the being done following diagnostic number. (It is 1 in the following condition) DGN 0300 Position Error >PARAM 1826 In–position width 1) Check the parameters according to th
  • Page 279B–63665EN/01 7. TROUBLESHOOTING c. Jog feedrate override is Check the signals using PMC’s diagnostic function (PMCDGN) 0% #7 #6 #5 #4 #3 #2 #1 #0 G0010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0 G0011 *JV15 *JV14 *JV13 *JV12 *JV11 *JV10 *JV9 *JV8 When the override is 0% all bits of the above address be
  • Page 2807. TROUBLESHOOTING B–63665EN/01 7.3 JOG OPERATION CANNOT BE DONE Points (1) Check whether position display is operating. (2) Check CNC status display. (3) Check internal status using Diagnostic funciton. Causes and Remedies 1. Position display (1) Check mode selection status (JOG mode is not selecte
  • Page 281B–63665EN/01 7. TROUBLESHOOTING (3) Check CNC’s diagnostic function 000 to 015. Check the items for which 1 is displayed at right side. No. Message Display 000 WAITING FOR FIN SIGNAL :0 001 MOTION :0 002 DWELL :0 a. 003 IN–POSITION CHECK :0 004 FEEDRATE OVERRIDE 0% :0 b. 005 INTERLOCK / START LOCK :
  • Page 2827. TROUBLESHOOTING B–63665EN/01 3) Interlock signal per axis and direction (+/– MITn) is input #7 #6 #5 #4 #3 #2 #1 #0 G0132 +MIT4 +MIT3 +MIT2 +MIT1 G0134 –MIT4 –MIT3 –MIT2 –MIT1 c. Jog feedrate override is Check the signals using PMC’s diagnostic function (PMCDGN) 0% #7 #6 #5 #4 #3 #2 #1 #0 G0010 *
  • Page 283B–63665EN/01 7. TROUBLESHOOTING 7.4 HANDLE OPERATION CANNOT BE DONE Points (1) Check another manual operation (JOG) is accepted. (2) Check CNC status display. Causes and Countermeasure 1 JOG operation is not Consult with item 8.3 and 8.4. acceptable, either 2 When only handle (1) Check CNC status di
  • Page 2847. TROUBLESHOOTING B–63665EN/01 (3) Manual handle feed multiplication is not correct Check the following signals using PMC’s PCDGN. Also confirm the following parameters based on the parameter list. #7 #6 #5 #4 #3 #2 #1 #0 G0019 MP2 MP1 ↓ ↓ MP2 MP1 Multiplication 0 0 1 1 0 10 0 1 m 1 1 n 7113 Magnif
  • Page 285B–63665EN/01 7. TROUBLESHOOTING CNC Distributed I/O module Manual pulse (motherboard) Operator’s panel I/O module generators JD1A Shield Shield JD1B JA3 SIN(01) (03)SOUT HA1(01) HA1 *SIN(02) (04)*SOUT HB1(02) HB1 First SOUT(03) (01)SIN +5V(09) +5V *SOUT(04) (02)*SIN 0V(12) 0V 0V(11) (11)0V 0V(12) (1
  • Page 2867. TROUBLESHOOTING B–63665EN/01 7.5 AUTOMATIC OPERATION CANNOT BE DONE Points (1) Check manual operation is possible. (2) Check the status of cycle start LED on machine operator’s manual. (3) Check status of CNC. Causes and Remedies When manual operation is either impossible, perform countermeasure,
  • Page 287B–63665EN/01 7. TROUBLESHOOTING 2. When an automatic CNC’s status display shows “STRT” on the CRT. operation is in progress (1) Check the contents of diagnostic nos. 000 to 015. (Cycle start LED is lit) No. Message Display a. 000 WAITING FOR FIN SIGNAL : 1(Example) b. 001 MOTION :0 c. 002 DWELL :0 d
  • Page 2887. TROUBLESHOOTING B–63665EN/01 #7 #6 #5 #4 #3 #2 #1 #0 F0007 BF TF MF #0(MF) : M function strobe signal #3(TF) : T function strobe signal #7(BF) : 2nd auxiliary function strobe signal #7 #6 #5 #4 #3 #2 #1 #0 G0004 MFIN3 MFIN2 #4(MFIN2) : Second M function completion signal #5(MFIN3) : Third M funct
  • Page 289B–63665EN/01 7. TROUBLESHOOTING e. Feedrate override is at Actual feedrate is overridden by the override signals to a programmed 0% feedrate. Check the override signals using the PMC’s diagnostic function (PMCDGN). #7 #6 #5 #4 #3 #2 #1 #0 G0012 *FV7 *FV6 *FV5 *FV4 *FV3 *FV2
  • Page 2907. TROUBLESHOOTING B–63665EN/01 3) Interlock signal per axis and direction(+/– MITn) is input #7 #6 #5 #4 #3 #2 #1 #0 G0132 +MIT4 +MIT3 +MIT2 +MIT1 G0134 –MIT4 –MIT3 –MIT2 –MIT1 4) Controlled axis detach function is running. A detached axis is specified for travelling. *This function is valid when C
  • Page 291B–63665EN/01 7. TROUBLESHOOTING *JV15 . . . . . . . . . . . . . . JV0 Override 1111 1111 1111 1111 0.00% 1111 1111 1111 1110 0.01% : 1101 1000 1110 1111 100.00% : 0000 0000 0000 0001 655.34% 0000 0000 0000 0000 0.00% h. NC is in a reset state In this case, the CNC’s status display shows RESET. Refer
  • Page 2927. TROUBLESHOOTING B–63665EN/01 7.6 CYCLE START LED SIGNAL HAS TURNED OFF Points (1) After cycle operation is started, then stopped, check as follows: (2) Confirm cycle start LED on machine operator’s panel. (3) Confirm CNC’s diagnostic function. Causes and Remedies The reason why cycle start LED si
  • Page 293B–63665EN/01 7. TROUBLESHOOTING d. Reset & rewind signal is input #7 #6 #5 #4 #3 #2 #1 #0 G0008 RRW #6(RRW) : When this signal is 1, the reset & rewind signal is input. * This signal is usually used for a confirmation signal of M30 when an M30 is specified in a program as the end of a program. There
  • Page 2947. TROUBLESHOOTING B–63665EN/01 7.7 NOTHING IS DISPLAYED ON THE LCD WHEN THE POWER IS TURNED ON Causes and actions If nothing is displayed on the LCD at power–up or if the LCD is locked with “GRAPHIC IS READY.” or the slot status screen displayed, the probable causes include the following: D For the
  • Page 295B–63665EN/01 7. TROUBLESHOOTING D LCD display Referring to the hardware chapter, check the LCD on/off status of the motherboard. If the motherboard has started up normally and the LCD display indicates normal operation, a probable cause is a fault of the display system, such as a cable not connected
  • Page 2967. TROUBLESHOOTING B–63665EN/01 [For the stand–alone type] D Power supply of the LCD Check that the power cable is connected to the connector CP1A of the unit LCD unit. Connector for connecting the backlight cable Inverter printed circuit board Connector for connecting the LCD cable LCD control prin
  • Page 297B–63665EN/01 7. TROUBLESHOOTING D Main CPU board If any of the above actions does not solve the problem, replace the main CPU board and the CPU card. D Installation positions of the display control card and the CPU card CPU card Display control card 277
  • Page 2987. TROUBLESHOOTING B–63665EN/01 7.8 THE DISPLAY ON THE LCD UNIT FLASHES Causes and actions This situation can occur only with the stand–alone type. If a break is detected in the optical cable (HSSB) that connects the LCD unit to the main CPU board, the display on the LCD unit flashes. The same situa
  • Page 299B–63665EN/01 7. TROUBLESHOOTING 7.9 INPUT FROM AND OUTPUT TO I/O DEVICES CANNOT BE PERFORMED INPUT/ OUTPUT CANNOT BE PERFORMED PROPERLY Causes and actions If the I/O Link is not established, if the signals from an I/O device cannot be input normally to the CNC, or if the signals from the CNC cannot
  • Page 3007. TROUBLESHOOTING B–63665EN/01 D Checking the power Check that the connected I/O devices are connected properly to the power supplies of the I/O supplies and that the voltages are as prescribed. devices Check that the power–on sequence is correct. Time at which an I/O device is to be turned on Befo
  • Page 301B–63665EN/01 7. TROUBLESHOOTING 7.10 IN A CONNECTOR PANEL I/O UNIT, DATA IS INPUT TO AN UNEXPECTED ADDRESS If data is input to an invalid address in a connector panel I/O unit (for example, data that should be input to X004 is actually input to X010 in a connector panel I/O unit), the most likely ca
  • Page 3027. TROUBLESHOOTING B–63665EN/01 7.11 The most likely cause is that power is not being supplied to the expansion unit. IN A CONNECTOR → Check whether 24–V power is supplied to 18P and 50P of the PANEL I/O UNIT, NO expansion unit, DI and DO signals are not input and output. DATA IS OUTPUT TO → Check w
  • Page 303B–63665EN/01 7. TROUBLESHOOTING 7.12 ALARM 85 TO 87 (START) (READER/PUNCHER INTERFACE ALARM) YES Alarm 85? NO · Check baud rate and other I/O pa rameters YES · I/O device is Alarm 86? faulty NO Is I/O NO parameter correct? YES Set correct parameters OFF Is power of I/O ? ON Turn on I/O device Is cab
  • Page 3047. TROUBLESHOOTING B–63665EN/01 Value of parame- ter 0020 0 1 2 3 Function Feed 0101#7 0111#7 0121#7 0131#7 Data input code 0101#3 0111#3 0121#3 0131#3 Stop bit 0101#0 0111#0 0121#0 0131#0 Type of I/O device 102 112 122 132 Baud rate 103 113 123 133 Communi 0135#3 – – – 0 1 cation method
  • Page 305B–63665EN/01 7. TROUBLESHOOTING 0102 Type of I/O device 0112 0122 Value TYPE OF I/O DEVICE 0132 0 RS–232–C (for other than the following) 1 FANUC CASSETTE B1/B2 (bubble cassette) 2 FANUC CASSETTE F1 (Old type FLOPPY CASSETTE ADAPTOR) 3 FANUC PROGRAM FILE Mate, FANUC FA CARD ADAPTOR FANUC FLOPPY CASS
  • Page 3067. TROUBLESHOOTING B–63665EN/01 #7 #6 #5 #4 #3 #2 #1 #0 0135 RMS R42 PRA ETX ASC #7(RMS) In protocol A, status of remote / tape operation of SAT command is 0 : Always transmitted by 0. 1 : Transmitted by the contents of remote / tape switching request issued by SET command from the CNC. #3(R42) 0 :
  • Page 307B–63665EN/01 7. TROUBLESHOOTING < Cable connection> R232C (JD36A) Punch panel R232C (JD36B) RD (01) (03) RD 0V (02) DR (03) (06) DR 0V (04) CS (05) (05) CS 0V (06) CD (07) (08) CD 0V (08) (09) +24V (10) SD (11) (02) SD 0V (12) ER (13) (20) ER 0V (14) RS (15) (04) RS 0V (16) (07) SG (17) (18) +24V (1
  • Page 3087. TROUBLESHOOTING B–63665EN/01 CAUTION 1 When CS is not used, connect it to RS. 2 For protocol A or extended protocol A: When DR is not used, connect it to ER. Always connect CD to ER. RS422(JD6A) Host computer RD (01) (04) RD *RD (02) (22) *RD RT (03) (17) TT *RT (04) (35) *TT CS (05) (07) RS *CS
  • Page 309B–63665EN/01 7. TROUBLESHOOTING 7.13 ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) Contents Reference position return was executed when the following condition is not satisfied: The CNC received one rotation signal at least one time when the axis is moving to the reference position at a speed hig
  • Page 3107. TROUBLESHOOTING B–63665EN/01 (1) Check whether the motor ratated more than one rota- tion (one rotation signal is issued ) at faster than 128 pulses of position error amount. NO Return start position is too close Rotated ? · Chagne the return start position. YES · Move the machine at faster that
  • Page 311B–63665EN/01 7. TROUBLESHOOTING 7.14 Absolute position data in the serial pulse coder was lost. (This alarm will be generated when serial pulse coder is exchanged or ALARM 300 position feedback signal cable of the serial pulse coder is disconnected). (REQUEST FOR REFERENCE POSITION RETURN) Remedies
  • Page 3127. TROUBLESHOOTING B–63665EN/01 7.15 ALARM 401 (V READY OFF) Causes and actions This alarm is issued if the servo ready signal (VRDY) of a servo amplifier does not turn on or if the signal turns off during operation. There are cases in which this alarm is issued because another servo alarm is issued
  • Page 313B–63665EN/01 7. TROUBLESHOOTING D Example of connection around the amplifier (Typical example) (servo (servo amplifier) amplifier) Control power supply Emergency stop circuit Serial spindle Servo Servo Spindle motor motor motor 3–phase Breaker AC reactor Single– phase Breaker Check items D Is the PS
  • Page 3147. TROUBLESHOOTING B–63665EN/01 D Installation positions of the axis control cards [For the LCD–mounted type] Axis control card Motherboard Axis control card Sub–CPU board Axis control card Loader control board 294
  • Page 315B–63665EN/01 7. TROUBLESHOOTING [For the stand–alone type] Axis control card Axis control card Main CPU board Sub CPU board Axis control card Loarder control board 295
  • Page 3167. TROUBLESHOOTING B–63665EN/01 7.16 ALARM 404 (V READY ON) Causes and actions This alarm is issued if the servo ready signal (VRDY) of a servo amplifier remains on. The servo amplifier or the axis control cards on the CNC may be defective. D VRDY CNC Servo amplifier (main CPU board) MCON: From the
  • Page 317B–63665EN/01 7. TROUBLESHOOTING D Installation positions of the axis control cards [For the LCD–mounted type] Axis control card Motherboard Axis control card Sub–CPU board Axis control card Loader control board 297
  • Page 3187. TROUBLESHOOTING B–63665EN/01 [For the stand–alone type] Axis control card Axis control card Main CPU board Sub CPU board Axis control card Loarder control board 298
  • Page 319B–63665EN/01 7. TROUBLESHOOTING 7.17 ALARM 462 (SEND CNC DATA FAILED) ALARM 463 (SEND SLAVE DATA FAILED) Causes and actions Alarm 462 is issued if a slave (servo amplifier) cannot receive correct data due to an FSSB communication error. Alarm 463 is issued if the CNC cannot receive correct data due
  • Page 3207. TROUBLESHOOTING B–63665EN/01 D Installation positions of the axis control cards [For the LCD–mounted type] Axis control card Motherboard Axis control card Sub–CPU board Axis control card Loader control board 300
  • Page 321B–63665EN/01 7. TROUBLESHOOTING [For the stand–alone type] Axis control card Axis control card Main CPU board Sub CPU board Axis control card Loarder control board 301
  • Page 3227. TROUBLESHOOTING B–63665EN/01 7.18 Digital servo parameters are abnormal. (Digital servo parameters are set incorrectly.) ALARM 417 (DIGITAL SERVO SYSTEM IS ABNORMAL) D Causes 1 Confirm the setting value of the following parameters: PRM 2020 : Motor format number PRM 2022 : Motor rotation directio
  • Page 323B–63665EN/01 7. TROUBLESHOOTING 7.19 ALARM 700 (OVERHEAT: CONTROL UNIT) Causes and actions This alarm is issued if the ambient temperature of the CNC control unit is abnormally high. As an installation condition, the ambient temperature of the CNC must not exceed 58°C. D Ambient temperature A temper
  • Page 3247. TROUBLESHOOTING B–63665EN/01 7.20 ALARM 701 (OVERHEAT: FAN MOTOR) Causes and actions This alarm is issued if a fault occurs in any of the fan motors, such as the stoppage of a fan motor during the operation of the CNC. D Fan motors Fan motors are installed in the uppermost portion of the CNC cont
  • Page 325B–63665EN/01 7. TROUBLESHOOTING [For the stand–alone type] For the stand–alone type, a fan can be replaced together with its case. Fan motor for Fan motor for 2–slot track 1–slot track Specifications of fan motors Ordering information For 1–slot track A02B–0265–C101 For 2–slot track A02B–0260–C021 3
  • Page 3267. TROUBLESHOOTING B–63665EN/01 7.21 ALARM 5134 (FSSB: OPEN READY TIME OUT) ALARM 5135 (FSSB: ERROR MODE) ALARM 5137 (FSSB: CONFIGURATION ERROR) ALARM 5197 (FSSB: OPEN TIME OUT) ALARM 5198 (FSSB: ID DATA NOT READ) Causes and actions These alarms are issued if any of the axis control cards and the sl
  • Page 327B–63665EN/01 7. TROUBLESHOOTING If the FSSB does not become ready to open in 4, alarm 5134 is issued. If an error is detected in 5, alarm 5137 is issued. If the FSSB does not open within a fixed period of time, alarm 5197 is issued. If the ready signal is not returned within a fixed period of time,
  • Page 3287. TROUBLESHOOTING B–63665EN/01 D Installation positions of the axis control cards [For the LCD–mounted type] Axis control card Motherboard Axis control card Sub–CPU board Axis control card Loader control board 308
  • Page 329B–63665EN/01 7. TROUBLESHOOTING [For the stand–alone type] Axis control card Axis control card Main CPU board Sub CPU board Axis control card Loarder control board 309
  • Page 3307. TROUBLESHOOTING B–63665EN/01 7.22 ALARM 5136 (FSSB: NUMBER OF AMPS IS SMALL) Causes and actions The number of servo amplifiers recognized by the FSSB is insufficient, compared with the number of controlled axes. D FSSB setting screen If this alarm is issued, display the amplifier setting screen f
  • Page 331B–63665EN/01 7. TROUBLESHOOTING D Installation positions of the axis control cards [For the LCD–mounted type] Axis control card Motherboard Axis control card Sub–CPU board Axis control card Loader control board 311
  • Page 3327. TROUBLESHOOTING B–63665EN/01 [For the stand–alone type] Axis control card Axis control card Main CPU board Sub CPU board Axis control card Loarder control board 312
  • Page 333B–63665EN/01 7. TROUBLESHOOTING 7.23 ALARM 900 (ROM PARITY) Causes and actions A ROM parity error occurred. The software including the CNC system software, servo software, PMC management software, and PMC Ladder is stored in the flash memory on the FROM/SRAM module. It starts execution after being l
  • Page 3347. TROUBLESHOOTING B–63665EN/01 [For the stand–alone type] FROM/SRAM module The FROM/SRAM module is installed under the axis control card. Main CPU board 314
  • Page 335B–63665EN/01 7. TROUBLESHOOTING 7.24 ALARMS 910 AND 911 (SRAM PARITY) Causes and actions A parity error occurred in the SRAM used to store data such as parameters and machining programs. This alarm is issued if the battery has run down or if the data in the SRAM is destroyed due to some external cau
  • Page 3367. TROUBLESHOOTING B–63665EN/01 D Installation position of the FROM/SRAM module [For the LCD–mounted type] FROM/SRAM module [For the stand–alone type] FROM/SRAM module The FROM/SRAM module is installed under the axis control card. Main CPU board 316
  • Page 337B–63665EN/01 7. TROUBLESHOOTING D SRAM parity on the If alarm 972 is issued, indicating on the screen that an SRAM parity error loader control board occurred on the loader, take appropriate action on the loader control board. The SRAM for the loader control board is installed on the boards themselve
  • Page 3387. TROUBLESHOOTING B–63665EN/01 7.25 ALARMS 912 TO 919 (DRAM PARITY) Causes and actions The management software for the CNC is loaded from the FROM to the DRAM at power on, so that it is executed on the DRAM. A parity error occurred on this DRAM. These alarms occur if the data on the DRAM is destroy
  • Page 339B–63665EN/01 7. TROUBLESHOOTING [For the stand–alone type] CPU card Main CPU board D DRAM parity on an If alarm 972 is issued, indicating on the screen that a DRAM parity error option board occurred on an option board, take appropriate action on the option board on which the DRAM parity error occurr
  • Page 3407. TROUBLESHOOTING B–63665EN/01 7.26 ALARMS 920 AND 921 (SERVO ALARMS) Causes and actions A watchdog error or RAM parity error occurred in the circuit on an axis control card. Alarm 920 indicates that either of the above errors occurred in the control circuit for axes 1 to 4. Alarm 921 indicates tha
  • Page 341B–63665EN/01 7. TROUBLESHOOTING [For the stand–alone type] CPU card Axis control card Main CPU board 321
  • Page 3427. TROUBLESHOOTING B–63665EN/01 D Servo alarm on the If alarm 972 is issued, indicating on the screen that a servo alarm occurred sub–CPU board or loader on the sub–CPU or loader, take appropriate action on the sub–CPU board control board or loader control board. Screen display example SYSTEM ALARM
  • Page 343B–63665EN/01 7. TROUBLESHOOTING [For the stand–alone type] CPU card CPU card Axis control card Axis control card Sub CPU board Loarder control board 323
  • Page 3447. TROUBLESHOOTING B–63665EN/01 7.27 ALARM 926 (FSSB ALARM) Causes and actions A fault occurred on the FSSB (serial servo bus) that connects servo amplifiers to the CNC. This alarm is issued if a fault occurs in any of the axis control cards making up the FSSB, optical cables, and servo amplifiers.
  • Page 345B–63665EN/01 7. TROUBLESHOOTING D Identifying the defective Use the display on the CNC screen location If alarm 926 is issued, information such as the following is displayed at the bottom of the CNC screen. It can be used to identify the defective location. MODE STATUS information information Bits B
  • Page 3467. TROUBLESHOOTING B–63665EN/01 If the pattern of the STATUS information is A (1) The optical cable that connects together the slave corresponding to bits 12 to 15 of the MODE information and the preceding slave may be defective. Or, either of the slaves connected together with that optical cable ma
  • Page 347B–63665EN/01 7. TROUBLESHOOTING D Installation position of the axis control card [For the LCD–mounted type] Axis control card Motherboard [For the stand–alone type] Axis control card Main CPU board 327
  • Page 3487. TROUBLESHOOTING B–63665EN/01 D FSSB alarm on the If alarm 972 is issued, indicating on the screen that an FSSB alarm sub–CPU board or loader occurred on the sub–CPU or loader, take appropriate action on the control board sub–CPU board or loader control board. Screen display example SYSTEM ALARM 9
  • Page 349B–63665EN/01 7. TROUBLESHOOTING [For the stand–alone type] Axis control card Axis control card Sub CPU board Loarder control board 329
  • Page 3507. TROUBLESHOOTING B–63665EN/01 7.28 ALARM 930 (CPU INTERRUPT) Causes and actions An interrupt that can never be generated during normal operation was generated. The cause of the fault cannot be identified, but the fault may have occurred in the peripheral circuit of the CPU. If the problem is solve
  • Page 351B–63665EN/01 7. TROUBLESHOOTING [For the stand–alone type] CPU card Main CPU board D Examining the noise See the section on the measures against noise, examine the noise environment environment of the CNC. D CPU interrupt on an If alarm 972 is issued, indicating on the screen that a CPU interrupt wa
  • Page 3527. TROUBLESHOOTING B–63665EN/01 7.29 ALARM 935 (SRAM ECC ERROR) Causes and actions An ECC error occurred in the SRAM used to store data such as parameters and machining programs. This alarm is issued if the battery has run down or if the data in the SRAM is destroyed due to some external cause. Or,
  • Page 353B–63665EN/01 7. TROUBLESHOOTING D Installation position of the FROM/SRAM module [For the LCD–mounted type] FROM/SRAM module [For the stand–alone type] FROM/SRAM module The FROM/SRAM module is installed under the axis control card. Main CPU board 333
  • Page 3547. TROUBLESHOOTING B–63665EN/01 7.30 ALARM 950 (PMC SYSTEM ALARM) Causes and actions This alarm is issued if a fault is detected in the PMC. The probable causes include an I/O link communication error and a defective PMC control circuit D Connecting the I/O Link The I/O Link is a serial interface th
  • Page 355B–63665EN/01 7. TROUBLESHOOTING 1) If bit 0 of the binary representation of xx is “1”, this indicates that the master station (CNC) received invalid communication data. For example, assume that the following is displayed on the screen: SYSTEM ALARM 950 PMC SYSTEM ALARM PC050 NMI SLC 41:42 xx is equa
  • Page 3567. TROUBLESHOOTING B–63665EN/01 In this case, check the following: (1) If bit 5 of yy is “1” Perform examination with the same procedure as that in 1). (2) If bit 6 of yy is “1” or if bit 7 of yy is “1” First, replace the device of the slave station of the indicated group number. If the problem is n
  • Page 357B–63665EN/01 7. TROUBLESHOOTING 7.31 ALARM 951 (PMC WATCHDOG ALARM) Causes and actions This alarm is issued if a fault (watchdog alarm) is detected in the PMC. A probable cause is that the MC control circuit is defective. D Replacing the The PMC control circuit is installed on the motherboard. Repla
  • Page 3587. TROUBLESHOOTING B–63665EN/01 7.32 ALARM 972 (NMI ALARM ON AN OPTION BOARD) Causes and actions This alarm indicates that an error was detected on an option board, not on the main CPU board. D Screen display If alarm 972 is issued, the following is displayed on the screen: Screen display example SY
  • Page 359B–63665EN/01 7. TROUBLESHOOTING 7.33 ALARM 973 (NMI ALARM WITH AN UNKNOWN CAUSE) Causes and actions An error that can never occur during normal operation occurred. The cause of the error cannot be identified. D Replacing printed circuit Replace all the printed circuit boards installed (including car
  • Page 3607. TROUBLESHOOTING B–63665EN/01 7.34 ALARM 974 (F–BUS ERROR) Causes and actions A bus error occurred on the FANUC–BUS connecting each option board. This alarm indicates that a fault occurred during the exchange of data between the main CPU and an option board. D Replacing the CPU card Replace the CP
  • Page 361B–63665EN/01 7. TROUBLESHOOTING D Installation position of the CPU card [For the LCD–mounted type] CPU card Motherboard [For the stand–alone type] CPU card Main CPU board 341
  • Page 3627. TROUBLESHOOTING B–63665EN/01 D F–BUS error on an If alarm 972 is issued, indicating on the screen that an F–BUS error option board occurred on an option board, replace the CPU card on the option board on which the F–BUS error occurred or the option board itself. Some option boards have a circuit
  • Page 363B–63665EN/01 7. TROUBLESHOOTING 7.35 ALARM 975 (BUS ERROR) Causes and actions A bus error occurred on the motherboard. This alarm indicates that an error occurred during the exchange of data within the motherboard. D Replacing the CPU card Replace the CPU card on the motherboard. D Replacing other c
  • Page 3647. TROUBLESHOOTING B–63665EN/01 7.36 ALARM 976 (LOCAL BUS ERROR) Causes and actions A bus error occurred on the local bus on the motherboard. This alarm indicates that an error occurred during the exchange of data within the motherboard. D Replacing the CPU card Replace the CPU card on the motherboa
  • Page 365B–63665EN/01 7. TROUBLESHOOTING 7.37 For an explanation of the following servo alarms, refer to the FANUC SERVO MOTOR α Series Maintenance Manual (B–65165E). SERVO ALARMS Number Message Contents 417 n–TH AXIS–PARAMETER INCORRECT The setting of a servo–related parameter is incorrect. 430 n AXIS: SV.
  • Page 3667. TROUBLESHOOTING B–63665EN/01 D Installation positions of the axis control cards [For the LCD–mounted type] Axis control card Motherboard Axis control card Sub–CPU board Axis control card Loader control card 346
  • Page 367B–63665EN/01 7. TROUBLESHOOTING [For the stand–alone type] Axis control card Axis control card Main CPU board Sub CPU board Axis control card Loarder control board 347
  • Page 3687. TROUBLESHOOTING B–63665EN/01 7.38 For an explanation of the following SPC alarms (serial pulse coder alarms), refer to the FANUC SERVO MOTOR α Series Maintenance SPC ALARMS Manual (B–65165E). Number Message Contents 360 n AXIS: ABNORMAL CHECKSUM (INT) A checksum error occurred in the built–in pul
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  • Page 371B–63665EN/01 APPENDIX A. ALARM LIST A ALARM LIST A.1 LIST OF ALARM CODES . . . . . . . . . . . . . . . . . . . . 352 A.2 LIST OF ALARMS (PMC) . . . . . . . . . . . . . . . . . . . . 371 A.3 ALARM LIST (SERIAL SPINDLE) . . . . . . . . . . . . . 384 A.4 ERROR CODES (SERIAL SPINDLE) . . . . . . . . . .
  • Page 372A. ALARM LIST APPENDIX B–63665EN/01 A.1 LIST OF ALARM CODES 1) Program errors (P/S alarm) Number Message Contents 000 PLEASE TURN OFF POWER A parameter which requires the power off was input, turn off power. 001 TH PARITY ALARM TH alarm (A character with incorrect parity was input). Correct the tape
  • Page 373B–63665EN/01 APPENDIX A. ALARM LIST Number Message Contents 036 CAN NOT COMMANDED G31 Skip cutting (G31) was specified in cutter compensation mode. Modify the program. 037 CAN NOT CHANGE PLANE IN CRC The plane selected by using G17, G18 or G19 is changed in cutter com- pensation C mode. Modify the p
  • Page 374A. ALARM LIST APPENDIX B–63665EN/01 Number Message Contents 085 COMMUNICATION ERROR When entering data in the memory by using Reader / Puncher interface, an overrun, parity or framing error was generated. The number of bits of input data or setting of baud rate or specification No. of I/O unit is in
  • Page 375B–63665EN/01 APPENDIX A. ALARM LIST Number Message Contents 115 ILLEGAL VARIABLE NUMBER A value not defined as a variable number is designated in the custom macro or in high–speed cycle cutting. The header contents are improper in a high–speed cycle cutting. This alarm is given in the following case
  • Page 376A. ALARM LIST APPENDIX B–63665EN/01 Number Message Contents 144 ILLEGAL PLANE SELECTED The coordinate rotation plane and arc or cutter compensation C plane must be the same. Modify the program. 145 ILLEGAL CONDITIONS IN POLAR The conditions are incorrect when the polar coordinate interpolation COORD
  • Page 377B–63665EN/01 APPENDIX A. ALARM LIST Number Message Contents 231 ILLEGAL FORMAT IN G10 OR L50 Any of the following errors occurred in the specified format at the programmable–parameter input. 1) Address N or R was not entered. 2) A number not specified for a parameter was entered. 3) The axis number
  • Page 378A. ALARM LIST APPENDIX B–63665EN/01 Number Message Contents 4703 PROGRAM ERROR (OT –) The value specified in the Y-axis move command exceeded the neg- ative value of stored stroke limit 1. (Advance check) 4704 PROGRAM ERROR (OT +) The value specified in the Z-axis move command exceeded the posi- tiv
  • Page 379B–63665EN/01 APPENDIX A. ALARM LIST Number Message Contents 5057 M–NET BOARD SYSTEM DOWN Transmit time–out error (parameter No. 177) ROM parity error CPU interruption detection of not listed above 5059 RADIUS VALUE OUTSIDE ALLOW- When the center of the arc was specified by I, J, and K for circular A
  • Page 380A. ALARM LIST APPENDIX B–63665EN/01 Number Message Contents 5196 ILLEGAL OPERATION (HPCC) Detach operation was performed in HPCC mode. (If detach operation is performed in HPCC mode, this alarm is issued after the currently executed block terminates.) (HPCC: High–precision contour control) 5197 FSSB
  • Page 381B–63665EN/01 APPENDIX A. ALARM LIST Number Message Contents 5237 READ ERROR A floppy disk in the built–in Handy File cannot be read from. The floppy disk may be defective, or the head may be dirty. Alternatively, the Handy File is defective. 5238 WRITE ERROR A floppy disk in the built–in Handy File
  • Page 382A. ALARM LIST APPENDIX B–63665EN/01 Number Message Contents 307 APC alarm: nth–axis battery low 1 nth–axis (n=1 to 8) axis APC battery voltage reaches a level where the battery must be renewed. APC alarm. Replace the battery. 308 APC alarm: nth–axis battery low 2 nth–axis (n=1 to 8) APC battery volt
  • Page 383B–63665EN/01 APPENDIX A. ALARM LIST D The details of serial The details of serial pulse coder alarm No. 350 (pulse coder alarm) are pulse coder alarm displayed in the diagnosis display (No. 202) as shown below. No.350 #7 #6 #5 #4 #3 #2 #1 #0 202 CSA BLA PHA PCA BZA CKA SPH SPH : The serial pulse cod
  • Page 384A. ALARM LIST APPENDIX B–63665EN/01 Number Message Contents 405 SERVO ALARM: (ZERO POINT RE- Position control system fault. Due to an NC or servo system fault in the TURN FAULT) reference position return, there is the possibility that reference position return could not be executed correctly. Try ag
  • Page 385B–63665EN/01 APPENDIX A. ALARM LIST Number Message Contents 433 n AXIS : CNV. LOW VOLT DC LINK 1) PSM: The DC link voltage has dropped. 2) PSMR: The DC link voltage has dropped. 3) α series SVU: The DC link voltage has dropped. 4) β series SVU: The DC link voltage has dropped. 434 n AXIS : INV. LOW
  • Page 386A. ALARM LIST APPENDIX B–63665EN/01 Number Message Contents 463 n AXIS : SEND SLAVE DATA Because of an FSSB communication error, the servo system could FAILED not receive correct data. 464 n AXIS : WRITE ID DATA FAILED An attempt was made to write maintenance information on the ampli- fier maintenan
  • Page 387B–63665EN/01 APPENDIX A. ALARM LIST #7 #6 #5 #4 #3 #2 #1 #0 204 OFS MCC LDA PMS PMS : A feedback pulse error has occured because the feedback cable is defective. LDA : The LED indicates that serial pulse coder C is defective MCC : A magnetic contactor contact in the servo amplifier has welded. OFS :
  • Page 388A. ALARM LIST APPENDIX B–63665EN/01 8) Laser alarms Number Message Contents 4050 CONTOUR DATA ERROR In the interpolation mode, the value of S, P, or Q is out of command range. 4051 ASSIST GAS DATA ERR. In the assist gas command, the value of P or Q is out of command range. 4052 TRACE DATA ERROR In t
  • Page 389B–63665EN/01 APPENDIX A. ALARM LIST Number Message Contents 4099 GAS PRES. NOT REACH Laser gas pressure is not reached the specified pressure at the base discharge state. 4100 INVERTER 1 Abnormal operation of the inverter 1 for blower. 4101 OUT OF FREQUENCY 1 Inverter frequency is not reached the sp
  • Page 390A. ALARM LIST APPENDIX B–63665EN/01 9) System alarms (These alarms cannot be reset with reset key.) Number Message Contents 900 ROM PARITY A parity error occurred in the CNC, macro, or servo ROM. Correct the contents of the flash ROM having the displayed number. 910 SRAM PARITY : (BYTE 0) A RAM pari
  • Page 391B–63665EN/01 APPENDIX A. ALARM LIST A.2 LIST OF ALARMS (PMC) (1) Alarm messages (PMC) Message Contents and solution ALARM NOTHING Normal status ER01 PROGRAM DATA The sequence program in the ROM is not written correctly. ERROR (solution) Re–input the sequence program. ER02 PROGRAM SIZE OVER The size
  • Page 392A. ALARM LIST APPENDIX B–63665EN/01 Message Contents and solution ER17 PROGRAM PARITY The parity error occurred on ROM for sequence program or the debugging RAM. (solution) ROM: The deterioration of ROM may be deteriorated Please exchange ROM for the sequence program RAM: Please edit the sequence pr
  • Page 393B–63665EN/01 APPENDIX A. ALARM LIST Message Contents and solution ER34 SLC ERROR(xx) The communication with the DI/DO units of the xx group failed. (solution) Please confirm the connection of the cable connected to the DI/DO units of the xx group. Please confirm whether the DI/DO units turned on ear
  • Page 394A. ALARM LIST APPENDIX B–63665EN/01 Message Contents and solution WN17 NO OPTION (LANGUAGE) There is no C language option. WN18 ORIGIN ADDRESS The LANGUAGE ORIGIN address of the system parameter is wrong ERROR (solution) Please set the address of symbol RC_CTLB_INIT in the map file to the LANGUAGE O
  • Page 395B–63665EN/01 APPENDIX A. ALARM LIST Message Contents and solution WN31 IMPOSSIBLE EXECUTE The library function cannot be executed. LIBRARY (solution) Please confirm the object model of the library. Or, system ROM of PMC must be replaced with one of later version. WN32 LNK CONTROL DATA ER- Link contr
  • Page 396A. ALARM LIST APPENDIX B–63665EN/01 (2) System alarm messages (PMC–SB7) Message Contents and solution 1 PC004 CPU ERR A CPU error occurred in the PMC. xxxxxxxx:yyyyyyyy xxxxxxxx and yyyyyyyy indicate internal error code. PC006 CPU ERR xxxxxxxx:yyyyyyyy If this error occurs, the motherboard may be fa
  • Page 397B–63665EN/01 APPENDIX A. ALARM LIST Message Contents and solution 5 PC070 SUB65 CALL (STACK) A stack error occurred during execution of ladder function instruction CALL/CALLU. Solution) Check the correspondence between the CALL/CALLU instruction and SPE instruction. If the error cannot be located, r
  • Page 398A. ALARM LIST APPENDIX B–63665EN/01 Message Contents and solution 6 PC170 F–BUS ERROR A bus error occurred on the C language board. xxxxyyyyyy xxxx : Segment selector where the system error occurred PC171 F–BUS ERROR xxxxyyyyyy yyyyyy : Offset address at which the system error occurred PC172 F–BUS E
  • Page 399B–63665EN/01 APPENDIX A. ALARM LIST Message Contents and solution JUMP FUNCTION MISSING The functional instruction JMP(SUB10) is not correctly dealt with. Correspondence of JMP and JMPE(SUB30) is incorrect. The number of coil to jump is specified by the model which the number of coil cannot specifie
  • Page 400A. ALARM LIST APPENDIX B–63665EN/01 (5) Error Messages (at Automatic Write to Flash ROM after Ladder Editing) Error message Contents and solution PROGRAM ALREADY EXISTS A program already exists on flash ROM. (At BLANK) PROGRAM ALREADY EXISTS A program already exists on flash ROM. (EXEC?) (Remedy) Wh
  • Page 401B–63665EN/01 APPENDIX A. ALARM LIST (6) Error Messages (at Assignment Data Editing) Message Contents and solution ERR: GROUP NO. (0—15) The group number must be 0 to 15. ERR: BASE NO. (0—1) The base number must be 0 or 1. WARN: BASE NO. MUST BE 0 For I/O Unit–B, the base number must be 0. The base n
  • Page 402A. ALARM LIST APPENDIX B–63665EN/01 (7) Alarm messages (For I/O) Error message Contents and solution PROGRAM ALREADY EXISTS A program already exists on flash ROM. (At BLANK) PROGRAM ALREADY EXISTS A program already exists on flash ROM. (EXEC ?) Remedy) When the message is displayed, pressing the EXE
  • Page 403B–63665EN/01 APPENDIX A. ALARM LIST Error message Contents and solution CREATE ERROR The specified file name is illegal. Remedy) Specify a file name in the MS–DOS form. (See 7.2 (5)) NO MORE SPACE or WRITE ERROR There is not enough free space on the memory card. Remedy) Delete files to create free s
  • Page 404A. ALARM LIST APPENDIX B–63665EN/01 A.3 ALARM LIST When a serial spindle alarm occurs, the following number is displayed on (SERIAL SPINDLE) the CNC. n is a number corresponding to the spindle on which an alarm occurs. (n = 1: First spindle; n = 2: Second spindle; etc.) NOTE*1 Note that the meanings
  • Page 405B–63665EN/01 APPENDIX A. ALARM LIST SPM in- No. Message dica- Faulty location and remedy Description tion(*1) 7n06 SPN_n_ : THERMAL 06 1 Check and correct the parameter. The temperature sensor of the motor SENSOR DIS- 2 Replace the feedback cable. is disconnected. CONNECT 7n07 SPN_n_ : OVERSPEED 07
  • Page 406A. ALARM LIST APPENDIX B–63665EN/01 SPM in- No. Message dica- Faulty location and remedy Description tion(*1) 7n24 SPN_n_ : SERIAL 24 1 Place the CNC–to–spindle cable The CNC power is turned off (normal TRANSFER away from the power cable. power–off or broken cable). ERROR 2 Replace the cable. An err
  • Page 407B–63665EN/01 APPENDIX A. ALARM LIST SPM in- No. Message dica- Faulty location and remedy Description tion(*1) 7n34 SPN_n_ : PARAMETER 34 Correct a parameter value according Parameter data exceeding the allow- SETTING ER- to the manual. able limit is set. ROR If the parameter number is unknown, conne
  • Page 408A. ALARM LIST APPENDIX B–63665EN/01 SPM in- No. Message dica- Faulty location and remedy Description tion(*1) 7n47 SPN_n_ : POS–CODER 47 1 Replace the cable. 1 The A/B phase signal of the SIGNAL AB- 2 Re–adjust the BZ sensor signal. spindle position coder (connector NORMAL 3 Correct the cable layout
  • Page 409B–63665EN/01 APPENDIX A. ALARM LIST SPM in- No. Message dica- Faulty location and remedy Description tion(*1) 7n58 SPN_n_ : OVERLOAD IN 58 1 Check the PSM cooling status. The temperature of the radiator of the PSM 2 Replace the PSM unit. PSM has increased abnormally. (PSM alarm indication: 3) 7n59 S
  • Page 410A. ALARM LIST APPENDIX B–63665EN/01 SPM in- No. Message dica- Faulty location and remedy Description tion(*1) 7n88 SPN_n_ : COOLING RA- 88 Replace the SPM external cooling The external cooling fan stopped. DIFAN FAIL- fan. URE 7n97 SPN_n_ : OTHER 97 Replace the SPM. Another irregularity was detected
  • Page 411B–63665EN/01 APPENDIX A. ALARM LIST SPM in- No. Message dica- Faulty location and remedy Description tion(*1) 9009 SPN_n_ : OVERHEAT 09 1 Improve the heat sink cooling sta- Abnormal temperature rise of the MAIN CIRCUIT tus. power transistor radiator 2 If the heat sink cooling fan stops, replace the
  • Page 412A. ALARM LIST APPENDIX B–63665EN/01 SPM in- No. Message dica- Faulty location and remedy Description tion(*1) 9027 SPN_n_ : DISCONNECT 27 1 Replace the cable. 1 The spindle position coder (con- POS–CODER 2 Re–adjust the BZ sensor signal. nector JY4) signal is abnormal. 2 The signal amplitude (connec
  • Page 413B–63665EN/01 APPENDIX A. ALARM LIST SPM in- No. Message dica- Faulty location and remedy Description tion(*1) 9037 SPN_n_ : SPEED DE- 37 Correct the value according to the pa- The setting of the parameter for the TECT PAR. ER- rameter manual. number of pulses in the speed detec- ROR tor is incorrect
  • Page 414A. ALARM LIST APPENDIX B–63665EN/01 SPM in- No. Message dica- Faulty location and remedy Description tion(*1) 9050 SPN_n_ : SPNDL CON- 50 Check whether the calculated value In spindle synchronization, the speed TROL OVER- exceeds the maximum motor speed. command calculation value exceed- SPEED ed th
  • Page 415B–63665EN/01 APPENDIX A. ALARM LIST SPM in- No. Message dica- Faulty location and remedy Description tion(*1) 9074 SPN_n_ : CPU TEST ER- 74 Replace the SPM control printed–cir- An error was detected in a CPU test. ROR cuit board. 9075 SPN_n_ : CRC ERROR 75 Replace the SPM control printed–cir- An err
  • Page 416A. ALARM LIST APPENDIX B–63665EN/01 A.4 ERROR CODES (SERIAL SPINDLE) NOTE*1 Note that the meanings of the SPM indications differ depending on which LED, the red or yellow LED, is on. When the yellow LED is on, an error code is indicated with a 2–digit number. The error code is not displayed on the C
  • Page 417B–63665EN/01 APPENDIX A. ALARM LIST SPM indica- Faulty location and remedy Description tion(*1) 12 During execution of the spindle synchronization com- Although spindle synchronization is being performed, mand, do not specify another operation mode. Before another operation mode (Cs contour control,
  • Page 418B. LIST OF MAINTENANCE PARTS APPENDIX B–63665EN/01 B LIST OF MAINTENANCE PARTS Item Ordering information Remarks Fuse Stand–alone type control A02B–0265–K100 unit Stand–alone type LCD unit A02B–0265–K101 LCD–mounted type control A02B–0236–K100 unit (without PC) Separate detector interface A60L–0001–
  • Page 419B–63665EN/01 APPENDIX C. BOOT SYSTEM C BOOT SYSTEM C.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 C.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402 C.3 ERROR MESSAGES AND REQUIRED ACTIONS . . . . . . . .
  • Page 420C. BOOT SYSTEM APPENDIX B–63665EN/01 C.1 The boot system load the CNC system software (flash RAM→DRAM), then starts it so that software can be executed. OVERVIEW The boot system provides the following maintenance functions for the CNC: (1) Registering a file in flash ROM ⋅ Reads a file from a memory
  • Page 421B–63665EN/01 APPENDIX C. BOOT SYSTEM 2 When the flash memory does not contain a file required to start the CNC Immediately after the CNC is turned on, the boot system starts transferring files from flash ROM to DRAM. If, for some reason, a file required to start the CNC (NC basic) is not in flash RO
  • Page 422C. BOOT SYSTEM APPENDIX B–63665EN/01 C.2 When the boot system is first started, the MAIN MENU screen is displayed. This screen is described below : SCREEN CONFIGURATION AND OPERATING PROCEDURE D MAIN MENU screen (1) SYSTEM MONITOR MAIN MENU 60M5-01 (2) 1. SYSTEM DATA LOADING (3) 2. SYSTEM DATA CHECK
  • Page 423B–63665EN/01 APPENDIX C. BOOT SYSTEM C.2.1 System Data Loading Screen D Description This screen is used to read a system or user file from a memory card into flash ROM. D Screen configuration (1) SYSTEM DATA LOADING 1/1 FILE DIRECTORY (2) B1H1A_B1.MEM B1H1A_AI.MEM (3) END *** MESSAGE *** (4) SELECT
  • Page 424C. BOOT SYSTEM APPENDIX B–63665EN/01 3 To start loading, press the [YES] soft key. To cancel, press the [NO] key. *** MESSAGE *** LOADING FROM MEMORY CARD. 4 When loading terminates normally, the system displays the following message. Press the [SELECT] soft key. If an error occurs, see C.3 *** MESS
  • Page 425B–63665EN/01 APPENDIX C. BOOT SYSTEM C.2.2 System Data Check Screen D Description This screen is used to list files in flash ROM, together with the corresponding numbers of 128–KB management units in each file and the series and edition of the software. D Screen configuration (1) SYSTEM DATA CHECK 1
  • Page 426C. BOOT SYSTEM APPENDIX B–63665EN/01 D Operating procedure 1 Select the file whose details are required. For example, select “1 NC BASIC (10).” 2 The numbers of management units in the selected file are listed, together with the series and edition of the software in each management unit. After check
  • Page 427B–63665EN/01 APPENDIX C. BOOT SYSTEM C.2.3 System Data Delete Screen D Description This screen is used to delete a user file from flash ROM. D Screen configuration (1) SYSTEM DATA CHECK 1/1 (2) [BOARD:MAIN] FILE DIRECTORY (FLASH ROM : 16MB) (3) 1 NC BASIC ( 10) 2 NC2 BSIC ( 8) 3 DGB0SRVO ( 2) 4 PS0B
  • Page 428C. BOOT SYSTEM APPENDIX B–63665EN/01 4 When deletion terminates normally, the system displays the following message. Press the [SELECT] key. *** MESSAGE *** DELETING COMPLETE. HIT SELECT KEY. D Others 1 System files and user files on SYSTEM DATA DELETE screen The system files are protected from acci
  • Page 429B–63665EN/01 APPENDIX C. BOOT SYSTEM D Operating procedure 1 Position the cursor to the name of the file to be deleted. Press the [SELECT] soft key. 2 The system displays the following confirmation message : *** MESSAGE *** SAVE OK ? HIT YES OR NO. 3 To start saving, press the [YES] key. To cancel,
  • Page 430C. BOOT SYSTEM APPENDIX B–63665EN/01 C.2.5 SRAM DATA BACKUP Screen D Description This screen is used to collectively save and restore parameters, programs, and other data, retained after the CNC power in SRAM is turned off, to and from a memory card. D Screen configuration Select “4 SRAM DATA BACKUP
  • Page 431B–63665EN/01 APPENDIX C. BOOT SYSTEM D Operating procedure [Backing up data] 1 Select “1. SRAM BACKUP.” The following confirmation message is displayed. The backup file name may be displayed according to the SRAM capacity. 2 Press [YES] to start backup. *** MESSAGE *** BACKUP SRAM DATA OK ? HIT YES
  • Page 432C. BOOT SYSTEM APPENDIX B–63665EN/01 D Others 1 Name of backup file The name of the backup file written to the memory card by the SRAM backup function depends on the size of the SRAM installed in the CNC. When the size of SRAM is 1MB or larger, backup files are created in units of 512 KB. Number 1 2
  • Page 433B–63665EN/01 APPENDIX C. BOOT SYSTEM C.2.6 MEMORY CARD FILE DELETE Screen D Description This screen is used to delete a file from a memory card. D Screen configuration (1) SRAM DATA LOADING 1/1 FILE DIRECTORY (2) B1H1A_B1.MEM B1H1A_A1.MEM (3) END *** MESSAGE *** (4) SELECT FILE AND HIT SELECT KEY. [
  • Page 434C. BOOT SYSTEM APPENDIX B–63665EN/01 C.2.7 MEMORY CARD FORMAT Function D Description This function is used to format a memory card. Memory cards must be formatted before they can be used for the first time or before they can be re–used after their data has been destroyed or lost because of, for exam
  • Page 435B–63665EN/01 APPENDIX C. BOOT SYSTEM C.2.8 LOAD BASIC SYSTEM Function D Description The function is used to terminate the boot system and activate the CNC. D Operating procedure From the MAIN MENU screen, select “9. END.” The system displays the “ARE YOU SURE? HIT YES OR NO” message. To terminate th
  • Page 436C. BOOT SYSTEM APPENDIX B–63665EN/01 2 If the [NO] soft key is pressed, the system returns to the processing selection state as shown below : SYSTEM MONITOR MAIN MENU 60M5-01 1. SYSTEM DATA LOADING 2. SYSTEM DATA CHECK 3. SYSTEM DATA DELETE 4. SYSTEM DATA SAVE 5. SRAM DATA BACKUP 6. MEMORY CARD FILE
  • Page 437B–63665EN/01 APPENDIX C. BOOT SYSTEM C.3 The following table lists and explains error messages in alphabetical order. ERROR MESSAGES AND REQUIRED ACTIONS Message Description and required action B BOOT ROM PARITY. The contents of flash memory containing boot software was de- PLEASE POWER OFF. stroyed
  • Page 438C. BOOT SYSTEM APPENDIX B–63665EN/01 Message Description and required action M MAX EXTENSION OVER. The extension number added to a file name exceeds 031. Delete any HIT SELECT KEY. unnecessary backup files from the memory card. MEMORY CARD BATTERY ALARM. The memory card’s battery is exhausted. Repla
  • Page 439B–63665EN/01 APPENDIX C. BOOT SYSTEM CAUTION 1 Action to be taken when an SRAM parity error is detected during backup of SRAM in the boot system The SRAM area of each CNC shipped from the factory is cleared and is free of parity errors. However, shock applied to the CNC during transportation may cau
  • Page 440D. MEMORY CARD SLOT APPENDIX B–63665EN/01 D MEMRY CARD SLOT D.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421 D.2 MEMORY CARD TYPES (FUNCTIONS) . . . . . . . . 422 D.3 HARDWARE CONFIGURATION . . . . . . . . . . . . . . 423 420
  • Page 441B–63665EN/01 APPENDIX D. MEMORY CARD SLOT D.1 Whether a memory card slot is provided or not depends on the hardware configuration. See the following table: OVERVIEW Hardware Card slot on LCD unit Card slot on control unit Type 1 Provided No card slot Type 2 Provided Provided Type 6 (This slot, howev
  • Page 442D. MEMORY CARD SLOT APPENDIX B–63665EN/01 D.2 SRAM memory card FROM memory card Data I/O MEMORY CARD Flash ATA card TYPES (FUNCTIONS) Modem card (for remote diagnosis) NOTE For details of the types of usable memory cards, see the ordering list. 422
  • Page 443B–63665EN/01 APPENDIX D. MEMORY CARD SLOT D.3 HARDWARE CONFIGURATION D Type 1 LCD–mounted type LCD MDI Card slot on LCD unit Control unit (LCD–mounted type) D Type 2 Stand–alone type (with an LCD unit) Card slot on Optical cable LCD control unit LCD MDI link card Card slot on LCD unit LCD unit for s
  • Page 444D. MEMORY CARD SLOT APPENDIX B–63665EN/01 D Type 4 Stand–alone type (with an PANEL i and FA keyboard) Card slot on control unit PC Optical cable FA keyboard HSSB board PANEL i or personal Control unit computer D Type 5 Stand–alone type (with an PANEL i and FA keyboard) Card slot on MDI Electric wire
  • Page 445E. LED DISPLAY AND MAINTENANCE B–63665EN/01 APPENDIX OF STAND–ALONE TYPE UNIT E LED DISPLAY AND MAINTENANCE OF STAND–ALONE TYPE UNIT E.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426 E.2 LAYOUT OF THE 7–SEGMENT LED AND SWITCHES . . . . . . . . . . . . . . . . . . . . .
  • Page 446E. LED DISPLAY AND MAINTENANCE OF STAND–ALONE TYPE UNIT APPENDIX B–63665EN/01 E.1 FANUC Series 16i/18i/21i (referred to as FS16i hereinafter) of stand–alone type is equipped with a 7–segment LED, rotary switch, and OVERVIEW push switch. When no MDI is included in the system configuration or when the
  • Page 447E. LED DISPLAY AND MAINTENANCE B–63665EN/01 APPENDIX OF STAND–ALONE TYPE UNIT E.2 The 7–segment LED, rotary switch, and push switch are located as shown below. LAYOUT OF THE 7–SEGMENT LED AND SWITCHES 7–segment LED (STATUS) Rotary switch (MTSW) Push switch (PSW) 427
  • Page 448E. LED DISPLAY AND MAINTENANCE OF STAND–ALONE TYPE UNIT APPENDIX B–63665EN/01 E.3 OPERATION E.3.1 Before turning on the power, select a function number by using the rotary Operation Before switch. When the power is turned on after the selection with the rotary switch, the number corresponding to the
  • Page 449E. LED DISPLAY AND MAINTENANCE B–63665EN/01 APPENDIX OF STAND–ALONE TYPE UNIT E.3.3 Seven–Segment LED Display E.3.3.1 NC status display Number displayed on LED Blink/not blink Description Not blink Automatic operation is paused, stopped, or reset. (Rotation of character ) Not blink Automatic operati
  • Page 450E. LED DISPLAY AND MAINTENANCE OF STAND–ALONE TYPE UNIT APPENDIX B–63665EN/01 E.3.3.4 When a system alarm is issued, a number blinks on the 7–segment LED. LED display when a Number on LED System alarm Type of system alarm system alarm is issued (blinking) number In the 900’s ROM PARITY In the 910’s
  • Page 451E. LED DISPLAY AND MAINTENANCE B–63665EN/01 APPENDIX OF STAND–ALONE TYPE UNIT E.3.3.5 Display on the Number displayed On/off status of Meaning 7–segment LED at on LED 4 LEDs power–on jjjj Power is not on. JJJJ Power is turned on, but the CPU does not yet start. JJJJ NC system loading is started by t
  • Page 452E. LED DISPLAY AND MAINTENANCE OF STAND–ALONE TYPE UNIT APPENDIX B–63665EN/01 E.3.4 Operation of Each Function D Function number 2 This function sets a device number for the display link function. (1) Check that number 2 blinks on the LED, and press the push switch. (2) Number 2 is displayed on the
  • Page 453E. LED DISPLAY AND MAINTENANCE B–63665EN/01 APPENDIX OF STAND–ALONE TYPE UNIT D Function number 8 This function saves battery backed–up main board data in a memory card at a time. The data saved using this function can be restored at a time by performing the operation for function number A or by usi
  • Page 454F. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–63665EN/01 F MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) F.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435 F.2 CHANGING START SEQUENCES . . . . . . . . . . . . . 436 F.3 EXPLANATION OF SCREENS . . . . . . . . . . .
  • Page 455F. MAINTENANCE OF OPEN CNC B–63665EN/01 APPENDIX (BOOT–UP AND IPL) F.1 Ncboot32.exe provides the following functions: OVERVIEW S BOOT screen (for CNC system data maintenance, SRAM backup, and so forth) S IPL screen (for clearing SRAM, and so forth) S Display of the CNC power–on screen S Display of C
  • Page 456F. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–63665EN/01 F.2 With the rotary switch on the HSSB board on the CNC side (when the CNC does not have the PC function) or on the motherboard of the CNC CHANGING START (when the CNC has the PC function), the start sequence can be changed. SEQUENCE
  • Page 457F. MAINTENANCE OF OPEN CNC B–63665EN/01 APPENDIX (BOOT–UP AND IPL) D Rotary switch position D 160i/180i/210i motherboard with the PC function A20B–8100–014x Rear of the unit Rotary switch A20B–8100–046x Rear of the unit Rotary switch 437
  • Page 458F. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–63665EN/01 D 160is/180is/210is motherboard with PC function A20B–8100–054x Rear of the unit Rotary switch D HSSB interface board of 160i/180i/210i of LCD–mounted type Rotary switch D HSSB interface board of 160i/180i/210i of stand–alone type Ro
  • Page 459F. MAINTENANCE OF OPEN CNC B–63665EN/01 APPENDIX (BOOT–UP AND IPL) F.3 EXPLANATION OF NOTE SCREENS A mouse is required to display Ncboot32.exe screens. F.3.1 Boot Screen When the sub–board is provided, select a board in the [Board] list. The area where the file is to be placed can be changed by usin
  • Page 460F. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–63665EN/01 F.3.1.1 The following screen is used for manipulating system data (including System data control software and ladder programs) on the NC. manipulation [Load...] opens the file selection screen. Specify a file to be loaded. [Save] sav
  • Page 461F. MAINTENANCE OF OPEN CNC B–63665EN/01 APPENDIX (BOOT–UP AND IPL) F.3.1.2 This screen is used to store and restore NC SRAM data. SRAM operation [Backup] stores SRAM data, and [Restore] restores SRAM data. In the center of the screen, the progress status is displayed. As with the NC, the backup file
  • Page 462F. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–63665EN/01 F.3.1.3 The following screen is used for operating files on a memory card in the File operation CNC or in a folder of the PC. [Delete] deletes a selected file. [Format] formats the memory card. This button is valid when the memory ca
  • Page 463F. MAINTENANCE OF OPEN CNC B–63665EN/01 APPENDIX (BOOT–UP AND IPL) F.3.2 IPL Screen NOTE The contents of the IPL screen vary depending on the CNC model. Follow the instructions displayed in the menu. The CNC allows functions to be performed according to the key status set at power–on. The open CNC d
  • Page 464F. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–63665EN/01 F.3.2.1 Functions on the IPL Corresponding MDI screen key operation at Title on IPL screen power–on (Operation with a standard CNC) 0. EXIT 1. 0. CANCEL MEMORY CLEAR 1. ALL MEMORY 0. CANCEL 1. ALL + 2. SUB + <2
  • Page 465F. MAINTENANCE OF OPEN CNC B–63665EN/01 APPENDIX (BOOT–UP AND IPL) Corresponding MDI key operation at Title on IPL screen power–on (Operation with a standard CNC) 2. 0. CANCEL SETTING 1. IGNORE OVER 0. CANCEL TRAVEL ALARM 1. CNC +

    2. LOADER + 2. START WITHOUT 0. CANCEL LADDER 1.

  • Page 466F. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–63665EN/01 F.4 OTHER SCREENS F.4.1 CNC Alarm Screen This screen appears when a system alarm is issued in the CNC. (The above screen is an example. The displayed information varies depending on the system alarm issued in the CNC.) 446
  • Page 467F. MAINTENANCE OF OPEN CNC B–63665EN/01 APPENDIX (BOOT–UP AND IPL) F.4.2 To open the status screen, double–click the icon in the system tray. Status Screen Alternatively, in the menu popped up by right–clicking, click OPEN. Node: Node number Name: Node name. (Define the node name in advance by using
  • Page 468F. MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL) APPENDIX B–63665EN/01 F.4.3 On the option setting screen, application programs can be registered. Option Setting Screen When a program uses the data window library, the program does not run unless it is started after the work area for the data window libr
  • Page 469G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS G FSSB START–UP PROCEDURE/MATERIALS G.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450 G.2 SLAVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451 G.3 AUTOMATIC SETTING . . . . . . . .
  • Page 470G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 G.1 With a system that uses the FSSB, the parameters below need to be set for axis setting. (Set other parameters as usually done.) OVERVIEW D No. 1023 D No. 1905 D No. 1910 to 1919 D No. 1936, 1937 For setting of these parameters, three me
  • Page 471G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS G.2 In a system using the FSSB, the CNC, servo amplifiers, and separate detector interface units are connected with each other via optical cables. SLAVE These amplifiers and pulse modules are referred to as slaves. Assume that a 2–axis ampl
  • Page 472G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 G.3 When the following parameters are set, automatic setting can be performed using the FSSB setting screen: AUTOMATIC Bit 0 of No. 1902 = 0 SETTING Bit 1 of No. 1902 = 0 For automatic setting on the FSSB setting screen, use the procedure b
  • Page 473G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS 11 Pressing the continuous menu key several times displays [FSSB]. 12 Pressing soft key [FSSB] switches the screen display to the amplifier setting screen, and displays the following soft keys: [ AMP ][ AXIS ][ MAINT ][ ][ (OPRT) ] 13 Press
  • Page 474G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 G.3.1 [Sample Setting 1] General Configuration (Semi–Closed Loop) Z–axis A–axis X–axis Y–axis Step 1 Set the following with parameter No. 1023: X:1 Y:2 Z:3 A:4 Step 2 Initialize the servo parameters for each axis. Step 3 Turn on then off th
  • Page 475G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS Step 7 Pressing the continuous menu key several times displays [FSSB]. Step 8 Pressing soft key [FSSB] switches the screen display to the amplifier setting screen, and displays the following soft keys: [ AMP ][ AXIS ][ MAINT ][ ][ (OPRT) ]
  • Page 476G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 (Amplifier setting) No. AMP SERIES UNIT CUR. [AXIS] NAME 1 A1–L α SVM 40A [ 2 ] Y 2 A2–L α SVM 40A [ 1 ] X 3 A3–L α SVM 40A [ 4 ] A 4 A3–M α SVM 80A [ 3 ] Z NO. EXTRA TYPE PCB ID 5 M1 A 0008 DETECTOR(4AXES) > MDI **** *** *** 13:11:56 [ AMP
  • Page 477G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS G.3.3 [Sample Setting 3] When the C–Axis is a Cs Axis Z–axis A–axis X–axis Y–axis C–axis 1 Spindle Amplifiers Cs contour control axis Step 1 Set the following with parameter No. 1023: X:1 Z:2 C : –1 Y:3 A:4 Step 2 Initialize the servo param
  • Page 478G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 Step 5 Enter the axis numbers on the amplifier setting screen. (AMPLIFIER SETTING) No. AMP SERIES UNIT CUR. [AXIS] NAME 1 A1–L α SVM 40A [ 2 ] Z 2 A2–L α SVM 40A [ 1 ] X 3 A3–L α SVM 40A [ 4 ] A 4 A3–M α SVM 80A [ 3 ] Y NO. EXTRA TYPE PCB I
  • Page 479G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS G.3.4 The following two pairs of axes are tandem axes: [Sample Setting 4] [The X–axis is a master axis, and the A–axis is a slave axis.] Tandem Control [The Y–axis is a master axis, and the B–axis is a slave axis.] Configuration 4 servo amp
  • Page 480G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 Step 4 Enter the axis numbers on the amplifier setting screen. (AMPLIFIER SETTING) No. AMP SERIES UNIT CUR. [AXIS] NAME 1 A1–L α SVM 40A [ 2 ] Y 2 A2–L α SVM 40A [ 1 ] X 3 A3–L α SVM 40A [ 4 ] A 4 A3–M α SVM 80A [ 3 ] Z 5 A4–L α SVM 40A [ 5
  • Page 481G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS G.3.5 [EGB workpiece axis: A–axis, EGB dummy axis: B–axis (No. 7771 = [Sample Setting 5] 5)] When the Simple Electronic Gear Box (EGB) Function is Used Connector 1 (CN1) 3 Servo Amplifiers B–axis scale Z–axis A–axis X–axis Y–axis Machine si
  • Page 482G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 Step 4 Enter the axis numbers on the amplifier setting screen. (AMPLIFIER SETTING) No. AMP SERIES UNIT CUR. [AXIS] NAME 1 A1–L α SVM 40A [ 2 ] Y 2 A2–L α SVM 40A [ 1 ] X 3 A3–L α SVM 40A [ 4 ] A 4 A3–M α SVM 80A [ 3 ] Z NO. EXTRA TYPE PCB I
  • Page 483G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS G.4 When the following parameters are set, each axis can be set manually: MANUAL SETTING 2 No.1902#0=1 No.1902#1=0 When performing manual setting, set parameter Nos. 1023, 1905, 1910 through 1919, 1936, and 1937, fully understanding their f
  • Page 484G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 Con- Program Servo Interface trolled axis name axis No. type axis No. No.1020 No.1023 Fast/Slow 2–axis AMP 1–axis AMP 2–axis AMP 1–axis AMP #6 (PM1) The first separate detector interface unit is: 0 : Not used. 1 : Used. #7 (PM2) The second
  • Page 485G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS The slave is the generic name of a servo amplifier or separate detector interface unit connected to the CNC via an FSSB optical cable. The numbers from 1 to 10 are assigned to the slaves in ascending order; a younger number is assigned to a
  • Page 486G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 ` Axis configuration and example of parameter setting Slave ATR No. No.1910 AXIS Control Axis Name Servo to 1919 No. No.1020 Axis No. No.1023 1 axis AMP L–axis 2 axis AMP M–axis L–axis 2 axis AMP M–axis M1 1 axis AMP M2 M1/M2 : Separate det
  • Page 487G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS ` Axis configuration and example of parameter setting when the simple electronic gear box (EGB) function is used (EGB workpiece axis: A–axis, EGB axis: B–axis (parameter No. 7771 = 5)) Slave ATR No. No.1910 AXIS Control Axis Name Servo to 1
  • Page 488G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 Example: Con- First con- Second No.1936 No.1937 No.1905 trolled nector connector (#7,#6) axis number number X 1 Not used 0 0 0,1 Y Not used 2 0 1 1,0 Z Not used 1 0 0 1,0 A Not used Not used 0 0 0,0 B 2 Not used 1 0 0,1 C Not used 3 0 2 1,0
  • Page 489G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS No. 1910 1911 1912 1913 1914 1915 1916 1917 1918 1919 0 1 2 3 4 16 5 48 40 40 No. 1023 1905#0 1905#6 1905#7 1936 1937 FSBSL FSBM1 FSBM2 X 1 0 1 0 0 0 Y 3 0 0 1 0 1 Z 4 1 0 1 0 0 A 2 1 0 0 0 0 B 5 0 1 0 1 0 C 6 1 0 1 0 2 469
  • Page 490G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 G.5 When the following parameters are set, manual setting 1 is enabled: MANUAL SETTING 1 Bit 0 of No. 1092 = 0 Bit 1 of No. 1902 = 0 Nos. 1910 through 1919 = 0 (all set to 0) In manual setting 1, a setting is made at power–on so that the va
  • Page 491G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS G.6 Alarms related to pulse coders ALARMS NC alarm Message Description No. 360 n AXIS : ABNORMAL A checksum error occurred in the built–in CHECKSUM (INT) pulse coder. 361 n AXIS : ABNORMAL PHASE A phase data error occurred in the built–in D
  • Page 492G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 Alarms related to servo amplifiers NC alarm Message Description No. 430 n AXIS : SV. MOTOR OVER- A servo module overheat occurred. HEAT 431 n AXIS : CNV. OVERLOAD A converter (PSM) overheat occurred. 432 n AXIS : CNV. LOWVOLT The control po
  • Page 493G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS Alarms related to servo amplifiers NC alarm Message Description No. 460 n AXIS : FSSB DISCON- FSSB communication was disconnected NECT suddenly. The possible causes are as fol- lows: 1) The FSSB communication cable is dis- connected or brok
  • Page 494G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 P/S alarms NC alarm Message Description No. 5134 FSSB : OPEN READY TIME The FSSB did not become ready to open OUT duringinitialization. 5135 FSSB : ERROR MODE The FSSB entered an error mode. 5136 FSSB : NUMBER OF AMPS The number of amplifie
  • Page 495G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS G.7 D MDI input is abnormal (each time data is entered, the power needs to be turned off). ACTIONS FOR First, disconnect the optical cable of the NC, then turn off then on the TROUBLE power. Next, check the items below. ENCOUNTERED AT (A) C
  • Page 496G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 Action: When automatic setting on the FSSB screen is not performed, set all of parameter Nos. 1902, 1905, 1910 through 1919, 1936, and 1937 to 0 before starting manual setting. D The invalid amplifier/motor combination alarm (466) is issued
  • Page 497G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS G.8 EXAMPLES OF SETTINGS USING OTHER CONNECTIONS G.8.1 Example 1: Learning Control D Conceptual diagram of When learning control is used, one NC controlled axis uses one DSP (two FSSB parameter setting axes of the servo axis card) exclusive
  • Page 498G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 G.8.2 Example: FSSB setting for the following: Example 2: When a Hardware connection 2–Axis Amplifier is Mother board – 2–axis amplifier (LX/LZ) – 2–axis amplifier Shared by Two Paths (LA/RA) – 2–axis amplifier (LC/RC) Sub–board – 2–axis am
  • Page 499G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS Path 1 Axis Name Axis card Amplifier/ motor Path 2 Axis Name Axis card Amplifier/ motor (3) Set an axis card number (DSP number) in parameter No. 1023 to connect an NC controlled axis with a motor. (4) For an axis for which an even number i
  • Page 500G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 Path 1 Axis Name Axis card Amplifier/ motor Path 2 Axis Name Axis card Amplifier/ motor 480
  • Page 501G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS G.9 The FSSB setting screen displays FSSB–based amplifier and axis information, and allows amplifier and axis information to be set. FSSB DATA DISPLAY 1 Press function key SYSTEM . 2 Pressing the continuous menu key several times displays [
  • Page 502G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 D AXIS NO: Controlled axis number The controlled axis numbers set in parameter Nos. 1920 through 1929 are displayed. When a value outside the range 1 to the maximum number of controlled axes is set, 0 is displayed. D NAME: Controlled axis n
  • Page 503G. FSSB START–UP PROCEDURE/ B–63665EN/01 APPENDIX MATERIALS The axis setting screen displays the items below. D AXIS NO: Controlled axis number The NC controlled axis numbers are displayed sequentially. D NAME: Controlled axis name D AMP: Type of amplifier connected to each axis D M1: Connector numb
  • Page 504G. FSSB START–UP PROCEDURE/ MATERIALS APPENDIX B–63665EN/01 (AMPLIFIER MAINTENANCE) O1000 N00001 NO. 1 X 01A 970123 01 2 Y 01A 970123 01 3 Z 01A 970123 01 4 A 02B 970123 01 5 B 02B 970123 01 6 C 02B 970123 01 MDI **** *** *** 13:11:56 [ AMP ][ AXIS ][ MAINT ][ ][ (OPRT) ] The amplifier maintenance s
  • Page 505B–63665EN/01 APPENDIX H. NOTATION OF MDI KEYS H NOTATION OF MDI KEYS Series 16i/160i–LB have two types of MDI keypads : English type and Symbolic type. The table below shows correspondence between English keys and Symbolic keys. This manual uses English type in the text. Therefore when a user uses S
  • Page 506H. NOTATION OF MDI KEYS APPENDIX B–63665EN/01 Name English key Symbolic key INPUT key INPUT ALTER key ALTER INSERT key INSERT DELETE key DELETE PAGE UP key PAGE PAGE PAGE DOWN key HELP key HELP RESET key RESET CUSTOM CUSTOM/GRAPH key GRAPH 486
  • Page 507B–63665EN/01 Index [Symbols] Alarm 975 (BUS Error), 343 Alarm 976 (Local BUS Error), 344 [Sample Setting 1] General Configuration (Semi– Closed Loop), 454 Alarm Display, 24 [Sample Setting 2] General Configuration (Closed Alarm History Screen, 24 Loop), 455 Alarm List, 351 [Sample Setting 3] When th
  • Page 508Index B–63665EN/01 Corrective Action for Failures, 254 Functions on the IPL screen, 444 Cycle Start LED Signal has Turned off, 272 [G] [D] General of Interface, 162 Data Input/Output on the ALL IO Screen, 137 Graphic of Wave Diagnosis Data, 82 Data Input/Output Using a Memory Card, 151 Data Sampling
  • Page 509B–63665EN/01 Index [L] [O] Ladder diagram display screen, 172 Operating Monitor, 90 Ladder Diagram Display/Editing (PMC–SB7), 172 Operation, 224, 428 Ladder diagram editing screen, 181 Operation Before Power–On, 428 Layout of the 7–segment LED and Switches, 427 Operation History, 33 LED Display and
  • Page 510Index B–63665EN/01 Setting Module Screen, 20 System Data Delete Screen, 407 Setting Parameters, 78 System Data Loading Screen, 403 Setting Parameters for Input/Output, 127 System data manipulation, 440 Setting Screen, 201 SYSTEM DATA SAVE Screen, 408 Setting the Embedded Ethernet Function, 228 Syste
  • Page 511Revision Record FANUC Series 16i/160i–LB MAINTENANCE MANUAL (B–63665EN) 01 Apr., 2002 Edition Date Contents Edition Date Contents
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