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0i Mate - TC Operators manual Page 692

Operators manual
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Contents Summary of 0i Mate - TC Operators manual

  • Page 1           
  • Page 2Ȧ No part of this manual may be reproduced in any form. Ȧ All specifications and designs are subject to change without notice. The export of this product is subject to the authorization of the government of the country from where the product is exported. In this manual we have tried as much as possi
  • Page 3SAFETY PRECAUTIONS This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). Note that some
  • Page 4SAFETY PRECAUTIONS B–64134EN/01 1 DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information i
  • Page 5B–64134EN/01 SAFETY PRECAUTIONS 2 GENERAL WARNINGS AND CAUTIONS WARNING 1. Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the sing
  • Page 6SAFETY PRECAUTIONS B–64134EN/01 WARNING 8. Some functions may have been implemented at the request of the machine–tool builder. When using such functions, refer to the manual supplied by the machine–tool builder for details of their use and any related cautions. NOTE Programs, parameters, and macro
  • Page 7B–64134EN/01 SAFETY PRECAUTIONS 3 WARNINGS AND CAUTIONS RELATED TO PROGRAMMING This section covers the major safety precautions related to programming. Before attempting to perform programming, read the supplied operator’s manual and programming manual carefully such that you are fully familiar with
  • Page 8SAFETY PRECAUTIONS B–64134EN/01 WARNING 6. Stroke check After switching on the power, perform a manual reference position return as required. Stroke check is not possible before manual reference position return is performed. Note that when stroke check is disabled, an alarm is not issued even if a s
  • Page 9B–64134EN/01 SAFETY PRECAUTIONS 4 WARNINGS AND CAUTIONS RELATED TO HANDLING This section presents safety precautions related to the handling of machine tools. Before attempting to operate your machine, read the supplied operator’s manual and programming manual carefully, such that you are fully fami
  • Page 10SAFETY PRECAUTIONS B–64134EN/01 WARNING 6. Workpiece coordinate system shift Manual intervention, machine lock, or mirror imaging may shift the workpiece coordinate system. Before attempting to operate the machine under the control of a program, confirm the coordinate system carefully. If the machin
  • Page 11B–64134EN/01 SAFETY PRECAUTIONS 5 WARNINGS RELATED TO DAILY MAINTENANCE WARNING 1. Memory backup battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on
  • Page 12SAFETY PRECAUTIONS B–64134EN/01 WARNING 2. Absolute pulse coder battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those
  • Page 13B–64134EN/01 SAFETY PRECAUTIONS WARNING 3. Fuse replacement For some units, the chapter covering daily maintenance in the operator’s manual or programming manual describes the fuse replacement procedure. Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the bl
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  • Page 15B–64134EN/01 Table of Contents SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–1 I. GENERAL 1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.
  • Page 16Table of Contents B–64134EN/01 4.11 TORQUE LIMIT SKIP (G31 P99) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 5. FEED FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 5.1
  • Page 17B–64134EN/01 Table of Contents 11.3 THE SECOND AUXILIARY FUNCTIONS (B CODES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 12.PROGRAM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 12.1 PROGRAM COMPONENTS OTHER THAN PROGR
  • Page 18Table of Contents B–64134EN/01 14.3.4 Tool Movement in Offset Mode Cancel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 14.3.5 Interference Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 19B–64134EN/01 Table of Contents 19.PATTERN DATA INPUT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306 19.1 DISPLAYING THE PATTERN MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307 19.2 PATTERN DATA DISPLAY .
  • Page 20Table of Contents B–64134EN/01 3.4 MANUAL HANDLE FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375 3.5 MANUAL ABSOLUTE ON AND OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378 4
  • Page 21B–64134EN/01 Table of Contents 8.4 PROGRAM INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458 8.4.1 Inputting a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 22Table of Contents B–64134EN/01 9.7 EDITING OF CUSTOM MACROS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533 9.8 BACKGROUND EDITING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
  • Page 23B–64134EN/01 Table of Contents 11.6 DISPLAYING THE PROGRAM NUMBER, SEQUENCE NUMBER, AND STATUS, AND WARNING MESSAGES FOR DATA SETTING OR INPUT/OUTPUT OPERATION . . . . . 613 11.6.1 Displaying the Program Number and Sequence Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 24Table of Contents B–64134EN/01 APPENDIX A. TAPE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 717 B. LIST OF FUNCTIONS AND TAPE FORMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 720 C. RANGE OF COMMAND VALUE .
  • Page 25I. GENERA
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  • Page 27B–64134EN/01 GENERAL 1. GENERAL 1 GENERAL This manual consists of the following parts: About this manual I. GENERAL Describes chapter organization, applicable models, related manuals, and notes for reading this manual. II. PROGRAMMING Describes each function: Format used to program functions in the
  • Page 281. GENERAL GENERAL B–64134EN/01 Special symbols This manual uses the following symbols: D IP_ Indicates a combination of axes such as X__ Y__ Z (used in PROGRAMMING.). D ; Indicates the end of a block. It actually corresponds to the ISO code LF or EIA code CR. Related manuals of The following table
  • Page 29B–64134EN/01 GENERAL 1. GENERAL 1.1 When machining the part using the CNC machine tool, first prepare the program, then operate the CNC machine by using the program. GENERAL FLOW OF OPERATION OF CNC 1) First, prepare the program from a part drawing to operate the CNC machine tool. MACHINE TOOL How t
  • Page 301. GENERAL GENERAL B–64134EN/01 Outer End diameter face Grooving cutting cutting Workpiece Prepare the program of the tool path and cutting condition according to the workpiece figure, for each cutting. 6
  • Page 31B–64134EN/01 GENERAL 1. GENERAL 1.2 CAUTIONS ON CAUTION READING THIS 1 The function of an CNC machine tool system depends not MANUAL only on the CNC, but on the combination of the machine tool, its magnetic cabinet, the servo system, the CNC, the operator’s panels, etc. It is too difficult to descri
  • Page 32
  • Page 33II. PROGRAMMIN
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  • Page 35B–64134EN/01 PROGRAMMING 1. GENERAL 1 GENERAL 11
  • Page 361. GENERAL PROGRAMMING B–64134EN/01 1.1 The tool moves along straight lines and arcs constituting the workpiece parts figure (See II–4). TOOL MOVEMENT ALONG WORKPIECE PARTS FIGURE– INTERPOLATION Explanations D Tool movement along a straight line X Tool Program G01 Z...; Workpiece Z Fig.1.1 (a) Tool
  • Page 37B–64134EN/01 PROGRAMMING 1. GENERAL The term interpolation refers to an operation in which the tool moves along a straight line or arc in the way described above. Symbols of the programmed commands G01, G02, ... are called the preparatory function and specify the type of interpolation conducted in t
  • Page 381. GENERAL PROGRAMMING B–64134EN/01 X Tool Program G32X––Z––F––; Workpiece Z F Fig. 1.1 (f) Taper thread cutting 1.2 Movement of the tool at a specified speed for cutting a workpiece is called the feed. FEED– FEED FUNCTION Chuck Tool Workpiece Fig. 1.2 Feed function Feedrates can be specified by usi
  • Page 39B–64134EN/01 PROGRAMMING 1. GENERAL 1.3 PART DRAWING AND TOOL MOVEMENT 1.3.1 A CNC machine tool is provided with a fixed position. Normally, tool Reference Position change and programming of absolute zero point as described later are performed at this position. This position is called the reference
  • Page 401. GENERAL PROGRAMMING B–64134EN/01 1.3.2 Coordinate System on Part Drawing and X X Coordinate System Specified by CNC – Program Coordinate System Z Z Coordinate system Part drawing CNC Command X Workpiece Z Machine tool Fig. 1.3.2 (a) Coordinate system Explanations D Coordinate system The following
  • Page 41B–64134EN/01 PROGRAMMING 1. GENERAL The tool moves on the coordinate system specified by the CNC in accordance with the command program generated with respect to the coordinate system on the part drawing, and cuts a workpiece into a shape on the drawing. Therefore, in order to correctly cut the work
  • Page 421. GENERAL PROGRAMMING B–64134EN/01 2. When coordinate zero point is set at work end face. X Workpiece 60 30 Z 30 80 100 Fig. 1.3.2 (e) Coordinates and dimensions on part drawing X Workpiece Z Fig. 1.3.2 (f) Coordinate system on lathe as specified by CNC (made to coincide with the coordinate system
  • Page 43B–64134EN/01 PROGRAMMING 1. GENERAL 1.3.3 How to Indicate Command Dimensions for Moving the Tool – Absolute, Incremental Commands Explanations Methods of command for moving the tool can be indicated by absolute or incremental designation (See II–8.1). D Absolute command The tool moves to a point at
  • Page 441. GENERAL PROGRAMMING B–64134EN/01 D Incremental command Specify the distance from the previous tool position to the next tool position. Tool A X φ60 B Z φ30 40 Command specifying movement from point A to point B U–30.0W–40.0 Distance and direction for movement along each axis Fig. 1.3.3 (b) Increm
  • Page 45B–64134EN/01 PROGRAMMING 1. GENERAL 2. Radius programming In radius programming, specify the distance from the center of the workpiece, i.e. the radius value as the value of the X axis. X B A 20 15 Workpiece Z 60 80 Coordinate values of points A and B A(15.0, 80.0), B(20.0, 60.0) Fig. 1.3.3 (d) Radi
  • Page 461. GENERAL PROGRAMMING B–64134EN/01 1.5 When drilling, tapping, boring, milling or the like, is performed, it is necessary to select a suitable tool. When a number is assigned to each tool SELECTION OF and the number is specified in the program, the corresponding tool is TOOL USED FOR selected. VARI
  • Page 47B–64134EN/01 PROGRAMMING 1. GENERAL 1.7 A group of commands given to the CNC for operating the machine is called the program. By specifying the commands, the tool is moved along PROGRAM a straight line or an arc, or the spindle motor is turned on and off. CONFIGURATION In the program, specify the co
  • Page 481. GENERAL PROGRAMMING B–64134EN/01 Explanations The block and the program have the following configurations. D Block 1 block N fffff G ff Xff.f Zfff.f M ff S ff T ff ; Sequence Preparatory Dimension word Miscel- Spindle Tool number function laneous function func- function tion End of block Fig. 1.7
  • Page 49B–64134EN/01 PROGRAMMING 1. GENERAL D Main program and When machining of the same pattern appears at many portions of a subprogram program, a program for the pattern is created. This is called the subprogram. On the other hand, the original program is called the main program. When a subprogram execu
  • Page 501. GENERAL PROGRAMMING B–64134EN/01 1.8 COMPENSATION FUNCTION Explanations D Machining using the end Usually, several tools are used for machining one workpiece. The tools of cutter – Tool length have different tool length. It is very troublesome to change the program compensation function in accord
  • Page 51B–64134EN/01 PROGRAMMING 1. GENERAL 1.9 Limit switches are installed at the ends of each axis on the machine to prevent tools from moving beyond the ends. The range in which tools can TOOL MOVEMENT move is called the stroke. Besides the stroke limits, data in memory can RANGE – STROKE be used to def
  • Page 522. CONTROLLED AXES PROGRAMMING B–64134EN/01 2 CONTROLLED AXES 28
  • Page 53B–64134EN/01 PROGRAMMING 2. CONTROLLED AXES 2.1 CONTROLLED AXES Item 0i Mate–TC Number of controlled axes 3 axes Number of simultaneously 3 axes controlled axes NOTE 1 The number of simultaneously controllable axes for manual operation (jog feed, incremental feed, or manual handle feed) is 1 or 3 (1
  • Page 542. CONTROLLED AXES PROGRAMMING B–64134EN/01 2.3 The increment system consists of the least input increment (for input ) and least command increment (for output). The least input increment is the INCREMENT SYSTEM least increment for programming the travel distance. The least command increment is the
  • Page 55B–64134EN/01 PROGRAMMING 2. CONTROLLED AXES An axis in the metric system cannot be used together with a one in the inch system, or vice versa. In addition, some features such as circular interpolation and tool–nose radius compensation cannot be used for both axes in different units. For the unit to
  • Page 563. PREPARATORY FUNCTION (G FUNCTION) PROGRAMMING B–64134EN/01 3 PREPARATORY FUNCTION (G FUNCTION) A number following address G determines the meaning of the command for the concerned block. G codes are divided into the following two types. Type Meaning One–shot G code The G code is effective only in
  • Page 573. PREPARATORY FUNCTION B–64134EN/01 PROGRAMMING (G FUNCTION) Explanations 1. If the CNC enters the clear state (see bit 6 (CLR) of parameter 3402) when the power is turned on or the CNC is reset, the modal G codes change as follows. (1) G codes marked with in Table 3 are enabled. (2) When the syste
  • Page 583. PREPARATORY FUNCTION (G FUNCTION) PROGRAMMING B–64134EN/01 Table 3 G code list (1/2) G code Group Function A B C G00 G00 G00 Positioning (Rapid traverse) G01 G01 G01 Linear interpolation (Cutting feed) 01 G02 G02 G02 Circular interpolation CW G03 G03 G03 Circular interpolation CCW G04 G04 G04 Dwe
  • Page 593. PREPARATORY FUNCTION B–64134EN/01 PROGRAMMING (G FUNCTION) Table 3 G code list (2/2) G code Group Function A B C G70 G70 G72 Finishing cycle G71 G71 G73 Stock removal in turning 00 G72 G72 G74 Stock removal in facing G73 G73 G75 Pattern repeating G74 G74 G76 End face peck drilling G75 G75 G77 Out
  • Page 604. INTERPOLATION FUNCTIONS PROGRAMMING B–64134EN/01 4 INTERPOLATION FUNCTIONS 36
  • Page 61B–64134EN/01 PROGRAMMING 4. INTERPOLATION FUNCTIONS 4.1 The G00 command moves a tool to the position in the workpiece system specified with an absolute or an incremental command at a rapid traverse POSITIONING rate. (G00) In the absolute command, coordinate value of the end point is programmed. In t
  • Page 624. INTERPOLATION FUNCTIONS PROGRAMMING B–64134EN/01 Examples X 30.5 56.0 ÎÎÎ ÎÎÎ 30.0 ÎÎÎ Z φ40.0 < Radius programming > G00X40.0Z56.0 ; (Absolute command) or G00U–60.0W–30.5;(Incremental command) Restrictions The rapid traverse rate cannot be specified in the address F. Even if linear interpolation
  • Page 63B–64134EN/01 PROGRAMMING 4. INTERPOLATION FUNCTIONS 4.2 Tools can move along a line. LINEAR INTERPOLATION (G01) Format G01 IP_F_; IP_: For an absolute command, the coordinates of an end point , and for an incremental command, the distance the tool moves. F_: Speed of tool feed (Feedrate) Explanation
  • Page 644. INTERPOLATION FUNCTIONS PROGRAMMING B–64134EN/01 4.3 The command below will move a tool along a circular arc. CIRCULAR INTERPOLATION (G02, G03) Format Arc in the ZpXp plane G02 I_K_ G18 Xp_Zp_ F_ G03 R_ Table.4.3 Description of the command format Command Description G18 Specification of arc on Zp
  • Page 65B–64134EN/01 PROGRAMMING 4. INTERPOLATION FUNCTIONS D Distance moved on an The end point of an arc is specified by address Xp or Zp, and is expressed arc as an absolute or incremental value according to G90 or G91. For the incremental value, the distance of the end point which is viewed from the sta
  • Page 664. INTERPOLATION FUNCTIONS PROGRAMMING B–64134EN/01 For arc (1) (less than 180°) G02 W60.0 U10.0 R50.0 F300.0 ; For arc (2) (greater than 180°) An arc with a sector angle of 180° or wider cannot be specified within a single block. (2) r=50mm End point (1) Start point r=50mm X Z D Feedrate The feedra
  • Page 67B–64134EN/01 PROGRAMMING 4. INTERPOLATION FUNCTIONS Examples D Command of circular interpolation X, Z G02X_Z_I_K_F_; G03X_Z_I_K_F_; G02X_Z_R_F_; End point End point Center of arc Center of arc End point X–axis X–axis X–axis (Diameter (Diameter R (Diameter programming) programming) programming) Start
  • Page 684. INTERPOLATION FUNCTIONS PROGRAMMING B–64134EN/01 4.4 Polar coordinate interpolation is a function that exercises contour control in converting a command programmed in a Cartesian coordinate system POLAR COORDINATE to the movement of a linear axis (movement of a tool) and the movement INTERPOLATIO
  • Page 69B–64134EN/01 PROGRAMMING 4. INTERPOLATION FUNCTIONS D Distance moved and In the polar coordinate interpolation mode, program commands are feedrate for polar specified with Cartesian coordinates on the polar coordinate interpolation coordinate interpolation plane. The axis address for the rotation ax
  • Page 704. INTERPOLATION FUNCTIONS PROGRAMMING B–64134EN/01 Restrictions D Coordinate system for the Before G12.1 is specified, a workpiece coordinate system) where the polar coordinate center of the rotary axis is the origin of the coordinate system must be set. interpolation In the G12.1 mode, the coordin
  • Page 71B–64134EN/01 PROGRAMMING 4. INTERPOLATION FUNCTIONS Examples Example of Polar Coordinate Interpolation Program Based on X Axis (Linear Axis) and C Axis (Rotary Axis) C’ (hypothetical axis) C axis Path after tool nose radius compensation Program path N204 N203 N205 N202 N201 N200 X axis Tool N208 N20
  • Page 724. INTERPOLATION FUNCTIONS PROGRAMMING B–64134EN/01 4.5 The amount of travel of a rotary axis specified by an angle is once internally converted to a distance of a linear axis along the outer surface CYLINDRICAL so that linear interpolation or circular interpolation can be performed with INTERPOLATI
  • Page 73B–64134EN/01 PROGRAMMING 4. INTERPOLATION FUNCTIONS D Circular interpolation In the cylindrical interpolation mode, circular interpolation is possible (G02,G03) with the rotation axis and another linear axis. Radius R is used in commands in the same way as described in Section 4.4. The unit for a ra
  • Page 744. INTERPOLATION FUNCTIONS PROGRAMMING B–64134EN/01 D Positioning In the cylindrical interpolation mode, positioning operations (including those that produce rapid traverse cycles such as G28, G80 through G89) cannot be specified. Before positioning can be specified, the cylindrical interpolation mo
  • Page 75B–64134EN/01 PROGRAMMING 4. INTERPOLATION FUNCTIONS 4.6 Tapered screws and scroll threads in addition to equal lead straight threads can be cut by using a G32 command. CONSTANT LEAD The spindle speed is read from the position coder on the spindle in real THREADING (G32) time and converted to a cutti
  • Page 764. INTERPOLATION FUNCTIONS PROGRAMMING B–64134EN/01 X Tapered thread LX α Z LZ αx45° lead is LZ αy45° lead is LX Fig. 4.6 (e) LZ and LX of a tapered thread In general, the lag of the servo system, etc. will produce somewhat incorrect leads at the starting and ending points of a thread cut. To compen
  • Page 77B–64134EN/01 PROGRAMMING 4. INTERPOLATION FUNCTIONS Explanations 1. Straight thread cutting The following values are used in programming : Thread lead :4mm δ1=3mm X axis δ2=1.5mm 30mm Depth of cut :1mm (cut twice) (Metric input, Diameter programming) δ2 δ1 G00 U–62.0 ; G32 W–74.5 F4.0 ; Z axis G00 U
  • Page 784. INTERPOLATION FUNCTIONS PROGRAMMING B–64134EN/01 WARNING 1 Feedrate override is effective (fixed at 100%) during thread cutting. 2 it is very dangerous to stop feeding the thread cutter without stopping the spindle. This will suddenly increase the cutting depth. Thus, the feed hold function is in
  • Page 79B–64134EN/01 PROGRAMMING 4. INTERPOLATION FUNCTIONS 4.7 This function for continuous thread cutting is such that fractional pulses output to a joint between move blocks are overlapped with the next move CONTINUOUS for pulse processing and output (block overlap) . THREAD CUTTING Therefore, discontinu
  • Page 804. INTERPOLATION FUNCTIONS PROGRAMMING B–64134EN/01 4.8 Using the Q address to specify an angle between the one–spindle–rotation signal and the start of threading shifts the threading start angle, making MULTIPLE–THREAD it possible to produce multiple–thread screws with ease. CUTTING Multiple–thread
  • Page 81B–64134EN/01 PROGRAMMING 4. INTERPOLATION FUNCTIONS Examples Program for producing double–threaded screws (with start angles of 0 and 180 degrees) G00 X40.0 ; G32 W–38.0 F4.0 Q0 ; G00 X72.0 ; W38.0 ; X40.0 ; G32 W–38.0 F4.0 Q180000 ; G00 X72.0 ; W38.0 ; 57
  • Page 824. INTERPOLATION FUNCTIONS PROGRAMMING B–64134EN/01 4.9 Linear interpolation can be commanded by specifying axial move following the G31 command, like G01. If an external skip signal is input SKIP FUNCTION during the execution of this command, execution of the command is (G31) interrupted and the ne
  • Page 83B–64134EN/01 PROGRAMMING 4. INTERPOLATION FUNCTIONS Examples D The next block to G31 is an incremental command U50.0 G31 W100.0 F100; U50.0; Skip signal is input here 50.0 X W100 100.0 Actual motion Motion without skip signal Z Fig. 4.9 (a) The next block is an incremental command D The next block t
  • Page 844. INTERPOLATION FUNCTIONS PROGRAMMING B–64134EN/01 4.10 In a block specifying P1 to P4 after G31, the multistage skip function stores coordinates in a custom macro variable when a skip signal (4–point MULTISTAGE SKIP or 8–point ; 8–point when a high–speed skip signal is used) is turned on. (G31) Th
  • Page 85B–64134EN/01 PROGRAMMING 4. INTERPOLATION FUNCTIONS 4.11 With the motor torque limited (for example, by a torque limit command, issued through the PMC window), a move command following G31 P99 TORQUE LIMIT SKIP (or G31 P98) can cause the same type of cutting feed as with G01 (linear (G31 P99) interp
  • Page 864. INTERPOLATION FUNCTIONS PROGRAMMING B–64134EN/01 D Consecutive commands Do not use G31 P99/98 in consecutive blocks. WARNING Always specify a torque limit before a G31 P99/98 command. Otherwise, G31 P99/98 allows move commands to be executed without causing a skip. NOTE If G31 is issued with tool
  • Page 87B–64134EN/01 PROGRAMMING 5. FEED FUNCTIONS 5 FEED FUNCTIONS 63
  • Page 885. FEED FUNCTIONS PROGRAMMING B–64134EN/01 5.1 The feed functions control the feedrate of the tool. The following two feed functions are available: GENERAL D Feed functions 1. Rapid traverse When the positioning command (G00) is specified, the tool moves at!a rapid traverse feedrate set in the CNC (
  • Page 89B–64134EN/01 PROGRAMMING 5. FEED FUNCTIONS D Tool path in a cutting If the direction of movement changes between specified blocks during feed cutting feed, a rounded–corner path may result (Fig. 5.1 (b)). X Programmed path Actual tool path 0 Z Fig. 5.1 (b) Example of tool path between two blocks In
  • Page 905. FEED FUNCTIONS PROGRAMMING B–64134EN/01 5.3 Feedrate of linear interpolation (G01), circular interpolation (G02, G03), etc. are commanded with numbers after the F code. CUTTING FEED In cutting feed, the next block is executed so that the feedrate change from the previous block is minimized. Two m
  • Page 91B–64134EN/01 PROGRAMMING 5. FEED FUNCTIONS Feed amount per minute F (mm/min or inch/min) Fig. 5.3 (b) Feed per minute WARNING No override can be used for some commands such as for threading. D Feed per revolution After specifying G99 (in the feed per revolution mode), the amount of (G99) feed of the
  • Page 925. FEED FUNCTIONS PROGRAMMING B–64134EN/01 NOTE An upper limit is set in mm/min or inch/min. CNC calculation may involve a feedrate error of ±2% with respect to a specified value. However, this is not true for acceleration/deceleration. To be more specific, this error is calculated with respect to a
  • Page 93B–64134EN/01 PROGRAMMING 6. REFERENCE POSITION 6 REFERENCE POSITION A CNC machine tool has a special position where, generally, the tool is exchanged or the coordinate system is set, as described later. This position is referred to as a reference position. 69
  • Page 946. REFERENCE POSITION PROGRAMMING B–64134EN/01 6.1 REFERENCE POSITION RETURN D Reference position The reference position is a fixed position on a machine tool to which the tool can easily be moved by the reference position return function. For example, the reference position is used as a position at
  • Page 95B–64134EN/01 PROGRAMMING 6. REFERENCE POSITION D Reference position Tools are automatically moved to the reference position via an return intermediate position along a specified axis. When reference position return is completed, the lamp for indicating the completion of return goes on. X Intermediat
  • Page 966. REFERENCE POSITION PROGRAMMING B–64134EN/01 Explanations D Reference position Positioning to the intermediate or reference positions are performed at the return (G28) rapid traverse rate of each axis. Therefore, for safety, the tool nose radius compensation, and tool offset should be cancelled be
  • Page 97B–64134EN/01 PROGRAMMING 7. COORDINATE SYSTEM 7 COORDINATE SYSTEM By teaching the CNC a desired tool position, the tool can be moved to the position. Such a tool position is represented by coordinates in a coordinate system. Coordinates are specified using program axes. When two program axes, the X–
  • Page 987. COORDINATE SYSTEM PROGRAMMING B–64134EN/01 7.1 The point that is specific to a machine and serves as the reference of the machine is referred to as the machine zero point. A machine tool builder MACHINE sets a machine zero point for each machine. COORDINATE A coordinate system with a machine zero
  • Page 99B–64134EN/01 PROGRAMMING 7. COORDINATE SYSTEM 7.2 A coordinate system used for machining a workpiece is referred to as a workpiece coordinate system. A workpiece coordinate system is to be set WORKPIECE with the NC beforehand (setting a workpiece coordinate system). COORDINATE A machining program se
  • Page 1007. COORDINATE SYSTEM PROGRAMMING B–64134EN/01 Examples Example 1 Example 2 Base point Setting the coordinate system by the Setting the coordinate system by the G50X128.7Z375.1; command (Diameter designation) G50X1200.0Z700.0; command (Diameter designation) X X ÎÎÎ 700.0 ÎÎÎ ÎÎÎ ÎÎ Start point (stand
  • Page 101B–64134EN/01 PROGRAMMING 7. COORDINATE SYSTEM 7.2.2 The user can choose from set workpiece coordinate systems as described Selecting a Workpiece below. (For information about the methods of setting, see Subsec. II–7.2.1.) Coordinate System (1) G50 or automatic workpiece coordinate system setting Onc
  • Page 1027. COORDINATE SYSTEM PROGRAMMING B–64134EN/01 7.2.3 The six workpiece coordinate systems specified with G54 to G59 can be Changing Workpiece changed by changing an external workpiece zero point offset value or workpiece zero point offset value. Coordinate System Three methods are available to change
  • Page 103B–64134EN/01 PROGRAMMING 7. COORDINATE SYSTEM Explanations D Changing by G10 With the G10 command, each workpiece coordinate system can be changed separately. D Changing by G50 By specifying G50IP_;, a workpiece coordinate system (selected with a code from G54 to G59) is shifted to set a new workpie
  • Page 1047. COORDINATE SYSTEM PROGRAMMING B–64134EN/01 7.2.4 The workpiece coordinate system preset function presets a workpiece Workpiece Coordinate coordinate system shifted by manual intervention to the pre–shift workpiece coordinate system. The latter system is displaced from the System Preset (G92.1) ma
  • Page 105B–64134EN/01 PROGRAMMING 7. COORDINATE SYSTEM In the case of (a) above, the workpiece coordinate system is shifted by the amount of movement during manual intervention. G54 workpiece coordinate system before manual Po intervention Amount of movement during manual Workpiece zero WZo intervention poin
  • Page 1067. COORDINATE SYSTEM PROGRAMMING B–64134EN/01 7.2.5 When the coordinate system actually set by the G50 command or the Workpiece Coordinate automatic system setting deviates from the programmed work system, the set coordinate system can be shifted (see III–3.1). System Shift Set the desired shift amo
  • Page 107B–64134EN/01 PROGRAMMING 7. COORDINATE SYSTEM 7.3 When a program is created in a workpiece coordinate system, a child workpiece coordinate system may be set for easier programming. Such LOCAL COORDINATE a child coordinate system is referred to as a local coordinate system. SYSTEM Format G52 IP _; Se
  • Page 1087. COORDINATE SYSTEM PROGRAMMING B–64134EN/01 WARNING 1 The local coordinate system setting does not change the workpiece and machine coordinate systems. 2 When G50 is used to define a work coordinate system, if coordinates are not specified for all axes of a local coordinate system, the local coord
  • Page 109B–64134EN/01 PROGRAMMING 7. COORDINATE SYSTEM 7.4 Select the planes for circular interpolation, tool nose radius compensation, coordinate system rotation, and drilling by G–code. PLANE SELECTION The following table lists G–codes and the planes selected by them. Explanations Table 7.4 Plane selected
  • Page 1108. COORDINATE VALUE AND DIMENSION PROGRAMMING B–64134EN/01 8 COORDINATE VALUE AND DIMENSION This chapter contains the following topics. 8.1 ABSOLUTE AND INCREMENTAL PROGRAMMING (G90, G91) 8.2 INCH/METRIC CONVERSION (G20, G21) 8.3 DECIMAL POINT PROGRAMMING 8.4 DIAMETER AND RADIUS PROGRAMMING 86
  • Page 1118. COORDINATE VALUE B–64134EN/01 PROGRAMMING AND DIMENSION 8.1 There are two ways to command travels of the tool; the absolute command, and the incremental command. In the absolute command, ABSOLUTE AND coordinate value of the end position is programmed; in the incremental INCREMENTAL command, move
  • Page 1128. COORDINATE VALUE AND DIMENSION PROGRAMMING B–64134EN/01 8.2 Either inch or metric input can be selected by G code. INCH/METRIC CONVERSION (G20, G21) Format G20 ; Inch input G21 ; mm input This G code must be specified in an independent block before setting the coordinate system at the beginning o
  • Page 1138. COORDINATE VALUE B–64134EN/01 PROGRAMMING AND DIMENSION 8.3 Numerical values can be entered with a decimal point. A decimal point can be used when entering a distance, time, or speed. Decimal points can DECIMAL POINT be specified with the following addresses: PROGRAMMING X, Y, Z, U, V, W, A, B, C
  • Page 1148. COORDINATE VALUE AND DIMENSION PROGRAMMING B–64134EN/01 8.4 Since the work cross section is usually circular in CNC lathe control programming, its dimensions can be specified in two ways : DIAMETER AND Diameter and Radius RADIUS When the diameter is specified, it is called diameter programming an
  • Page 115B–64134EN/01 PROGRAMMING 9. SPINDLE SPEED FUNCTION 9 SPINDLE SPEED FUNCTION The spindle speed can be controlled by specifying a value following address S. In addition, the spindle can be rotated by a specified angle. This chapter contains the following topics. 9.1 SPECIFYING THE SPINDLE SPEED WITH A
  • Page 1169. SPINDLE SPEED FUNCTION PROGRAMMING B–64134EN/01 9.1 Specifying a value following address S sends code and strobe signals to the machine. On the machine, the signals are used to control the spindle SPECIFYING THE speed. A block can contain only one S code. Refer to the appropriate SPINDLE SPEED ma
  • Page 117B–64134EN/01 PROGRAMMING 9. SPINDLE SPEED FUNCTION 9.3 Specify the surface speed (relative speed between the tool and workpiece) following S. The spindle is rotated so that the surface speed is constant CONSTANT regardless of the position of the tool. SURFACE SPEED CONTROL (G96, G97) Format D Consta
  • Page 1189. SPINDLE SPEED FUNCTION PROGRAMMING B–64134EN/01 Explanations D Constant surface speed G96 (constant surface speed control command) is a modal G code. After control command (G96) a G96 command is specified, the program enters the constant surface speed control mode (G96 mode) and specified S value
  • Page 119B–64134EN/01 PROGRAMMING 9. SPINDLE SPEED FUNCTION D Surface speed specified in the G96 mode G96 mode G97 mode Specify the surface speed in m/min (or feet/min) G97 command Store the surface speed in m/min (or feet/min) Specified Command for The specified the spindle spindle speed speed (min–1) is us
  • Page 1209. SPINDLE SPEED FUNCTION PROGRAMMING B–64134EN/01 D Constant surface speed In a rapid traverse block specified by G00, the constant surface speed control for rapid traverse control is not made by calculating the surface speed to a transient change (G00) of the tool position, but is made by calculat
  • Page 121B–64134EN/01 PROGRAMMING 9. SPINDLE SPEED FUNCTION 9.4 In turning, the spindle connected to the spindle motor is rotated at a certain speed to rotate the workpiece mounted on the spindle. The spindle SPINDLE positioning function turns the spindle connected to the spindle motor by POSITIONING a certa
  • Page 1229. SPINDLE SPEED FUNCTION PROGRAMMING B–64134EN/01 D Positioning with a given Specify the position using address C or H followed by a signed numeric angle specified by value or numeric values. Addresses C and H must be specified in the G00 address C or H mode. (Example) C–1000 H4500 The end point mu
  • Page 123B–64134EN/01 PROGRAMMING 9. SPINDLE SPEED FUNCTION D Feedrate during The feedrate during positioning equals the rapid traverse speed specified positioning in parameter No. 1420. Linear acceleration/deceleration is performed. For the specified speed, an override of 100%, 50%, 25%, and F0 (parameter N
  • Page 12410. TOOL FUNCTION (T FUNCTION) PROGRAMMING B–64134EN/01 10 TOOL FUNCTION (T FUNCTION) The tool functions include the tool selection function and tool life management function. 100
  • Page 125B–64134EN/01 PROGRAMMING 10. TOOL FUNCTION (T FUNCTION) 10.1 By specifying a 2–digit/4–digit numerical value following address T, a code signal and a strobe signal are transmitted to the machine tool. This TOOL SELECTION is mainly used to select tools on the machine. One T code can be commanded in a
  • Page 12610. TOOL FUNCTION (T FUNCTION) PROGRAMMING B–64134EN/01 10.2 Tools are classified into some groups. For each group, a tool life (time or frequency of use) is specified. Each time a tool is used, the time for TOOL LIFE which the tool is used is accumulated. When the tool life has been MANAGEMENT reac
  • Page 127B–64134EN/01 PROGRAMMING 10. TOOL FUNCTION (T FUNCTION) Explanations D Specification by duration A tool life is specified either as the time of use (in minutes) or the or number of times the frequency of use, which depends on the parameter setting parameter No. tool has been used 6800#2(LTM) . Up to
  • Page 12810. TOOL FUNCTION (T FUNCTION) PROGRAMMING B–64134EN/01 Example O0001 ; G10L3 ; P001L0150 ; T0011 ; Data of group 1 T0132 ; T0068 ; P002L1400 ; T0061; T0241 ; Data of group 2 T0134; T0074; P003L0700 ; T0012; Data of group 3 T0202 ; G11 ; M02 ; Explanations The group numbers specified in P need not b
  • Page 129B–64134EN/01 PROGRAMMING 10. TOOL FUNCTION (T FUNCTION) 10.2.2 Counting a Tool Life Explanation D When a tool life is Between T∆∆99(∆∆=Tool group number )and T∆∆88 in a machining specified as the time of program, the time for which the tool is used in the cutting mode is counted use (in minutes) at
  • Page 13010. TOOL FUNCTION (T FUNCTION) PROGRAMMING B–64134EN/01 10.2.3 Specifying a Tool In machining programs, T codes are used to specify tool groups as follows: Group in a Machining Program Tape format Meaning Tnn99; Ends the tool used by now, and starts to use the tool of the ∆∆group. ”99” distinguishes
  • Page 131B–64134EN/01 PROGRAMMING 11. AUXILIARY FUNCTION 11 AUXILIARY FUNCTION There are two types of auxiliary functions ; miscellaneous function (M code) for specifying spindle start, spindle stop program end, and so on, and secondary auxiliary function (B code ) . When a move command and miscellaneous fun
  • Page 13211. AUXILIARY FUNCTION PROGRAMMING B–64134EN/01 11.1 When address M followed by a number is specified, a code signal and AUXILIARY strobe signal are transmitted. These signals are used for turning on/off the FUNCTION power to the machine. (M FUNCTION) In general, only one M code is valid in a block
  • Page 133B–64134EN/01 PROGRAMMING 11. AUXILIARY FUNCTION 11.2 So far, one block has been able to contain only one M code. Up to three M codes can be specified in a single block when bit 7 (M3B) of parameter MULTIPLE M No. 3404 is set to 1. COMMANDS IN A Up to three M codes specified in a block are simultaneo
  • Page 13411. AUXILIARY FUNCTION PROGRAMMING B–64134EN/01 11.3 Indexing of the table is performed by address B and a following 8–digit number. The relationship between B codes and the corresponding THE SECOND indexing differs between machine tool builders. AUXILIARY Refer to the manual issued by the machine t
  • Page 135B–64134EN/01 PROGRAMMING 12. PROGRAM CONFIGURATION 12 PROGRAM CONFIGURATION General D Main program and There are two program types, main program and subprogram. Normally, subprogram the CNC operates according to the main program. However, when a command calling a subprogram is encountered in the mai
  • Page 13612. PROGRAM CONFIGURATION PROGRAMMING B–64134EN/01 D Program components A program consists of the following components: Table 12 Program components Components Descriptions Tape start Symbol indicating the start of a program file Leader section Used for the title of a program file, etc. Program start
  • Page 137B–64134EN/01 PROGRAMMING 12. PROGRAM CONFIGURATION 12.1 This section describes program components other than program sections. See Section II–12.2 for a program section. PROGRAM COMPONENTS Leader section OTHER THAN Tape start % TITLE ; Program start PROGRAM O0001 ; SECTIONS Program section (COMMENT)
  • Page 13812. PROGRAM CONFIGURATION PROGRAMMING B–64134EN/01 NOTE If one file contains multiple programs, the EOB code for label skip operation must not appear before a second or subsequent program number. However, an program start is required at the start of a program if the preceding program ends with %. D
  • Page 139B–64134EN/01 PROGRAMMING 12. PROGRAM CONFIGURATION D Tape end A tape end is to be placed at the end of a file containing NC programs. If programs are entered using the automatic programming system, the mark need not be entered. The mark is not displayed on the CRT display screen. However, when a fil
  • Page 14012. PROGRAM CONFIGURATION PROGRAMMING B–64134EN/01 12.2 This section describes elements of a program section. See Section II–12.1 for program components other than program sections. PROGRAM SECTION CONFIGURATION % TITLE ; Program number O0001 ; N1 … ; Sequence number (COMMENT) Program section Progra
  • Page 141B–64134EN/01 PROGRAMMING 12. PROGRAM CONFIGURATION D Sequence number and A program consists of several commands. One command unit is called a block block. One block is separated from another with an EOB of end of block code. Table 12.2(a) EOB code Name ISO EIA Notation in this code code manual End o
  • Page 14212. PROGRAM CONFIGURATION PROGRAMMING B–64134EN/01 D Block configuration A block consists of one or more words. A word consists of an address (word and address) followed by a number some digits long. (The plus sign (+) or minus sign (–) may be prefixed to a number.) Word = Address + number (Example
  • Page 143B–64134EN/01 PROGRAMMING 12. PROGRAM CONFIGURATION D Major addresses and Major addresses and the ranges of values specified for the addresses are ranges of command shown below. Note that these figures represent limits on the CNC side, values which are totally different from limits on the machine too
  • Page 14412. PROGRAM CONFIGURATION PROGRAMMING B–64134EN/01 D Optional block skip When a slash followed by a number (/n (n=1 to 9)) is specified at the head of a block, and optional block skip switch n on the machine operator panel is set to on, the information contained in the block for which /n correspondi
  • Page 145B–64134EN/01 PROGRAMMING 12. PROGRAM CONFIGURATION D Program end The end of a program is indicated by punching one of the following codes at the end of the program: Table 12.2(d) Code of a program end Code Meaning usage M02 For main program M30 M99 For subprogram If one of the program end codes is e
  • Page 14612. PROGRAM CONFIGURATION PROGRAMMING B–64134EN/01 12.3 If a program contains a fixed sequence or frequently repeated pattern, such a sequence or pattern can be stored as a subprogram in memory to simplify SUBPROGRAM the program. (M98, M99) A subprogram can be called from the main program. A called
  • Page 147B–64134EN/01 PROGRAMMING 12. PROGRAM CONFIGURATION NOTE 1 The M98 and M99 signals are not output to the machine tool. 2 If the subprogram number specified by address P cannot be found, an alarm (No. 078) is output. Examples l M98 P51002 ; This command specifies “Call the subprogram (number 1002) fiv
  • Page 14812. PROGRAM CONFIGURATION PROGRAMMING B–64134EN/01 D Using M99 in the main If M99 is executed in a main program, control returns to the start of the program main program. For example, M99 can be executed by placing /M99 ; at an appropriate location of the main program and setting the optional block
  • Page 14913. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING 13 FUNCTIONS TO SIMPLIFY PROGRAMMING General This chapter explains the following items: 13.1 CANNED CYCLE (G90, G92, G94) 13.2 MULTIPLE REPETITIVE CYCLE (G70 – G76) 13.3 CANNED CYCLE FOR DRILLING (G80 – G89) 13.4 CHAMFERING AND CORNER R
  • Page 15013. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 13.1 There are three canned cycles : the outer diameter/internal diameter cutting canned cycle (G90), the thread cutting canned cycle (G92), and the CANNED CYCLE end face turning canned cycle (G94). (G90, G92, G94) 13.1.1 Outer Diameter
  • Page 15113. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING D Taper cutting cycle G90X(U)__ Z(W)__ R__ F__ ; R…Rapid traverse F…Specified by F code X axis 4(R) U/2 3(F) 1(R) 2(F) R X/2 W Z Z axis Fig. 13.1.1(b) Taper cutting cycle D Signs of numbers In incremental programming, the relationship be
  • Page 15213. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 13.1.2 Thread Cutting Cycle (G92) G92X(U)__ Z(W)__ F__ ; Lead (L) is specified. X axis Z W 4(R) 3(R) 1(R) 2(F) X/2 Z axis R…… Rapid traverse F…… Specified by F code L (The chamfered angle in the left figure is 45 degrees or less because
  • Page 15313. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING WARNING Notes on this thread cutting are the same as in thread cutting in G32. However, a stop by feed hold is as follows ; Stop after completion of path 3 of thread cutting cycle. CAUTION The tool retreats while chamfering and returns t
  • Page 15413. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 D Taper thread cutting cycle G92X(U)__ Z(W)__ R__ F__ ; Lead (L) is specified. X axis Z W 4(R) (R)…Rapid traverse U/2 (F)…Specified by F 3(R) 1(R) (F)…code 2(F) R X/2 Z axis L (The chamfered angle in the left figure is 45 degrees or less
  • Page 15513. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING 13.1.3 End Face Turning Cycle (G94) D Face cutting cycle G94X(U)__ Z(W)__ F__ ; X axis (R)……Rapid traverse (F)……Specified by F code 1(R) 2(F) 4(R) U/2 3(F) X/2 X/2 0 W Z axis Z Fig. 13.1.3 (a) Face cutting cycle In incremental programmin
  • Page 15613. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 D Taper face cutting cycle X axis 1(R) (R)……Rapid traverse (F)……Specified by F code 2(F) 4(R) U/2 3(F) X/2 R W Z Z axis Fig. 13.1.3 (b) D Signs of numbers In incremental programming, the relationship between the signs of the specified in
  • Page 15713. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING NOTE 1 Since data values of X (U), Z (W) and R during canned cycle are modal, if X (U), Z (W), or R is not newly commanded, the previously specified data is effective. Thus, when the Z axis movement amount does not vary as in the example
  • Page 15813. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 13.1.4 An appropriate canned cycle is selected according to the shape of the How to Use Canned material and the shape of the product. Cycles (G90, G92, G94) D Straight cutting cycle (G90) Shape of material Shape of product D Taper cuttin
  • Page 15913. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING D Face cutting cycle (G94) Shape of material Shape of product D Face taper cutting cycle (G94) Shape of material Shape of product 135
  • Page 16013. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 13.2 Several types of canned cycles are provided to make programming easier. For instance, the data of the finish work shape describes the tool path for MULTIPLE rough machining. And also, a canned cycles for the thread cutting is REPETI
  • Page 16113. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING NOTE 1 While both ∆d and ∆u, are specified by address U, the meanings of them are determined by the presence of addresses P and Q. 2 The cycle machining is performed by G71 command with P and Q specification. F, S, and T functions which
  • Page 16213. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 13.2.2 As shown in the figure below, this cycle is the same as G71 except that Stock Removal in cutting is made by a operation parallel to X axis. Facing (G72) ∆d A’ C A Tool path (F) (R) e (R) 45° (F) Program command ∆u/2 B ∆w G72 W(∆d)
  • Page 16313. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING 13.2.3 This function permits cutting a fixed pattern repeatedly, with a pattern Pattern Repeating being displaced bit by bit. By this cutting cycle, it is possible to efficiently cut work whose rough shape has already been made by a roug
  • Page 16413. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 NOTE 1 While the values ∆i and ∆k, or ∆u and ∆w are specified by address U and W respectively, the meanings of them are determined by the presence of addresses P and Q in G73 block. When P and Q are not specified in a same block, address
  • Page 16513. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING Examples Stock Removal In Facing (G72) X axis 7 Start point 88 110 ÅÅÅ ÅÅÅ φ160 φ120 φ80 φ40 Z axis ÅÅÅ ÅÅÅ ÅÅÅ ÅÅÅ 40 10 10 10 20 20 2 190 (Diameter designation, metric input) N010 G50 X220.0 Z190.0 ; N011 G00 X176.0 Z132.0 ; N012 G72 W
  • Page 16613. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 Pattern Repeating (G73) 16 B X axis 16 110 130 14 2 ÅÅ Z axis ÅÅ 0 φ180 φ160 φ120 φ80 ÅÅ ÅÅ 2 14 ÅÅ ÅÅ 20 220 (Diameter designation, metric input) N010 G50 X260.0 Z220.0 ; N011 G00 X220.0 Z160.0 ; N012 G73 U14.0 W14.0 R3 ; N013 G73 P014
  • Page 16713. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING 13.2.5 The following program generates the cutting path shown in Fig. 13.2.5. End Face Peck Drilling Chip breaking is possible in this cycle as shown below. If X (U) and Pare omitted, operation only in the Z axis results, to be used for
  • Page 16813. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 13.2.6 The following program generates the cutting path shown in Fig. 13.2.6. Outer Diameter / This is equivalent to G74 except that X is replaced by Z. Chip breaking is possible in this cycle, and grooving in X axis and peck drilling in
  • Page 16913. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING 13.2.7 The thread cutting cycle as shown in Fig.13.2.7 (a) is programmed by the Multiple Thread Cutting G76 command. Cycle (G76) E (R) A U/2 (R) (F) B Dd i D k r C X Z W Fig. 13.2.7 (a) Cutting path in multiple thread cutting cycle 145
  • Page 17013. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 Tool tip ÅÅÅÅÅÅÅÅÅ ÅÅÅÅÅÅÅÅÅ B ÅÅÅÅÅÅÅÅÅ ∆d ÅÅÅÅÅÅÅÅÅ a ∆pn ÅÅÅÅÅÅÅÅÅ 1st k 2nd ÅÅÅÅÅÅÅÅÅ 3rd nth ÅÅÅÅÅÅÅÅÅ ÅÅÅÅÅÅÅÅÅ d G76P (m) (r) (a) Q (∆d min) R(d); G76X (u) _ Z(W) _ R(i) P(k) Q(∆d) F(L) ; m ; Repetitive count in finishing (1 to 99
  • Page 17113. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING D Thread cutting cycle When feed hold is applied during threading in the multiple thread cutting retract cycle (G76), the tool quickly retracts in the same way as in chamfering performed at the end of the thread cutting cycle. The tool g
  • Page 17213. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 Examples Multiple repetitive cycle (G76) X axis ÔÔÔ ÅÅÅ ÅÅÅ 0 1.8 ÅÅÅ ÔÔÔ 1.8 3.68 ϕ68 ϕ60.64 Z axis ÅÅ 6 G00 X115.0 Z130.0 G76 P011060 Q100 R200 ; G76 X60640 Z25000 P3680 Q1800 F6.0 ; 25 105 148
  • Page 17313. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING 13.2.8 Notes on Multiple 1. In the blocks where the multiple repetitive cycle are commanded, the Repetitive Cycle addresses P, Q, X, Z, U, W, and R should be specified correctly for each block. (G70 – G76) 2. In the block which is specif
  • Page 17413. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 13.3 The canned cycle for drilling simplifies the program normally by directing the machining operation commanded with a few blocks, using CANNED CYCLE FOR one block including G code. DRILLING (G80–G89) This canned cycle conforms to JIS
  • Page 17513. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING Explanations D Positioning axis and A drilling G code specifies positioning axes and a drilling axis as shown drilling axis below. The C–axis and X– or Z–axis are used as positioning axes. The X– or Z–axis, which is not used as a positio
  • Page 17613. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 D Number of repeats To repeat drilling for equally–spaced holes, specify the number of repeats in K_. K is effective only within the block where it is specified. Specify the first hole position in incremental mode. If it is specified in
  • Page 17713. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING CAUTION D In each canned cycle, R_ (distance between the initial level and point R) is always handled as a radius. Z_ or X_ (distance between point R and the bottom of the hole) is, however, handled either as a diameter or radius, depend
  • Page 17813. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 13.3.1 The peck drilling cycle or high–speed peck drilling cycle is used Front Drilling Cycle depending on the setting in RTR, bit 2 of parameter No. 5101. If depth of cut for each drilling is not specified, the normal drilling cycle is
  • Page 17913. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING D Peck drilling cycle (G83, G87) (parameter No. 5101#2 =1) Format G83 X(U)_ C(H)_ Z(W)_ R_ Q_ P_ F_ K_ M_ ; or G87 Z(W)_ C(H)_ X(U)_ R_ Q_ P_ F_ K_ M_ ; X_ C_ or Z_ C_ : Hole position data Z_ or X_ : The distance from point R to the bott
  • Page 18013. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 NOTE If the depth of cut for each cutting feed (Q) is not commanded, normal drilling is performed. (See the description of the drilling cycle.) D Drilling cycle If depth of cut is not specified for each drilling, the normal drilling cycl
  • Page 18113. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING Examples M51 ; Setting C–axis index mode ON M3 S2000 ; Rotating the drill G00 X50.0 C0.0 ; Positioning the drill along the X– and C–axes G83 Z–40.0 R–5.0 P500 F5.0 M31 ; Drilling hole 1 C90.0 M31 ; Drilling hole 2 C180.0 M31 ; Drilling h
  • Page 18213. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 NOTE Bit 6 (M5T) of parameter No. 5101 specifies whether the spindle stop command (M05) is issued before the direction in which the spindle rotates is specified with M03 or M04. For details, refer to the operator’s manual created by the
  • Page 18313. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING 13.3.3 This cycle is used to bore a hole. Front Boring Cycle (G85) / Side Boring Cycle (G89) Format G85 X(U)_ C(H)_ Z(W)_ R_ P_ F_ K_ M_ ; or G89 Z(W)_ C(H)_ X(U)_ R_ P_ F_ K_ M_ ; X_ C_ or Z_ C_ : Hole position data Z_ or X_ : The dista
  • Page 18413. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 13.3.4 G80 cancels canned cycle. Canned Cycle for Drilling Cancel (G80) Format G80 ; Explanations Canned cycle for drilling is canceled to perform normal operation. Point R and point Z are cleared. Other drilling data is also canceled (c
  • Page 18513. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING 13.3.5 Precautions to be Taken by Operator D Reset and emergency Even when the controller is stopped by resetting or emergency stop in the stop course of drilling cycle, the drilling mode and drilling data are saved ; with this mind, the
  • Page 18613. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 13.4 A chamfer or corner can be inserted between two blocks which intersect at a right angle as follows : CHAMFERING AND CORNER R D Chamfering Z→X Format Tool movement G01 Z(W) _ I (C) ±i ; +x Specifies movement to point b with an absolu
  • Page 18713. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING D Corner R X→Z Format Tool movement G01 X(U) _ R ±r ; Start point a Specifies movement to point b with an absolute or incremental Moves as (For –x movement, command in the figure on the a→d→c right. –r) –r r d –z +z c b c Fig. 13.4(d) Co
  • Page 18813. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 NOTE 1 The following commands cause an alarm. 1) One of I, K, or R is commanded when X and Z axes are specified by G01. (P/S alarm No. 054) 2) Move amount of X or Z is less than chamfering value and corner R value in the block where cham
  • Page 18913. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING 13.5 Angles of straight lines, chamfering value, corner rounding values, and other dimensional values on machining drawings can be programmed by DIRECT DRAWING directly inputting these values. In addition, the chamfering and corner DIMEN
  • Page 19013. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 Commands Movement of tool X X2_ Z2_ , R1_ ; (X4 , Z4) X3_ Z3_ , R2_ ; (X3 , Z3) X4_ Z4_ ; A2 or R2 5 ,A1_, R1_ ; X3_ Z3_, A2_, R2_ ; X4_ Z4_ ; R 1 A1 (X2 , Z2) (X1 , Z1) Z X X2_ Z2_ , C1_ ; X3_ Z3_ , C2_ ; C2 X4_ Z4_ ; or (X4 , Z4) (X3 ,
  • Page 19113. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING Explanations A program for machining along the curve shown in Fig. 13.5 is as follows : +X X (x2) Z (z2) , C (c1) ; a3 X (x3) Z (z3) , R (r2) ; X (x4) Z (z4) ; (x3, z3) +Z (x4, z4) o r2 a2 ,Ar(a1) , C (c1) ; X (x3) Z (z3) , A (a2) , R (r
  • Page 19213. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 NOTE 1 The following G codes are not applicable to the same block as commanded by direct input of drawing dimensions or between blocks of direct input of drawing dimensions which define sequential figures. 1) G codes ( other than G04) in
  • Page 19313. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING Examples X R20 R15 R6 φ 300 φ 100 Z φ 60 10° 1×45° 30 180 22° (Diameter specification, metric input) N001 G50 X0.0 Z0.0 ; N002 G01 X60.0, A90.0, C1.0 F80 ; N003 Z–30.0, A180.0, R6.0 ; N004 X100.0, A90.0 ; N005 ,A170.0, R20.0 ; N006 X300.
  • Page 19413. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 13.6 Front face tapping cycles (G84) and side face tapping cycles (G88) can be performed either in conventional mode or rigid mode. RIGID TAPPING In conventional mode, the spindle is rotated or stopped, in synchronization with the motion
  • Page 19513. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING 13.6.1 Controlling the spindle motor in the same way as a servo motor in rigid Front Face Rigid mode enables high–speed tapping. Tapping Cycle (G84) / Side Face Rigid Tapping Cycle (G88) Format G84 X(U)_ C(H)_ Z(W)_ R_ P_ F_ M_ K_ ; or G
  • Page 19613. FUNCTIONS TO SIMPLIFY PROGRAMMING PROGRAMMING B–64134EN/01 D Thread lead In feed per minute mode, the feedrate divided by the spindle speed is equal to the thread lead. In feed per rotation mode, the feedrate is equal to the thread lead. Limitations D S commands When a value exceeding the maximu
  • Page 19713. FUNCTIONS TO SIMPLIFY B–64134EN/01 PROGRAMMING PROGRAMMING D Units for F Metric input Inch input Remark G98 1 mm/min 0.01inch/min Decimal point allowed G99 0.01mm/rev 0.0001inch/rev Decimal point allowed Examples Tapping axis feedrate: 1000 mm/min Spindle speed: 1000 min–1 Screw lead: 1.0 mm
  • Page 19814. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 14 COMPENSATION FUNCTION This chapter describes the following compensation functions: 14.1 TOOL OFFSET 14.2 OVERVIEW OF TOOL NOSE RADIUS COMPENSATION 14.3 DETAILS OF TOOL NOSE RADIUS COMPENSATION 14.4 TOOL COMPENSATION VALUES, NUMBER OF COMPENSATION
  • Page 199B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION 14.1 Tool offset is used to compensate for the difference when the tool actually used differs from the imagined tool used in programming (usually, TOOL OFFSET standard tool). Standard tool Actual tool Offset amount on X axis Offset amount on Z axis
  • Page 20014. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 14.1.2 There are two methods for specifying a T code as shown in Table 14.1.2(a) T Code for Tool Offset and Table 14.1.2(b). Format D Lower digit of T code Table 14.1.2(a) specifies geometry and wear offset number Kind of Meaning of T code Parameter
  • Page 201B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION 14.1.5 There are two types of offset. One is tool wear offset and the other is tool Offset geometry offset. Explanations D Tool wear offset The tool path is offset by the X and Z wear offset values for the programmed path. The offset distance corres
  • Page 20214. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 Parameter LVC (No.5003#6) can be set so that offset will not be cancelled by pressing the reset key or by reset input. D Only T code When only a T code is specified in a block, the tool is moved by the wear offset value without a move command. The m
  • Page 203B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION D Offset cancel Specifying offset number 0, 00, or 0000 cancels offset. NOTE When the tool figure offset number having the same value as the tool wear offset number is specified (parameter No. 5002#1 (LGN) is 0), a specified T code having offset num
  • Page 20414. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 14.1.6 This section describes the following operations when tool position offset G53, G28, and G30 is applied: G53, G28, and G30 commands, manual reference position return, and the canceling of tool position offset with a T00 command. Commands When
  • Page 205B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION D Manual reference Executing manual reference position return when tool offset is applied position return when tool does not cancel the tool position offset vector. The absolute position offset is applied display is as follows, however, according to
  • Page 20614. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 D Canceling tool position Whether specifying T00 alone, while tool position offset is applied, offset with T00 cancels the offset depends on the settings of the following parameters: LGN = 0 LGN (No.5002#1) LGT (No.5002#4) LGC (No.5002#5) The geomet
  • Page 207B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION 14.2 It is difficult to produce the compensation necessary to form accurate parts when using only the tool offset function due to tool nose roundness in OVERVIEW OF TOOL taper cutting or circular cutting. The tool nose radius compensation NOSE RADIU
  • Page 20814. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 CAUTION In a machine with reference positions, a standard position like the turret center can be placed over the start position. The distance from this standard position to the nose radius center or the imaginary tool nose is set as the tool offset
  • Page 209B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION 14.2.2 The direction of the imaginary tool nose viewed from the tool nose center Direction of Imaginary is determined by the direction of the tool during cutting, so it must be set in advance as well as offset values. Tool Nose The direction of the
  • Page 21014. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 Imaginary tool nose numbers 0 and 9 are used when the tool nose center coincides with the start position. Set imaginary tool nose number to address OFT for each offset number. Bit 7 (WNP) of parameter No. 5002 is used to determine whether the tool g
  • Page 211B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION D Tool nose radius In this case, the tool nose radius compensation value is the sum of the compensation geometry or the wear offset value. OFR=OFGR+OFWR D Imaginary tool nose The imaginary tool nose direction may be set for either the geometry direc
  • Page 21214. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 14.2.4 In tool nose radius compensation, the position of the workpiece with Workpiece Position respect to the tool must be specified. and Move Command G code Workpiece position Tool path G40 (Cancel) Moving along the programmed path G41 Right side M
  • Page 213B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION The workpiece position can be changed by setting the coordinate system as shown below. Z axis G41 (the workpiece is on the left side) X axis Workpiece G42 (the workpiece is Note on the right side) If the tool nose radius compensation value is negati
  • Page 21414. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 D Tool movement when the The workpiece position against the toll changes at the corner of the workpiece position programmed path as shown in the following figure. changes A C Workpiece G41 position G42 Workpiece B position A B C G41 G42 Although the
  • Page 215B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION D Offset cancel The block in which the mode changes to G40 from G41 or G42 is called the offset cancel block. G41 _ ; G40 _ ; (Offset cancel block) The tool nose center moves to a position vertical to the programmed path in the block before the canc
  • Page 21614. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 The workpiece position specified by addresses I and K is the same as that in the preceding block. If I and/or K is specified with G40 in the cancel mode, the I and/or K is ignored. G40 X_ Z_ I_ K_ ; Tool nose radius compensation G40 G02 X_ Z_ I_ K_
  • Page 217B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION 14.2.5 Notes on Tool Nose Radius Compensation Explanations D Tool movement when 1.M05 ; M code output two or more blocks 2.S210 ; S code output without a move 3.G04 X1000 ; Dwell command should not be 4.G01 U0 ; Feed distance of zero programmed 5.G9
  • Page 21814. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 2. Direction of the offset The offset direction is indicated in the figure below regardless of the G41/G42 mode. G90 G94 D Tool nose radius When one of following cycles is specified, the cycle deviates by a tool compensation with G71 nose radius com
  • Page 219B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION D Tool nose radius In this case, tool nose radius compensation is not performed. compensation when the block is specified from the MDI 195
  • Page 22014. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 14.3 This section provides a detailed explanation of the movement of the tool for tool nose radius compensation outlined in Section 14.2. DETAILS OF TOOL This section consists of the following subsections: NOSE RADIUS COMPENSATION 14.3.1 General 14.
  • Page 221B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION D Start–up When a block which satisfies all the following conditions is executed in cancel mode, the system enters the offset mode. Control during this operation is called start–up. D G41 or G42 is contained in the block, or has been specified to se
  • Page 22214. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 14.3.2 When the offset cancel mode is changed to offset mode, the tool moves Tool Movement in as illustrated below (start–up): Start–up Explanations D Tool movement around an inner side of a corner Linear→Linear (180°xα) Workpiece α Programmed path
  • Page 223B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION D Tool movement around the outside of an acute Linear→Linear Start position angle (α<90°) L S G42 Workpiece r α L Programmed path r L Tool nose radius center path L L Linear→Circular Start position L S G42 r α L r L Work- L C piece Tool nose radius
  • Page 22414. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 14.3.3 In the offset mode, the tool moves as illustrated below: Tool Movement in Offset Mode Explanations D Tool movement around the inside of a corner Linear→Linear (180°xα) α Workpiece Programmed path Tool nose radius center path S L Intersection
  • Page 225B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION D Tool movement around the inside (α<1°) with an Intersection abnormally long vector, linear → linear r Tool nose radius center path Programmed path r r S Intersection Also in case of arc to straight line, straight line to arc and arc to arc, the re
  • Page 22614. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 D Tool movement around the outside corner at an Linear→Linear obtuse angle (90°xα<180°) α Workpiece L Programmed path Tool nose radius center path S Intersection L Linear→Circular α L r Work- piece S L C Intersection Tool nose radius Programmed path
  • Page 227B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION D Tool movement around the outside corner at an acute angle Linear→Linear (α<90°) L Workpiece r α L Programmed path S r L Tool nose radius center path L L Linear→Circular L r α L S r Work- L piece L C Tool nose radius Programmed path center path Cir
  • Page 22814. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 D When it is exceptional S End position for the arc If the end of a line leading to an arc is programmed as the end of the arc is not on the arc by mistake as illustrated below, the system assumes that tool nose radius compensation has been executed
  • Page 229B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION S There is no inner If the tool nose radius compensation value is sufficiently small, the two intersection circular Tool nose radius center paths made after compensation intersect at a position (P). Intersection P may not occur if an excessively lar
  • Page 23014. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 D Change in the offset The offset direction is decided by G codes (G41 and G42) for tool nose direction in the offset radius and the sign of tool nose radius compensation value as follows. mode Sign of offset value + – G code G41 Left side offset Ri
  • Page 231B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION S Tool nose radius center path with an intersection Linear→Linear S Workpiece G42 L r r Programmed path L G41 Tool nose radius center path Workpiece Linear→Circular C Workpiece r G41 G42 Programmed path r Workpiece Tool nose radius center path L S C
  • Page 23214. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 S Tool nose radius center When changing the offset direction in block A to block B using G41 and path without an G42, if intersection with the offset path is not required, the vector normal intersection to block B is created at the start point of bl
  • Page 233B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION D Temporary tool nose If the following command is specified in the offset mode, the offset mode radius compensation is temporarily canceled then automatically restored. The offset mode can cancel be canceled and started as described in Subsections I
  • Page 23414. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 D Command cancelling the During offset mode, if G50 is commanded,the offset vector is temporarily offset vector temporality cancelled and thereafter offset mode is automatically restored. In this case, without movement of offset cancel, the tool mov
  • Page 235B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION D A block without tool The following blocks have no tool movement. In these blocks, the tool movement will not move even if tool nose radius compensation is effected. 1. M05 ; M code output 2. S21 ; S code output 3. G04 X10.0 ; Dwell Commands 1 4. G
  • Page 23614. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 D Corner movement When two or more vectors are produced at the end of a block, the tool moves linearly from one vector to another. This movement is called the corner movement. If these vectors almost coincide with each other, the corner movement isn
  • Page 237B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION 14.3.4 Tool Movement in Offset Mode Cancel Explanations D Tool movement around an inside corner Linear→Linear (180°xα) Workpiece α Programmed path r G40 L path Tool nose radius center S L Circular→Linear α r G40 Work- piece S C L Programmed path Too
  • Page 23814. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 D Tool movement around an outside corner at an Linear→Linear acute angle (α<90°) L G40 Workpiece α r L Programmed path S Tool nose radius center path r L L L S Circular→Linear L r α L r L Work- piece S L C Tool nose radius center path Programmed pat
  • Page 239B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION D Block containing G40 and I_K_ S The previous block If a G41 or G42 block precedes a block in which G40 and I_, K_ are contains G41 or G42 specified, the system assumes that the path is programmed as a path from the end position determined by the f
  • Page 24014. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 14.3.5 Tool overcutting is called interference. The interference check function Interference Check checks for tool overcutting in advance. However, all interference cannot be checked by this function. The interference check is performed even if over
  • Page 241B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION (2) In addition to the condition (1), the angle between the start point and end point on the Tool nose radius center path is quite different from that between the start point and end point on the programmed path in circular machining(more than 180 d
  • Page 24214. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 D Correction of (1) Removal of the vector causing the interference interference in advance When tool nose radius compensation is performed for blocks A, B and C and vectors V1, V2, V3 and V4 between blocks A and B, and V5, V6, V7 and V8 between B an
  • Page 243B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION (Example 2) The tool moves linearly from V1, V2, V7, to V8 V2 S V7 V1 V8 Tool nose radius C S center path V6 V3 C r r A V5 V4 C Programmed path R V4, V5 : Interference V3, V6 : Interference O1 O2 V2, V7 : No Interference (2) If the interference occu
  • Page 24414. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 D When interference is (1) Depression which is smaller than the tool nose radius assumed although actual compensation value interference does not occur Programmed path Tool nose radius center path Stopped A C B There is no actual interference, but s
  • Page 245B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION 14.3.6 Overcutting by Tool Nose Radius Compensation Explanations D Machining an inside When the radius of a corner is smaller than the cutter radius, because the corner at a radius inner offsetting of the cutter will result in overcuttings, an alarm
  • Page 24614. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 D Machining a step smaller When machining of the step is commanded by circular machining in the than the tool nose radius case of a program containing a step smaller than the tool nose radius, the path of the center of tool with the ordinary offset
  • Page 247B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION D When machining area The following example shows a machining area which cannot be cut remains or an alarm is sufficiently. generated ÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇ r 22.5_ ÇÇÇÇÇÇ ÇÇÇÇÇÇÇ ȏ2 ÇÇÇÇÇÇ ÇÇÇÇÇÇÇ ÇÇÇÇÇÇ Tool nose radius Machining
  • Page 24814. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 In outer chamfering with an offset, a limit is imposed on the programmed path. The path during chamfering coincides with the intersection points P1 or P2 without chamfering, therefore, outer chamfering is limited. In the figure above, the end point
  • Page 249B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION 14.3.9 General Precautions for Offset Operations D Changing the offset In general, the offset value is changed in cancel mode, or when changing value tools. If the offset value is changed in offset mode, the vector at the end point of the block is c
  • Page 25014. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 14.3.10 G53, G28, and G30 D When a G53 command is executed in tool–tip radius compensation Commands in Tool–tip mode, the tool–tip radius compensation vector is automatically canceled before positioning, that vector being automatically restored Radi
  • Page 251B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION S Incremental G53 - When bit 2 (CCN) of parameter No. 5003 is set to 0 command in offset mode Start–up r r s G00 (G41 G00) s G00 G53 O×××× ; G41 G00_ ; : G53 U_ W_ ; : - When bit 2 (CCN) of parameter No. 5003 is set to 1 [FS15 type] r s G00 (G41 G00
  • Page 25214. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 WARNING 1 When a G53 command is executed in tool–tip radius compensation mode when all–axis machine lock is applied, positioning is not performed for those axes to which machine lock is applied and the offset vector is not canceled. When bit 2 (CCN)
  • Page 253B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION WARNING 2 When a compensation axis is specified in a G53 command in tool–tip radius compensation mode, the vectors for other compensation axes are also canceled. This also applies when bit 2 (CCN) of parameter No. 5003 is set to 1. (The FS15 cancels
  • Page 25414. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 NOTE 1 When an axis not included in the tool–tip radius compensation plane is specified in a G53 command, a vector perpendicular to the direction in which the tool moves is created at the end of the preceding block and the tool does not move. Offset
  • Page 255B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION S G28 or G30 command in - When bit 2 (CCN) of parameter No. 5003 is set to 0 offset mode (with movement to both an Intermediate position O×××× ; intermediate position G91 G41_ ; s G28/30 s s G01 and reference position : performed) G28 X40. Z0 ; G00
  • Page 25614. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 S G28 or G30 command in - When bit 2 (CCN) of parameter No. 5003 is set to 0 offset mode (with movement to a Start–up reference position not performed) r r (G41 G01) s s G01 O×××× ; G91 G41_ ; G00 : G28/30 G28 X40. Z–40. ; : s Reference position or
  • Page 257B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION WARNING 1 When a G28 or G30 command is executed when all–axis machine lock is applied, a vector perpendicular to the direction in which the tool moves is created at the intermediate position. In this case, the tool does not move to the reference pos
  • Page 25814. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 NOTE 1 When an axis not included in the tool–tip radius compensation plane is specified in a G28 or G30 command, a vector perpendicular to the direction in which the tool moves is created at the end of the preceding block and the tool does not move.
  • Page 259B–64134EN/01 PROGRAMMING 14. COMPENSATION FUNCTION 14.4 Tool compensation values include tool geometry compensation values and tool wear compensation (Fig. 14.4). TOOL COMPENSATION Point on the program VALUES, NUMBER OF COMPENSATION Imaginary tool VALUES, AND X axis geometry ENTERING VALUES offset v
  • Page 26014. COMPENSATION FUNCTION PROGRAMMING B–64134EN/01 14.4.2 Offset values can be input by a program using the following command : Changing of Tool Offset Value (Programmable Data Input) (G10) Format G10 P_ X_ Z_ R_ Q_ ; or G10 P_ U_ W_ C_ Q_ ; P : Offset number 0 : Command of work coordinate system sh
  • Page 261B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO 15 CUSTOM MACRO Although subprograms are useful for repeating the same operation, the custom macro function also allows use of variables, arithmetic and logic operations, and conditional branches for easy development of general programs such as pocketing and
  • Page 26215. CUSTOM MACRO PROGRAMMING B–64134EN/01 15.1 An ordinary machining program specifies a G code and the travel distance directly with a numeric value; examples are G100 and X100.0. VARIABLES With a custom macro, numeric values can be specified directly or using a variable number. When a variable num
  • Page 263B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO D Omission of the decimal When a variable value is defined in a program, the decimal point can be point omitted. Example: When #1=123; is defined, the actual value of variable #1 is 123.000. D Referencing variables To reference the value of a variable in a p
  • Page 26415. CUSTOM MACRO PROGRAMMING B–64134EN/01 (b)Operation < vacant > is the same as 0 except when replaced by < vacant> When #1 = < vacant > When #1 = 0 #2 = #1 #2 = #1 # # #2 = < vacant > #2 = 0 #2 = #1*5 #2 = #1*5 # # #2 = 0 #2 = 0 #2 = #1+#1 #2 = #1 + #1 # # #2 = 0 #2 = 0 (c) Conditional expressions
  • Page 265B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO D Displaying variable values VARIABLE O1234 N12345 NO. DATA NO. DATA 100 123.456 108 101 0.000 109 102 110 103 ******** 111 104 112 105 113 106 114 107 115 ACTUAL POSITION (RELATIVE) V 0.000 W 0.000 MEM **** *** *** 18:42:15 [ MACRO ] [ MENU ] [ OPR ] [ ] [
  • Page 26615. CUSTOM MACRO PROGRAMMING B–64134EN/01 15.2 System variables can be used to read and write internal NC data such as tool compensation values and current position data. Note, however, that SYSTEM VARIABLES some system variables can only be read. System variables are essential for automation and ge
  • Page 267B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO D Tool compensation values Table 15.2 (b) System variables for tool compensation memory C X axis Z axis Tool nose radius com- Imaginary Compensation compensation value compensation value pensation value tool nose number Wear Geometry Wear Geometry Wear Geome
  • Page 26815. CUSTOM MACRO PROGRAMMING B–64134EN/01 D Time information Time information can be read and written. Table 15.2 (e) System variables for time information Variable Function number #3001 This variable functions as a timer that counts in 1–millisecond in- crements at all times. When the power is turn
  • Page 269B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO Table 15.2 (g) System variable (#3004) for automatic operation control #3004 Feed hold Feedrate Override Exact stop 0 Enabled Enabled Enabled 1 Disabled Enabled Enabled 2 Enabled Disabled Enabled 3 Disabled Disabled Enabled 4 Enabled Enabled Disabled 5 Disab
  • Page 27015. CUSTOM MACRO PROGRAMMING B–64134EN/01 D Stop with a message Execution of the program can be stopped, and then a message can be displayed. Variable number Function #3006 When “#3006=1 (MESSAGE);” is commanded in the mac- ro, the program executes blocks up to the immediately pre- vious one and the
  • Page 271B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO D Modal information Modal information specified in blocks up to the immediately preceding block can be read. Table 15.2 (i) System variables for modal information Variable number Function #4001 G00, G01, G02, G03, G33 (Group 01) #4002 G96, G97 (Group 02) #40
  • Page 27215. CUSTOM MACRO PROGRAMMING B–64134EN/01 D The first digit (from 1 to 3) represents an axis number. D The tool offset value currently used for execution rather than the immediately preceding tool offset value is held in variables #5081 to 5088. D The tool position where the skip signal is turned on
  • Page 273B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO 15.3 The operations listed in Table 15.3(a) can be performed on variables. The expression to the right of the operator can contain constants and/or ARITHMETIC AND variables combined by a function or operator. Variables #j and #K in an LOGIC OPERATION express
  • Page 27415. CUSTOM MACRO PROGRAMMING B–64134EN/01 D ARCCOS #i = ACOS[#j]; S The solution ranges from 180° to 0°. S When #j is beyond the range of –1 to 1, P/S alarm No. 111 is issued. S A constant can be used instead of the #j variable. D ARCTAN S Specify the lengths of two sides, separated by a slash (/).
  • Page 275B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO D Rounding up and down With CNC, when the absolute value of the integer produced by an to an integer operation on a number is greater than the absolute value of the original number, such an operation is referred to as rounding up to an integer. Conversely, w
  • Page 27615. CUSTOM MACRO PROGRAMMING B–64134EN/01 D Operation error Errors may occur when operations are performed. Table 15.3 (b) Errors involved in operations Operation Average Maximum Type of error error error a = b*c 1.55×10–10 4.66×10–10 Relative error(*1) a =b/c 4.66×10–10 1.88×10–9 ε 1.24×10–9 3.73×1
  • Page 277B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO S Also be aware of errors that can result from conditional expressions using EQ, NE, GE, GT, LE, and LT. Example: IF[#1 EQ #2] is effected by errors in both #1 and #2, possibly resulting in an incorrect decision. Therefore, instead find the difference betwee
  • Page 27815. CUSTOM MACRO PROGRAMMING B–64134EN/01 15.4 The following blocks are referred to as macro statements: MACRO S Blocks containing an arithmetic or logic operation (=) STATEMENTS AND S Blocks containing a control statement (such as GOTO, DO, END) NC STATEMENTS S Blocks containing a macro call comman
  • Page 279B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO 15.5 In a program, the flow of control can be changed using the GOTO statement and IF statement. Three types of branch and repetition BRANCH AND operations are used: REPETITION Branch and repetition GOTO statement (unconditional branch) IF statement (conditi
  • Page 28015. CUSTOM MACRO PROGRAMMING B–64134EN/01 15.5.2 Specify a conditional expression after IF. IF [] Conditional Branch GOTO n If the specified conditional expression is satisfied, a branch to sequence number n occurs. If the specified condition is not satisfied, the (IF Stateme
  • Page 281B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO 15.5.3 Specify a conditional expression after WHILE. While the specified Repetition condition is satisfied, the program from DO to END is executed. If the specified condition is not satisfied, program execution proceeds to the (WHILE Statement) block after E
  • Page 28215. CUSTOM MACRO PROGRAMMING B–64134EN/01 D Nesting The identification numbers (1 to 3) in a DO–END loop can be used as many times as desired. Note, however, when a program includes crossing repetition loops (overlapped DO ranges), P/S alarm No. 124 occurs. 1. The identification numbers 3. DO loops
  • Page 283B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO Sample program The sample program below finds the total of numbers 1 to 10. O0001; #1=0; #2=1; WHILE[#2 LE 10]DO 1; #1=#1+#2; #2=#2+1; END 1; M30; 259
  • Page 28415. CUSTOM MACRO PROGRAMMING B–64134EN/01 15.6 A macro program can be called using the following methods: MACRO CALL Macro call Simple call ((G65) modal call (G66, G67) Macro call with G code Macro call with M code Subprogram call with M code Subprogram call with T code Restrictions D Differences be
  • Page 285B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO 15.6.1 When G65 is specified, the custom macro specified at address P is called. Simple Call (G65) Data (argument) can be passed to the custom macro program. G65 P_ L_ ; P_ : Number of the program to call L_ : Repetition count (1 by
  • Page 28615. CUSTOM MACRO PROGRAMMING B–64134EN/01 Argument specification II Argument specification II uses A, B, and C once each and uses I, J, and K up to ten times. Argument specification II is used to pass values such as three–dimensional coordinates as arguments. Address Variable Address Variable Addres
  • Page 287B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO D Local variable levels D Local variables from level 0 to 4 are provided for nesting. D The level of the main program is 0. D Each time a macro is called (with G65 or G66), the local variable level is incremented by one. The values of the local variables at
  • Page 28815. CUSTOM MACRO PROGRAMMING B–64134EN/01 D Calling format Zz G65 P9100 Kk Ff ; Ww Z: Hole depth (absolute specification) U: Hole depth (incremental specification) K: Cutting amount per cycle F: Cutting feedrate D Program calling a macro O0002; program G50 X100.0 Z200.0 ; G00 X0 Z102.0 S1000 M03 ; G
  • Page 289B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO 15.6.2 Once G66 is issued to specify a modal call a macro is called after a block Modal Call (G66) specifying movement along axes is executed. This continues until G67 is issued to cancel a modal call. G66 P p L ȏ ; P : Number of the
  • Page 29015. CUSTOM MACRO PROGRAMMING B–64134EN/01 Sample program This program makes a groove at a specified position. U D Calling format G66 P9110 Uu Ff ; U: Groove depth (incremental specification) F : Cutting feed of grooving D Program that calls a O0003 ; macro program G50 X100.0 Z200.0 ; S1000 M03 ; G66
  • Page 291B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO 15.6.3 By setting a G code number used to call a macro program in a parameter, Macro Call Using the macro program can be called in the same way as for a simple call (G65). G Code O0001 ; O9010 ; : : G81 X10.0 Z–10.0 ; : : : M30 ; N9 M99 ; Parameter No.6050 =
  • Page 29215. CUSTOM MACRO PROGRAMMING B–64134EN/01 15.6.4 By setting an M code number used to call a macro program in a parameter, Macro Call Using the macro program can be called in the same way as with a simple call (G65). an M Code O0001 ; O9020 ; : : M50 A1.0 B2.0 ; : : : M30 ; M99 ; Parameter 6080 = 50
  • Page 293B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO 15.6.5 By setting an M code number used to call a subprogram (macro program) Subprogram Call in a parameter, the macro program can be called in the same way as with a subprogram call (M98). Using an M Code O0001 ; O9001 ; : : M03 ; : : : M30 ; M99 ; Paramete
  • Page 29415. CUSTOM MACRO PROGRAMMING B–64134EN/01 15.6.6 By enabling subprograms (macro program) to be called with a T code in Subprogram Calls a parameter, a macro program can be called each time the T code is specified in the machining program. Using a T Code O0001 ; O9000 ; : : T0203 ; : : : M30 ; M99 ;
  • Page 295B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO 15.6.7 By using the subprogram call function that uses M codes, the cumulative Sample Program usage time of each tool is measured. Conditions D The cumulative usage time of each of tool numbers 1 to 5 is measured. The time is not measured for tools whose num
  • Page 29615. CUSTOM MACRO PROGRAMMING B–64134EN/01 Macro program O9001(M03); . . . . . . . . . . . . . . . . . . . . . . . . . . Macro to start counting (program called) M01; IF[FIX[#4120/100] EQ 0]GOTO 9; . . . . . . . . . . . . . No tool specified IF[FIX[#4120/100] GT 5]GOTO 9; . . . . . Out–of–range tool
  • Page 297B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO 15.7 For smooth machining, the CNC prereads the CNC statement to be performed next. This operation is referred to as buffering. In tool nose PROCESSING radius compensation mode (G41, G42), the NC prereads NC statements MACRO two or three blocks ahead to find
  • Page 29815. CUSTOM MACRO PROGRAMMING B–64134EN/01 D Buffering the next block in tool nose radius compensation mode > N1 G01 G41 G91 Z100.0 F100 T0101 ; (G41, G42) N2 #1=100 ; > : Block being executed N3 X100.0 ; V : Blocks read into the buffer N4 #2=200 ; N5 Z50.0 ; : N1 N3 NC statement execution N2 N4 Macr
  • Page 299B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO 15.8 Custom macro programs are similar to subprograms. They can be registered and edited in the same way as subprograms. The storage REGISTERING capacity is determined by the total length of tape used to store both custom CUSTOM MACRO macros and subprograms.
  • Page 30015. CUSTOM MACRO PROGRAMMING B–64134EN/01 15.9 LIMITATIONS D MDI operation The macro call command can be specified in MDI mode too. During automatic operation, however, it is impossible to switch to the MDI mode for a macro program call. D Sequence number A custom macro program cannot be searched fo
  • Page 301B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO 15.10 In addition to the standard custom macro commands, the following macro commands are available. They are referred to as external output EXTERNAL OUTPUT commands. COMMANDS – BPRNT – DPRNT – POPEN – PCLOS These commands are provided to output variable val
  • Page 30215. CUSTOM MACRO PROGRAMMING B–64134EN/01 Example ) BPRINT [ C** X#100 [3] Z#101 [3] M#10 [0] ] Variable value #100=0.40596 #101=–1638.4 #10=12.34 LF 12 (0000000C) M –1638400(FFE70000) Z 406(00000196) X Space C D Data output command DPRNT DPRNT [ a #b [cd] …] Number of significant decimal places Num
  • Page 303B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO Example ) DPRNT [ X#2 [53] Z#5 [53] T#30 [20] ] Variable value #2=128.47398 #5=–91.2 #30=123.456 (1) Parameter PRT(No.6001#1)=0 sp LF T sp 23 Z – sp sp sp 91.200 X sp sp sp 128.474 (2) Parameter PRT(No.6001#1)=1 LF T23 Z–91.200 X128.474 D Close command PCLOS
  • Page 30415. CUSTOM MACRO PROGRAMMING B–64134EN/01 NOTE 1 It is not necessary to always specify the open command (POPEN), data output command (BPRNT, DPRNT), and close command (PCLOS) together. Once an open command is specified at the beginning of a program, it does not need to be specified again except afte
  • Page 305B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO 15.11 When a program is being executed, another program can be called by inputting an interrupt signal (UINT) from the machine. This function is INTERRUPTION TYPE referred to as an interruption type custom macro function. Program an CUSTOM MACRO interrupt co
  • Page 30615. CUSTOM MACRO PROGRAMMING B–64134EN/01 CAUTION When the interrupt signal (UINT, marked by * in Fig. 15.11) is input after M97 is specified, it is ignored. And the interrupt signal must not be input during execution of the interrupt program. 15.11.1 Specification Method Explanations D Interrupt co
  • Page 307B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO 15.11.2 Details of Functions Explanations D Subprogram–type There are two types of custom macro interrupts: Subprogram–type interrupt and macro–type interrupts and macro–type interrupts. The interrupt type used is selected interrupt by MSB (bit 5 of paramete
  • Page 30815. CUSTOM MACRO PROGRAMMING B–64134EN/01 S Type I (i) When the interrupt signal (UINT) is input, any movement or dwell (when an interrupt is being performed is stopped immediately and the interrupt program is performed even in the executed. middle of the block) (ii) If there are NC statements in th
  • Page 309B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO D Conditions for enabling The interrupt signal becomes valid after execution starts of a block that and disabling the custom contains M96 for enabling custom macro interrupts. The signal becomes macro interrupt signal invalid when execution starts of a block
  • Page 31015. CUSTOM MACRO PROGRAMMING B–64134EN/01 D Custom macro interrupt There are two schemes for custom macro interrupt signal (UINT) input: signal (UINT) The status–triggered scheme and edge– triggered scheme. When the status–triggered scheme is used, the signal is valid when it is on. When the edge tr
  • Page 311B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO D Return from a custom To return control from a custom macro interrupt to the interrupted macro interrupt program, specify M99. A sequence number in the interrupted program can also be specified using address P. If this is specified, the program is searched
  • Page 31215. CUSTOM MACRO PROGRAMMING B–64134EN/01 D Custom macro interrupt A custom macro interrupt is different from a normal program call. It is and modal information initiated by an interrupt signal (UINT) during program execution. In general, any modifications of modal information made by the interrupt
  • Page 313B–64134EN/01 PROGRAMMING 15. CUSTOM MACRO D System variables D The coordinates of point A can be read using system variables #5001 (position information and up until the first NC statement is encountered. values) for the interrupt program D The coordinates of point A’ can be read after an NC stateme
  • Page 31416. PROGRAMMABLE PARAMETER ENTRY (G10) PROGRAMMING B–64134EN/01 16 PROGRAMMABLE PARAMETER ENTRY (G10) General The values of parameters can be entered in a program. This function is used for setting pitch error compensation data when attachments are changed or the maximum cutting feedrate or cutting
  • Page 31516. PROGRAMMABLE PARAMETER B–64134EN/01 PROGRAMMING ENTRY (G10) Format Format G10L50; Parameter entry mode setting N_R_; For parameters other than the axis type N_P_R_; For axis type parameters G11; Parameter entry mode cancel Meaning of command N_: Parameter No. (4digits) or compensation position N
  • Page 31616. PROGRAMMABLE PARAMETER ENTRY (G10) PROGRAMMING B–64134EN/01 Examples 1. Set bit 2 (SPB) of bit type parameter No. 3404 G10L50 ; Parameter entry mode N3404 R 00000100 ; SBP setting G11 ; cancel parameter entry mode 2. Change the values for the Z–axis (2nd axis) in axis type parameter No.1322 (the
  • Page 31717. MEMORY OPERATION BY B–64134EN/01 PROGRAMMING Series 10/11 TAPE FORMAT 17 MEMORY OPERATION BY Series 10/11 TAPE FORMAT Programs in the Series 10/11 tape format can be registered in memory for memory operation by setting bit 1 of parameter No. 0001. Registration to memory and memory operation are
  • Page 31817. MEMORY OPERATION BY Series 10/11 TAPE FORMAT PROGRAMMING B–64134EN/01 17.1 Some addresses which cannot be used for the this CNC can be used in the Series 10/11 tape format. The specifiable value range for the FS10/11 tape ADDRESSES AND format is basically the same as that for the this CNC. Secti
  • Page 31917. MEMORY OPERATION BY B–64134EN/01 PROGRAMMING Series 10/11 TAPE FORMAT 17.2 EQUAL–LEAD THREADING Format G32IP_F_Q_; or G32IP_E_Q_; IP :Combination of axis addresses F :Lead along the longitudinal axis E :Lead along the longitudinal axis Q :Sight of the threading start angle Explanations D Address
  • Page 32017. MEMORY OPERATION BY Series 10/11 TAPE FORMAT PROGRAMMING B–64134EN/01 17.3 SUBPROGRAM CALLING Format M98PffffLffff; P:Subprogram number L:Repetition count Explanation D Address Address L cannot be used in this CNC tape format but can be used in the FS10/11 tape format. D Subprogram number The sp
  • Page 32117. MEMORY OPERATION BY B–64134EN/01 PROGRAMMING Series 10/11 TAPE FORMAT 17.4 CANNED CYCLE Format Outer / inner surface turning cycle (straight cutting cycle) G90X_Z_F_; Outer / inner surface turning cycle (taper cutting cycle) G90X_Z_I_F_; I:Length of the taper section along the X–axis (radius) Th
  • Page 32217. MEMORY OPERATION BY Series 10/11 TAPE FORMAT PROGRAMMING B–64134EN/01 17.5 MULTIPLE REPETITIVE CANNED TURNING CYCLE Format Outer / inner surface turning cycle G71P_Q_U_W_I_K_D_F_S_T_; I : Length and direction of cutting allowance for finishing the rough machining cycle along the X–axis (ignored
  • Page 32317. MEMORY OPERATION BY B–64134EN/01 PROGRAMMING Series 10/11 TAPE FORMAT D Addresses and If the following addresses are specified in the FS10/11 tape format, they specifiable value range are ignored. D I and K for the outer/inner surface rough machining cycle (G71) D I and K for the end surface rou
  • Page 32417. MEMORY OPERATION BY Series 10/11 TAPE FORMAT PROGRAMMING B–64134EN/01 17.6 CANNED DRILLING CYCLE FORMATS Format Drilling cycle G81X_C_Z_F_L_ ; or G82X_C_Z_R_F_L_ ; R: Distance from the initial level to the R position P: Dwell time at the bottom of the hole F: Cutting feedrate L : Number of repet
  • Page 32517. MEMORY OPERATION BY B–64134EN/01 PROGRAMMING Series 10/11 TAPE FORMAT D G code Some G codes are valid only for this CNC tape format or FS10/11 tape format. Specifying an invalid G code results in P/S alarm No. 10 being generated. G codes valid only for the Series 10/11 tape format G81, G82, G83.
  • Page 32617. MEMORY OPERATION BY Series 10/11 TAPE FORMAT PROGRAMMING B–64134EN/01 D Specifying the R position The R position is specified as an incremental value for the distance between the initial level to the R position. For the FS10/11 tape format, the parameter and the G code system used determine whet
  • Page 32717. MEMORY OPERATION BY B–64134EN/01 PROGRAMMING Series 10/11 TAPE FORMAT D Dwell with G83 and For Series 0i, G83 or G83.1 does not cause the tool to dwell. For the G83.1 FS10/11 tape format, the tool dwells at the bottom of the hole only if the block contains a P address. D Dwelling with G84 and In
  • Page 32818. AXIS CONTROL FUNCTION PROGRAMMING B–64134EN/01 18 AXIS CONTROL FUNCTION 304
  • Page 329B–64134EN/01 PROGRAMMING 18. AXIS CONTROL FUNCTION 18.1 The roll–over function prevents coordinates for the rotation axis from overflowing. The roll–over function is enabled by setting bit 0 of ROTARY AXIS parameter 1008 to 1. ROLL–OVER Explanations For an incremental command, the tool moves the ang
  • Page 33019. PATTERN DATA INPUT FUNCTION PROGRAMMING B–64134EN/01 19 PATTERN DATA INPUT FUNCTION This function enables users to perform programming simply by extracting numeric data (pattern data) from a drawing and specifying the numerical values from the MDI panel. This eliminates the need for programming
  • Page 33119. PATTERN DATA INPUT B–64134EN/01 PROGRAMMING FUNCTION 19.1 Pressing the OFFSET SETTING key and [MENU] is displayed on the following DISPLAYING THE pattern menu screen. PATTERN MENU MENU : HOLE PATTERN O0000 N00000 1. BOLT HOLE 2. GRID 3. LINE ANGLE 4. TAPPING 5. DRILLING 6. BORING 7. POCKET 8. PE
  • Page 33219. PATTERN DATA INPUT FUNCTION PROGRAMMING B–64134EN/01 D Macro commands Menu title : C1 C2 C3 C4 C5 C6 C7 C8 C9C10 C11 C12 specifying the menu C1,C2, ,C12 : Characters in the menu title (12 characters) title Macro instruction G65 H90 Pp Qq Rr Ii Jj Kk : H90:Specifies the menu title p : Assume a1 a
  • Page 33319. PATTERN DATA INPUT B–64134EN/01 PROGRAMMING FUNCTION D Macro instruction Pattern name: C1 C2 C3 C4 C5 C6 C7 C8 C9C10 describing the pattern C1, C2, ,C10: Characters in the pattern name (10 characters) name Macro instruction G65 H91 Pn Qq Rr Ii Jj Kk ; H91: Specifies the menu title n : Specifies
  • Page 33419. PATTERN DATA INPUT FUNCTION PROGRAMMING B–64134EN/01 Example Custom macros for the menu title and hole pattern names. MENU : HOLE PATTERN O0000 N00000 1. BOLT HOLE 2. GRID 3. LINE ANGLE 4. TAPPING 5. DRILLING 6. BORING 7. POCKET 8. PECK 9. TEST PATRN 10. BACK > _ MDI **** *** *** 16:05:59 [ MACR
  • Page 33519. PATTERN DATA INPUT B–64134EN/01 PROGRAMMING FUNCTION 19.2 When a pattern menu is selected, the necessary pattern data is displayed. PATTERN DATA VAR. : BOLT HOLE O0001 N00000 DISPLAY NO. NAME DATA COMMENT 500 TOOL 0.000 501 STANDARD X 0.000 *BOLT HOLE 502 STANDARD Y 0.000 CIRCLE* 503 RADIUS 0.00
  • Page 33619. PATTERN DATA INPUT FUNCTION PROGRAMMING B–64134EN/01 D Macro instruction Menu title : C1 C2 C3 C4 C5 C6 C7 C8 C9C10C11C12 specifying the pattern C1 ,C2, , C12 : Characters in the menu title (12 characters) … data title Macro instruction (the menu title) G65 H92 Pn Qq Rr Ii Jj Kk ; H92 : Specifie
  • Page 33719. PATTERN DATA INPUT B–64134EN/01 PROGRAMMING FUNCTION NOTE Variable names can be assigned to 32 common variables #500 to #531, which are not cleared when the power is turned off. D Macro instruction to One comment line: C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 describe a comment C1, C2,…, C12 : Cha
  • Page 33819. PATTERN DATA INPUT FUNCTION PROGRAMMING B–64134EN/01 Examples Macro instruction to describe a parameter title , the variable name, and a comment. VAR. : BOLT HOLE O0001 N00000 NO. NAME DATA COMMENT 500 TOOL 0.000 501 STANDARD X 0.000 *BOLT HOLE 502 STANDARD Y 0.000 CIRCLE* 503 RADIUS 0.000 SET P
  • Page 33919. PATTERN DATA INPUT B–64134EN/01 PROGRAMMING FUNCTION 19.3 Table 19.3 (a) Characters and codes to be used for the pattern CHARACTERS AND data input function CODES TO BE USED Cha Cha rac- Code Comment rac- Code Comment FOR THE PATTERN ter ter DATA INPUT A 065 6 054 FUNCTION B 066 7 055 C 067 8 056
  • Page 34019. PATTERN DATA INPUT FUNCTION PROGRAMMING B–64134EN/01 Table 19.3 (b) Numbers of subprograms employed in the pattern data input function Subprogram No. Function O9500 Specifies character strings displayed on the pattern data menu. O9501 Specifies a character string of the pattern data correspondin
  • Page 341III. OPERATIO
  • Page 342
  • Page 343B–64134EN/01 OPERATION 1. GENERAL 1 GENERAL 319
  • Page 3441. GENERAL OPERATION B–64134EN/01 1.1 MANUAL OPERATION Explanations D Manual reference The CNC machine tool has a position used to determine the machine position return position. This position is called the reference position, where the tool is replaced or the coordinate are set. Ordinarily, after t
  • Page 345B–64134EN/01 OPERATION 1. GENERAL D The tool movement by Using machine operator’s panel switches, push buttons, or the manual manual operation handle, the tool can be moved along each axis. Machine operator’s panel Manual pulse generator Tool Workpiece Fig. 1.1 (b) The tool movement by manual operat
  • Page 3461. GENERAL OPERATION B–64134EN/01 1.2 Automatic operation is to operate the machine according to the created program. It includes memory, MDI, and DNC operations. (See Section TOOL MOVEMENT III–4). BY PROGRAMMING – AUTOMATIC Program OPERATION 01000 ; M_S_T ; G92_X_ ; Tool G00... ; G01...... ; . . .
  • Page 347B–64134EN/01 OPERATION 1. GENERAL 1.3 AUTOMATIC OPERATION Explanations D Program selection Select the program used for the workpiece. Ordinarily, one program is prepared for one workpiece. If two or more programs are in memory, select the program to be used, by searching the program number (Section
  • Page 3481. GENERAL OPERATION B–64134EN/01 D Handle interruption (See While automatic operation is being executed, tool movement can overlap Section III–4.6) automatic operation by rotating the manual handle. Grinding wheel (tool) Workpiece Depth of cut by manual feed Depth of cut specified by a program Fig.
  • Page 349B–64134EN/01 OPERATION 1. GENERAL 1.4 Before machining is started, the automatic running check can be executed. It checks whether the created program can operate the machine TESTING A as desired. This check can be accomplished by running the machine PROGRAM actually or viewing the position display c
  • Page 3501. GENERAL OPERATION B–64134EN/01 D Single block When the cycle start push button is pressed, the tool executes one operation then stops. By pressing the cycle start again, the tool executes the next operation then stops. The program is checked in this manner. Cycle start Cycle start Cycle start Cyc
  • Page 351B–64134EN/01 OPERATION 1. GENERAL 1.5 After a created program is once registered in memory, it can be corrected or modified from the MDI panel (See Section III–9). EDITING A PART This operation can be executed using the part program storage/edit PROGRAM function. Program registration Program correct
  • Page 3521. GENERAL OPERATION B–64134EN/01 1.6 The operator can display or change a value stored in CNC internal memory by key operation on the MDI screen (See III–11). DISPLAYING AND SETTING DATA Data setting Data display Screen Keys MDI CNC memory Fig.1.6 (a) Displaying and setting data Explanations D Offs
  • Page 353B–64134EN/01 OPERATION 1. GENERAL Offset value of the tool Offset value of the tool Tool Workpiece Fig.1.6 (c) Offset value D Displaying and setting Apart from parameters, there is data that is set by the operator in operator’s setting data operation. This data causes machine characteristics to chan
  • Page 3541. GENERAL OPERATION B–64134EN/01 D Displaying and setting The CNC functions have versatility in order to take action in parameters characteristics of various machines. For example, CNC can specify the following: ⋅Rapid traverse rate of each axis ⋅Whether increment system is based on metric system o
  • Page 355B–64134EN/01 OPERATION 1. GENERAL 1.7 DISPLAY 1.7.1 The contents of the currently active program are displayed. In addition, the programs scheduled next and the program list are displayed. Program Display (See Section III–11.2.1) Active sequence number Active program number PROGRAM O1100 N00005 N1 G
  • Page 3561. GENERAL OPERATION B–64134EN/01 1.7.2 The current position of the tool is displayed with the coordinate values. The distance from the current position to the target position can also be Current Position displayed. (See Section III–11.1 to 11.1.3) Display X z x Z Workpiece coordinate system ACTUAL
  • Page 357B–64134EN/01 OPERATION 1. GENERAL 1.7.4 Two types of run time and number of parts are displayed on the screen.(See Section III–11.4.8) Parts Count Display, Run Time Display ACTUAL POSITION(ABSOLUTE) O0003 N00003 X 150.000 Z 100.000 PART COUNT 18 RUN TIME 0H16M CYCLE TIME 0H 1M0S MEM STRT *** FIN 20:
  • Page 3581. GENERAL OPERATION B–64134EN/01 1.8 Programs, offset values, parameters, etc. input in CNC memory can be output to paper tape, cassette, or a floppy disk for saving. After once DATA INPUT/OUTPUT output to a medium, the data can be input into CNC memory. Portable tape reader FANUC PPR Memory Paper
  • Page 359B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES 2 OPERATIONAL DEVICES The available operational devices include the setting and display unit attached to the CNC, the machine operator’s panel, and external input/output devices such as a Handy File. 335
  • Page 3602. OPERATIONAL DEVICES OPERATION B–64134EN/01 2.1 The setting and display units are shown in Subsections 2.1.1 to 2.1.4 of Part III. SETTING AND DISPLAY UNITS 7.2″ monochrome LCD/MDI unit (horizontal type) . . . . . . III–2.1.1 7.2″ monochrome LCD/MDI unit (vertical type) . . . . . . . . III–2.1.2 K
  • Page 361B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES 2.1.1 7.2″ Monochrome LCD/MDI Unit (Horizontal Type) 337
  • Page 3622. OPERATIONAL DEVICES OPERATION B–64134EN/01 2.1.2 7.2″ Monochrome LCD/MDI Unit (Vertical Type) 338
  • Page 363B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES 2.1.3 Key Location of MDI (Horizontal Type LCD/MDI Unit) Address/numeric keys Function keys Shift key Cancel (CAN) key Input key Edit keys Help key Reset key Cursor keys Page change keys 339
  • Page 3642. OPERATIONAL DEVICES OPERATION B–64134EN/01 2.1.4 Key Location of MDI (Vertical Type LCD/MDI Unit) Cancel (CAN) key Help key Reset key Edit keys Function keys Shift key Cursor keys Page change keys Address/numeric keys Input key 340
  • Page 365B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES 2.2 EXPLANATION OF THE KEYBOARD Table 2.2 Explanation of the MDI keyboard Number Name Explanation 1 RESET key Press this key to reset the CNC, to cancel an alarm, etc. RESET 2 HELP key Press this key to display how to operate the machine tool, such as MD
  • Page 3662. OPERATIONAL DEVICES OPERATION B–64134EN/01 Table 2.2 Explanation of the MDI keyboard Number Name Explanation 10 Cursor move keys There are four different cursor move keys. : This key is used to move the cursor to the right or in the forward direction. The cursor is moved in short units in the for
  • Page 367B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES 2.3 The function keys are used to select the type of screen (function) to be displayed. When a soft key (section select soft key) is pressed FUNCTION KEYS immediately after a function key, the screen (section) corresponding to the AND SOFT KEYS selected
  • Page 3682. OPERATIONAL DEVICES OPERATION B–64134EN/01 2.3.2 Function keys are provided to select the type of screen to be displayed. Function Keys The following function keys are provided on the MDI panel: Press this key to display the position screen. POS Press this key to display the program screen. PROG
  • Page 369B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES 2.3.3 To display a more detailed screen, press a function key followed by a soft Soft Keys key. Soft keys are also used for actual operations. The following illustrates how soft key displays are changed by pressing each function key. The symbols in the f
  • Page 3702. OPERATIONAL DEVICES OPERATION B–64134EN/01 POSITION SCREEN Soft key transition triggered by the function key POS POS Absolute coordinate display [ABS] [(OPRT)] [PTSPRE] [EXEC] [RUNPRE] [EXEC] [WRK–CD] [ALLEXE] (Axis name, 0) [EXEC] Relative coordinate display [REL] [(OPRT)] (Axis or numeral) [PRE
  • Page 371B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES PROGRAM SCREEN Soft key transition triggered by the function key PROG in the MEM mode 1/2 PROG Program display screen [PRGRM] [(OPRT)] [BG–EDT] SeeWhen the soft key [BG-EDT] is pressed" (O number) [O SRH] (1) (N number) [N SRH] [REWIND] [P TYPE] [Q TYPE
  • Page 3722. OPERATIONAL DEVICES OPERATION B–64134EN/01 2/2 (2) Program display screen [DIR] [(OPRT)] [BG–EDT] SeeWhen the soft key [BG-EDT] is pressed" (O number) [O SRH] Return to the program [FL.SDL] [PRGRM] Return to (1) (Program display) File directory display screen [DIR] [(OPRT)] [SELECT] (File No. )
  • Page 373B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES PROGRAM SCREEN Soft key transition triggered by the function key PROG in the EDIT mode 1/2 PROG Program display [PRGRM] [(OPRT)] [BG–EDT] SeeWhen the soft key [BG-EDT] is pressed" (O number) [O SRH] (Address) [SRH↓] (Address) [SRH↑] [REWIND] [F SRH] [CA
  • Page 3742. OPERATIONAL DEVICES OPERATION B–64134EN/01 2/2 (1) Program directory display [DIR] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed” (O number) [O SRH] Return to the program [READ] [CHAIN] [STOP] [CAN] (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] Graphic Conversational Pro
  • Page 375B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES PROGRAM SCREEN Soft key transition triggered by the function key PROG in the MDI mode PROG Program display [PRGRM] [(OPRT)] [BG–EDT] SeeWhen the soft key [BG-EDT] is pressed" Program input screen [MDI] [(OPRT)] [BG–EDT] SeeWhen the soft key [BG-EDT] is
  • Page 3762. OPERATIONAL DEVICES OPERATION B–64134EN/01 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the HNDL, JOG, or REF mode PROG Program display [PRGRM] [(OPRT)] [BG–EDT] See When the soft key [BG-EDT] is pressed" Current block display screen [CURRNT] [(OPRT)] [BG–EDT] See Wh
  • Page 377B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES PROGRAM SCREEN Soft key transition triggered by the function key PROG (When the soft key [BG-EDT] is pressed in all modes) 1/2 PROG Program display [PRGRM] [(OPRT)] [BG–END] (O number) [O SRH] (Address) [SRH↓] (Address) [SRH↑] [REWIND] [F SRH] [CAN] (N n
  • Page 3782. OPERATIONAL DEVICES OPERATION B–64134EN/01 2/2 (1) Program directory display [DIR] [(OPRT)] [BG–EDT] (O number) [O SRH] Return to the program [READ] [CHAIN] [STOP] [CAN] (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] Graphic Conversational Programming [C.A.P.] [PRGRM] Return to the prog
  • Page 379B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES OFFSET/SETTING SCREEN Soft key transition triggered by the function key OFS/SET 1/2 OFS/SET Tool offset screen [OFFSET] [WEAR] [(OPRT)] (Number) [NO SRH] [GEOM] (Axis name and numeral) [MEASUR] (Axis name) [INP.C.] (Numeral) [+INPUT] (Numeral) [INPUT] [C
  • Page 3802. OPERATIONAL DEVICES OPERATION B–64134EN/01 2/2 (1) Pattern data input screen [MENU] [(OPRT)] (Number) [SELECT] Software operator’s panel screen [OPR] Tool life management setting screen [TOOLLF] [(OPRT)] (Number) [NO SRH] [CLEAR] [CAN] [EXEC] (Numeral) [INPUT] Workpiece shift screen [WK.SHFT] [(O
  • Page 381B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES SYSTEM SCREEN Soft key transition triggered by the function key SYSTEM 1/2 SYSTEM Parameter screen [PARAM] [(OPRT)] (Number) [NO SRH] [ON:1] [OFF:0] (Numeral) [+INPUT] (Numeral) [INPUT] [READ] [CAN] [EXEC] [PUNCH] [ALL] [CAN] [EXEC] [NON–0] [CAN] [EXEC]
  • Page 3822. OPERATIONAL DEVICES OPERATION B–64134EN/01 (1) 2/2 Pitch error compensation screen [PITCH] [(OPRT)] (No.) [NO SRH] [ON:1] [OFF:0] (Numeral) [+INPUT] (Numeral) [INPUT] [READ] [CAN] [EXEC] [PUNCH] [CAN] [EXEC] Servo parameter screen [SV.PRM] [SV.SET] [ON:1] [(OPRT)] [SV.TUN] [OFF:0] (Numeral) [INPU
  • Page 383B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES MESSAGE SCREEN Soft key transition triggered by the function key MESSAGE MESSAGE Alarm display screen [ALARM] Message display screen [MSG] Alarm history screen [HISTRY] [(OPRT)] [CLEAR] HELP SCREEN Soft key transition triggered by the function key HELP H
  • Page 3842. OPERATIONAL DEVICES OPERATION B–64134EN/01 GRAPHIC/CUSTOM SCREEN Soft key transition triggered by the function key CSTM/GR Tool path graphics CSTM/GR Tool path graphics [G.PRM] [(OPRT)] [NORMAL] [GRAPH] [(OPRT)] [ERASE] [ZOOM] [(OPRT)] [ACT] [HI/LO] Custom screen CSTM/GR Custom screen Custom scre
  • Page 385B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES 2.3.4 When an address and a numerical key are pressed, the character Key Input and Input corresponding to that key is input once into the key input buffer. The contents of the key input buffer is displayed at the bottom of the screen. Buffer In order to
  • Page 3862. OPERATIONAL DEVICES OPERATION B–64134EN/01 2.3.5 After a character or number has been input from the MDI panel, a data Warning Messages check is executed when INPUT key or a soft key is pressed. In the case of incorrect input data or the wrong operation a flashing warning message will be displaye
  • Page 387B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES 2.4 Handy File of external input/output device is available. For detail on Handy File, refer to the corresponding manual listed below. EXTERNAL I/O Table 2.4 External I/O device DEVICES Device name Usage Max. Reference storage manual capacity FANUC Handy
  • Page 3882. OPERATIONAL DEVICES OPERATION B–64134EN/01 Parameter Before an external input/output device can be used, parameters must be set as follows. CNC MAIN CPU BOARD Channel 1 Channel 2 JD36A JD36B RS–232–C RS–232–C Reader/ Reader/ puncher puncher I/O CHANNEL=0 I/O CHANNEL=2 or I/O CHANNEL=1 CNC has two
  • Page 389B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES 2.4.1 The Handy File is an easy–to–use, multi function floppy disk FANUC Handy File input/output device designed for FA equipment. By operating the Handy File directly or remotely from a unit connected to the Handy File, programs can be transferred and e
  • Page 3902. OPERATIONAL DEVICES OPERATION B–64134EN/01 2.5 POWER ON/OFF 2.5.1 Turning on the Power Procedure of turning on the power 1 Check that the appearance of the CNC machine tool is normal. (For example, check that front door and rear door are closed.) 2 Turn on the power according to the manual issued
  • Page 391B–64134EN/01 OPERATION 2. OPERATIONAL DEVICES 2.5.2 If a hardware failure or installation error occurs, the system displays one Screen Displayed at of the following three types of screens then stops. Information such as the type of printed circuit board installed in each slot Power–on is indicated.
  • Page 3922. OPERATIONAL DEVICES OPERATION B–64134EN/01 Screen indicating module setting status D711 – 01 SLOT 01 (3046) : END END: Setting completed SLOT 02 (3050) : Blank: Setting not com- pleted Module ID Slot number Display of software configuration D711 – 01 CNC control software Order–made macro/macro OM
  • Page 393B–64134EN/01 OPERATION 3. MANUAL OPERATION 3 MANUAL OPERATION MANUAL OPERATION are six kinds as follows : 3.1 Manual reference position return 3.2 Jog feed 3.3 Incremental feed 3.4 Manual handle feed 3.5 Manual absolute on and off 369
  • Page 3943. MANUAL OPERATION OPERATION B–64134EN/01 3.1 The tool is returned to the reference position as follows : The tool is moved in the direction specified in parameter ZMI (bit 5 of No. MANUAL 1006) for each axis with the reference position return switch on the REFERENCE machine operator’s panel. The t
  • Page 395B–64134EN/01 OPERATION 3. MANUAL OPERATION Explanation D Automatically setting The coordinate system is automatically determined when manual the coordinate system reference position return is performed. When α and γ are set in workpiece zero point offset, the workpiece coordinate system is determine
  • Page 3963. MANUAL OPERATION OPERATION B–64134EN/01 3.2 In the JOG mode, pressing a feed axis and direction selection switch on the machine operator’s panel continuously moves the tool along the JOG FEED selected axis in the selected direction. The manual continuous feedrate is specified in a parameter (No.1
  • Page 397B–64134EN/01 OPERATION 3. MANUAL OPERATION Explanations D Manual per revolution To enable manual per revolution feed, set bit 4 (JRV) of parameter No. feed 1402 to 1. During manual per revolution feed, the tool is jogged at the following feedrate: Feed distance per rotation of the spindle (mm/rev) (
  • Page 3983. MANUAL OPERATION OPERATION B–64134EN/01 3.3 In the incremental (INC) mode, pressing a feed axis and direction selection switch on the machine operator’s panel moves the tool one step INCREMENTAL FEED along the selected axis in the selected direction. The minimum distance the tool is moved is the
  • Page 399B–64134EN/01 OPERATION 3. MANUAL OPERATION 3.4 In the handle mode, the tool can be minutely moved by rotating the manual pulse generator on the machine operator’s panel. Select the axis MANUAL HANDLE along which the tool is to be moved with the handle feed axis selection FEED switches. The minimum d
  • Page 4003. MANUAL OPERATION OPERATION B–64134EN/01 Explanation D Availability of manual Parameter JHD (bit 0 of No. 7100) enables or disables the manual pulse pulse generator in Jog generator in the JOG mode. mode (JHD) When the parameter JHD( bit 0 of No. 7100) is set 1,both manual handle feed and incremen
  • Page 401B–64134EN/01 OPERATION 3. MANUAL OPERATION Restrictions D Number of MPGs Manual pulse generators for up two axes can be set. The two axes can be moved simultaneously. WARNING Rotating the handle quickly with a large magnification such as x100 moves the tool too fast. The feedrate is clamped at the r
  • Page 4023. MANUAL OPERATION OPERATION B–64134EN/01 3.5 Whether the distance the tool is moved by manual operation is added to the coordinates can be selected by turning the manual absolute switch on MANUAL ABSOLUTE or off on the machine operator’s panel. When the switch is turned on, the ON AND OFF distance
  • Page 403B–64134EN/01 OPERATION 3. MANUAL OPERATION Explanation The following describes the relation between manual operation and coordinates when the manual absolute switch is turned on or off, using a program example. G01G90 X100.0Z100.0F010 ; (1) X200.0Z150.0 ; (2) X300.0Z200.0 ; (3) The subsequent figure
  • Page 4043. MANUAL OPERATION OPERATION B–64134EN/01 D When reset after a Coordinates when the feed hold button is pressed while block (2) is being manual operation executed, manual operation (Y–axis +75.0) is performed, the control unit following a feed hold is reset with the RESET button, and block (2) is r
  • Page 405B–64134EN/01 OPERATION 3. MANUAL OPERATION When the switch is ON during tool nose radius compensation Operation of the machine upon return to automatic operation after manual intervention with the switch is ON during execution with an absolute command program in the tool nose radius compensation mod
  • Page 4063. MANUAL OPERATION OPERATION B–64134EN/01 Manual operation during cornering This is an example when manual operation is performed during cornering. VA2’, VB1’, and VB2’ are vectors moved in parallel with VA2, VB1 and VB2 by the amount of manual movement. The new vectors are calculated from VC1 and
  • Page 407B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION 4 AUTOMATIC OPERATION Programmed operation of a CNC machine tool is referred to as automatic operation. This chapter explains the following types of automatic operation: S MEMORY OPERATION Operation by executing a program registered in CNC memory S MDI O
  • Page 4084. AUTOMATIC OPERATION OPERATION B–64134EN/01 4.1 Programs are registered in memory in advance. When one of these programs is selected and the cycle start switch on the machine operator’s MEMORY panel is pressed, automatic operation starts, and the cycle start LED goes OPERATION on. When the feed ho
  • Page 409B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION When a reset is applied during movement, movement decelerates then stops. Explanation Memory operation After memory operation is started, the following are executed: (1) A one–block command is read from the specified program. (2) The block command is dec
  • Page 4104. AUTOMATIC OPERATION OPERATION B–64134EN/01 Calling a subprogram A file (subprogram) in an external input/output device such as a Floppy stored in an external Cassette can be called and executed during memory operation. For input/output device details, see Section III–4.5. 386
  • Page 411B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION 4.2 In the MDI mode, a program consisting of up to 10 lines can be created in the same format as normal programs and executed from the MDI panel. MDI OPERATION MDI operation is used for simple test operations. The following procedure is given as an examp
  • Page 4124. AUTOMATIC OPERATION OPERATION B–64134EN/01 When the program end (M02, M30) or ER(%) is executed, the prepared program will be automatically erased and the operation will end. By command of M99, control returns to the head of the prepared program. PROGRAM ( MDI ) O0001 N00003 O0000 G00 X100.0 Z200
  • Page 413B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION D In MEMORY mode, if memory operation is performed. D In EDIT mode, if any editing is performed. D Background editing is performed. D When O and DELETE keys were pressed. D Upon reset when bit 7 (MCL) of parameter No. 3203 is set to 1 D Restart After the
  • Page 4144. AUTOMATIC OPERATION OPERATION B–64134EN/01 4.3 By activating automatic operation during the DNC operation mode (RMT), it is possible to perform machining (DNC operation) while a DNC OPERATION program is being read in via reader/puncher interface. It is possible to select files (programs) saved in
  • Page 415B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION During DNC operation, the program currently being executed is displayed on the program check screen and program screen. The number of displayed program blocks depends on the program being executed. Any comment enclosed between a control–out mark (() and
  • Page 4164. AUTOMATIC OPERATION OPERATION B–64134EN/01 4.4 This function specifies Sequence No. or Block No. of a block to be restarted when a tool is broken down or when it is desired to restart PROGRAM RESTART machining operation after a day off, and restarts the machining operation from that block. It can
  • Page 417B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION Procedure for Program restart by Specifying a sequence number Procedure 1 [ P TYPE ] 1 Retract the tool and replace it with a new one. When necessary, change the offset. (Go to step 2.) [ Q TYPE ] 1 When power is turned ON or emergency stop is released,
  • Page 4184. AUTOMATIC OPERATION OPERATION B–64134EN/01 5 The sequence number is searched for, and the program restart screen appears on the screen. PROGRAM RESTART O0002 N00100 DESTINATION M1 2 X 57. 096 1 2 Z 56. 943 1 2 1 2 1 2 1 ******** DISTANCE TO GO * * * * * * * ** * * * * * * * 1 X 1. 459 2 Z 7. 320
  • Page 419B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION Procedure for Program Restart by Specifying a Block Number Procedure 1 [ P TYPE ] 1 Retract the tool and replace it with a new one. When necessary, change the offset. (Go to step 2.) [ Q TYPE ] 1 When power is turned ON or emergency stop is released, per
  • Page 4204. AUTOMATIC OPERATION OPERATION B–64134EN/01 The coordinates and amount of travel for restarting the program can be displayed for maximum three axes. (The program restart screen displays only the data for CNC–controlled axes.) M: Fourteen most recently specified M codes T: Two most recently specifi
  • Page 421B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION < Example 2 > CNC Program Number of blocks O 0001 ; 1 G90 G92 X0 Z0 ; 2 G90 G00 Z100. ; 3 G81 X100. Z–120. R–80. F50. ; 4 #1 = #1 + 1 ; 4 #2 = #2 + 1 ; 4 #3 = #3 + 1 ; 4 G00 X0 Z0 ; 5 M30 ; 6 Macro statements are not counted as blocks. D Storing / cleari
  • Page 4224. AUTOMATIC OPERATION OPERATION B–64134EN/01 D Single block When single block operation is ON during movement to the restart position, operation stops every time the tool completes movement along an axis. When operation is stopped in the single block mode, MDI intervention cannot be performed. D Ma
  • Page 423B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION WARNING As a rule, the tool cannot be returned to a correct position under the following conditions. S Special care must be taken in the following cases since none of them cause an alarm: S Manual operation is performed when the manual absolute mode is O
  • Page 4244. AUTOMATIC OPERATION OPERATION B–64134EN/01 4.5 The schedule function allows the operator to select files (programs) registered on a floppy–disk in an external input/output device (such as SCHEDULING Handy File) and specify the execution order and number of repetitions FUNCTION (scheduling) for pe
  • Page 425B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION FILE DIRECTORY O0001 N00000 CURRENT SELECTED : SCHEDULE NO. FILE NAME (METER) VOL 0000 SCHEDULE 0001 PARAMETER 58.5 0002 ALL PROGRAM 11.0 0003 O0001 1.9 0004 O0002 1.9 0005 O0010 1.9 0006 O0020 1.9 0007 O0040 1.9 0008 O0050 1.9 MEM * * * * *** *** 19 : 1
  • Page 4264. AUTOMATIC OPERATION OPERATION B–64134EN/01 FILE DIRECTORY F0007 N00000 CURRENT SELECTED:O0040 RMT **** *** *** 13 : 27 : 54 PRGRM DIR SCHDUL (OPRT) Screen No.3 D Procedure for executing 1 Display the list of files registered in the Floppy Cassette. The display the scheduling function procedure is
  • Page 427B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION FILE DIRECTORY O0000 N02000 ORDER FILE NO. REQ.REP CUR.REP 01 0007 5 5 02 0003 23 23 03 0004 9999 156 04 0005 LOOP 0 05 06 07 08 09 10 RMT **** *** *** 10 : 10 : 40 PRGRM DIR SCHDUL (OPRT) Screen No.5 Explanations D Specifying no file If no file number i
  • Page 4284. AUTOMATIC OPERATION OPERATION B–64134EN/01 Alarm Alarm No. Description 086 An attempt was made to execute a file that was not registered in the floppy disk. 210 M198 and M99 were executed during scheduled operation, or M198 was executed during DNC operation. 404
  • Page 429B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION 4.6 The subprogram call function is provided to call and execute subprogram files stored in an external input/output device(Handy File, FLOPPY SUBPROGRAM CALL CASSETTE, FA Card)during memory operation. FUNCTION (M198) When the following block in a progra
  • Page 4304. AUTOMATIC OPERATION OPERATION B–64134EN/01 Restrictions NOTE 1 When M198 in the program of the file saved in a floppy cassette is executed, a P/S alarm (No.210) is given. When a program in the memory of CNC is called and M198 is executed during execution of a program of the file saved in a floppy
  • Page 431B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION 4.7 The movement by manual handle operation can be done by overlapping it with the movement by automatic operation in the automatic operation MANUAL HANDLE mode. INTERRUPTION Tool position during automatic operation X Tool position after handle interrupt
  • Page 4324. AUTOMATIC OPERATION OPERATION B–64134EN/01 Explanations D Relation with other The following table indicates the relation between other functions and the functions movement by handle interrupt. Display Relation Machine lock is effective. The tool does not move Machine lock even when this signal tu
  • Page 433B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION (c) RELATIVE : Position in relative coordinate system These values have no effect on the travel distance specified by handle interruption. (d) DISTANCE TO GO : The remaining travel distance in the current block has no effect on the travel distance specif
  • Page 4344. AUTOMATIC OPERATION OPERATION B–64134EN/01 4.8 During automatic operation, the mirror image function can be used for movement along an axis. To use this function, set the mirror image switch MIRROR IMAGE to ON on the machine operator’s panel, or set the mirror image setting to ON from the MDI. X–
  • Page 435B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION 3 Enter an automatic operation mode (memory mode or MDI mode), then press the cycle start button to start automatic operation. Explanations D The mirror image function can also be turned on and off by setting bit 0 (MIRx) of parameter (No.0012) to 1 or 0
  • Page 4364. AUTOMATIC OPERATION OPERATION B–64134EN/01 4.9 In cases such as when tool movement along an axis is stopped by feed hold during automatic operation so that manual intervention can be used to MANUAL replace the tool: When automatic operation is restarted, this function INTERVENTION AND returns the
  • Page 437B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION Example 1. The N1 block cuts a workpiece Tool N2 Block start point N1 2. The tool is stopped by pressing the feed hold switch in the middle of the N1 block (point A). N2 N1 Point A 3. After retracting the tool manually to point B, tool movement is restar
  • Page 4384. AUTOMATIC OPERATION OPERATION B–64134EN/01 4.10 DNC OPERATION WITH MEMORY CARD 4.10.1 “DNC operation with Memory Card” is a function that it is possible to Specification perform machining with executing the program in the memory card, which is assembled to the memory card interface, where is the
  • Page 439B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION NOTE To use this function, it is necessary to set the parameter of No.20 to 4 by setting screen. No.20 [I/O CHANEL: Setting to select an input/output unit] Setting value is 4.: It means using the memory card interface. 4.10.2 Operations 4.10.2.1 DNC Oper
  • Page 4404. AUTOMATIC OPERATION OPERATION B–64134EN/01 4.10.2.2 When the following block in a program in CNC memory is executed, a Subprogram Call (M198) subprogram file in memory card is called. Format 1. Normal format M198 Pffff ∆∆∆∆ ; File number for a file in the memory card Number of repetition Memory c
  • Page 441B–64134EN/01 OPERATION 4. AUTOMATIC OPERATION 4.10.3 (1) The memory card can not be accessed, such as display of memory card Limitation and Notes list and so on, during the DNC operation with memory card. (2) The selection of DNC operation file that is set at DNC OPERATION screen is cleared by the p
  • Page 4424. AUTOMATIC OPERATION OPERATION B–64134EN/01 2. Inserting the card into the PCMCIA port. Loosen the screw of the fixing bracket and insert the memory card into the PCMCIA port with the claw of the fixing bracket raised. Align the claw with the groove. Align the claw of the fixing bracket with the g
  • Page 443B–64134EN/01 OPERATION 5. TEST OPERATION 5 TEST OPERATION The following functions are used to check before actual machining whether the machine operates as specified by the created program. 1. Machine Lock and Auxiliary Function Lock 2. Feedrate Override 3. Rapid Traverse Override 4. Dry Run 5. Sing
  • Page 4445. TEST OPERATION OPERATION B–64134EN/01 5.1 To display the change in the position without moving the tool, use machine lock. MACHINE LOCK AND There are two types of machine lock, all–axis machine lock, which stops AUXILIARY the movement along all axes, and specified–axis machine lock, which FUNCTIO
  • Page 445B–64134EN/01 OPERATION 5. TEST OPERATION Restrictions D M, S, T command by only M, S, T and B commands are executed in the machine lock state. machine lock D Reference position When a G27, G28, or G30 command is issued in the machine lock state, return under Machine the command is accepted but the t
  • Page 4465. TEST OPERATION OPERATION B–64134EN/01 5.2 A programmed feedrate can be reduced or increased by a percentage (%) selected by the override dial. This feature is used to check a program. FEEDRATE For example, when a feedrate of 100 mm/min is specified in the program, OVERRIDE setting the override di
  • Page 447B–64134EN/01 OPERATION 5. TEST OPERATION 5.3 An override of four steps (F0, 25%, 50%, and 100%) can be applied to the rapid traverse rate. F0 is set by a parameter (No. 1421). RAPID TRAVERSE OVERRIDE Rapid traverse 5m/min rate10m/min Override 50% Fig. 5.3 Rapid traverse override Procedure for Rapid
  • Page 4485. TEST OPERATION OPERATION B–64134EN/01 5.4 The tool is moved at the feedrate specified by a parameter regardless of the feedrate specified in the program. This function is used for checking DRY RUN the movement of the tool under the state that the workpiece is removed from the table. Tool ÇÇÇÇÇChu
  • Page 449B–64134EN/01 OPERATION 5. TEST OPERATION 5.5 Pressing the single block switch starts the single block mode. When the cycle start button is pressed in the single block mode, the tool stops after SINGLE BLOCK a single block in the program is executed. Check the program in the single block mode by exec
  • Page 4505. TEST OPERATION OPERATION B–64134EN/01 Explanation D Reference position If G28 to G30 are issued, the single block function is effective at the return and single block intermediate point. D Single block during a In a canned cycle, the single block stop points are as follows. canned cycle Rapid tra
  • Page 451B–64134EN/01 OPERATION 5. TEST OPERATION Rapid traverse S : Single–block stop Cutting feed Tool path Explanation lG73 6 S (Closed–loop cutting cycle) Tool path 1 5 to 6 is as- 4 3 1 sumed as 2 one cycle. After 10 is finished, a stop is made. lG74 9 5 1 Tool path 1 (End surface cutting–off cycle) 8 7
  • Page 4526. SAFETY FUNCTIONS OPERATION B–64134EN/01 6 SAFETY FUNCTIONS To immediately stop the machine for safety, press the Emergency stop button. To prevent the tool from exceeding the stroke ends, Overtravel check and Stroke check are available. This chapter describes emergency stop, overtravel check, and
  • Page 453B–64134EN/01 OPERATION 6. SAFETY FUNCTIONS 6.1 If you press Emergency Stop button on the machine operator’s panel, the machine movement stops in a moment. EMERGENCY STOP Red EMERGENCY STOP Fig. 6.1 Emergency stop This button is locked when it is pressed. Although it varies with the machine tool buil
  • Page 4546. SAFETY FUNCTIONS OPERATION B–64134EN/01 6.2 When the tool tries to move beyond the stroke end set by the machine tool limit switch, the tool decelerates and stops because of working the limit OVERTRAVEL switch and an OVER TRAVEL is displayed. Deceleration and stop Y X Stroke end Limit switch Fig.
  • Page 455B–64134EN/01 OPERATION 6. SAFETY FUNCTIONS 6.3 There areas which the tool cannot enter can be specified with stored stroke check 1, stored stroke check 2,and stored stroke check 3. ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ STORED STROKE ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ CHECK ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇ
  • Page 4566. SAFETY FUNCTIONS OPERATION B–64134EN/01 G 22X_Z_I_K_; A(X,Z) B(I,K) X>I,Z>K X–I>ζ Z–K>ζ ζ is the distance the tool travels in 8 ms. It is 2000 in least command increments when the feedrate is 15 m/min. Fig. 6.3 (b) Creating or changing the forbidden area using a program When setting the area by p
  • Page 457B–64134EN/01 OPERATION 6. SAFETY FUNCTIONS D Checkpoint for the The parameter setting or programmed value (X, Z, I, and K) depends on forbidden area which part of the tool or tool holder is checked for entering the forbidden area. Confirm the checking position (the top of the tool or the tool chuck)
  • Page 4586. SAFETY FUNCTIONS OPERATION B–64134EN/01 D Change from G23 to When G23 is switched to G22 in the forbidden area, the following results. G22 in a forbidden area (1) When the forbidden area is inside, an alarm is informed in the next move. (2) When the forbidden area is outside, an alarm is informed
  • Page 459B–64134EN/01 OPERATION 6. SAFETY FUNCTIONS 6.4 The chuck–tailstock barrier function prevents damage to the machine by checking whether the tool tip fouls either the chuck or tailstock. CHUCK AND Specify an area into which the tool may not enter (entry–inhibition area). TAILSTOCK This is done using t
  • Page 4606. SAFETY FUNCTIONS OPERATION B–64134EN/01 Tailstock barrier setting screen BARRIER (TAILSTOCK) O0000 N00000 L X L = 100.000 D = 200.000 L1 L1= 50.000 /D3 D1= 100.000 / L2 L2= 50.000 TZ / D2= 50.000 D2 D1 D * D3= 30.000 /D3 Z TZ= 100.000 ACTUAL POSITION (ABSOLUTE) X 200.000 Z 50.000 >_ MDI **** ***
  • Page 461B–64134EN/01 OPERATION 6. SAFETY FUNCTIONS D Reference position 1 Return the tool to the reference position along the X– and Z–axes. return The chuck–tailstock barrier function becomes effective only once reference position return has been completed after power on. When an absolute position detector
  • Page 4626. SAFETY FUNCTIONS OPERATION B–64134EN/01 Symbol Description TY Chuck–shape selection (0: Holding the inner face of a tool, 1: Holding the outer face of a tool) CX Chuck position (along X–axis) CZ Chuck position (along Z–axis) L Length of chuck jaws W Depth of chuck jaws (radius) L1 Holding length
  • Page 463B–64134EN/01 OPERATION 6. SAFETY FUNCTIONS D Setting the shape of a tailstock barrier L TZ L1 L2 Work- B piece D3 D2 D1 D Z Origin of the workpiece coordinate system Symbol Description TZ Tailstock position (along the Z–axis) L Tailstock length D Tailstock diameter L1 Tailstock length (1) D1 Tailsto
  • Page 4646. SAFETY FUNCTIONS OPERATION B–64134EN/01 Table 4 Units Increment Data unit Valid data range system IS-B IS-C Metric input 0.001 mm 0.0001 mm –99999999 to +99999999 Inch input 0.0001 inch 0.00001 inch –99999999 to +99999999 D Setting the The tip angle of the tailstock is 60 degrees. The entry–inhib
  • Page 465B–64134EN/01 OPERATION 6. SAFETY FUNCTIONS D Coordinate system An entry–inhibition area is defined using the workpiece coordinate system. Note the following. 1 When the workpiece coordinate system is shifted by means of a command or operation, the entry–inhibition area is also shifted by the same am
  • Page 4666. SAFETY FUNCTIONS OPERATION B–64134EN/01 6.5 During automatic operation, before the movement specified by a given block is started, whether the tool enters the inhibited area defined by STROKE LIMIT stored stroke limit 1, 2, or 3 is checked by determining the position of the CHECK PRIOR TO end poi
  • Page 467B–64134EN/01 OPERATION 6. SAFETY FUNCTIONS Example 2) End point Inhibited area defined by stored stroke limit 2 or 3 a The tool is stopped at point a according Start point to stored stroke limit 1 or 2. Inhibited area defined by stored stroke limit 2 or 3 End point Immediately upon movement commenci
  • Page 4686. SAFETY FUNCTIONS OPERATION B–64134EN/01 D Cyrindrical interpolation In cylindrical interpolation mode, no check is made. mode D Polar coordinate In polar coordinate interpolation mode, no check is made. interpolation mode D Drawing During drawing (while only drawing (no machining) is being perfor
  • Page 4697. ALARM AND SELF–DIAGNOSIS B–64134EN/01 OPERATION FUNCTIONS 7 ALARM AND SELF–DIAGNOSIS FUNCTIONS When an alarm occurs, the corresponding alarm screen appears to indicate the cause of the alarm. The causes of alarms are classified by alarm numbers. Up to 50 previous alarms can be stored and displaye
  • Page 4707. ALARM AND SELF–DIAGNOSIS FUNCTIONS OPERATION B–64134EN/01 7.1 ALARM DISPLAY Explanations D Alarm screen When an alarm occurs, the alarm screen appears. ALARM MESSAGE 0000 00000 100 PARAMETER WRITE ENABLE 510 OVER TRAVEL :+X 417 SERVO ALARM : X AXIS DGTL PARAM 417 SERVO ALARM : Z AXIS DGTL PARAM M
  • Page 4717. ALARM AND SELF–DIAGNOSIS B–64134EN/01 OPERATION FUNCTIONS D Reset of the alarm Alarm numbers and messages indicate the cause of an alarm. To recover from an alarm, eliminate the cause and press the reset key. D Alarm numbers The error codes are classified as follows: No. 000 to 255 : P/S alarm (P
  • Page 4727. ALARM AND SELF–DIAGNOSIS FUNCTIONS OPERATION B–64134EN/01 7.2 Up to 50 of the most recent CNC alarms are stored and displayed on the screen. ALARM HISTORY Display the alarm history as follows: DISPLAY Procedure for Alarm History Display 1 Press the function key MESSAGE . 2 Press the chapter selec
  • Page 4737. ALARM AND SELF–DIAGNOSIS B–64134EN/01 OPERATION FUNCTIONS 7.3 The system may sometimes seem to be at a halt, although no alarm has occurred. In this case, the system may be performing some processing. CHECKING BY The state of the system can be checked by displaying the self–diagnostic SELF–DIAGNO
  • Page 4747. ALARM AND SELF–DIAGNOSIS FUNCTIONS OPERATION B–64134EN/01 Explanations Diagnostic numbers 000 to 015 indicate states when a command is being specified but appears as if it were not being executed. The table below lists the internal states when 1 is displayed at the right end of each line on the s
  • Page 4757. ALARM AND SELF–DIAGNOSIS B–64134EN/01 OPERATION FUNCTIONS The table below shows the signals and states which are enabled when each diagnostic data item is 1. Each combination of the values of the diagnostic data indicates a unique state. 020 CUT SPEED UP/DOWN 1 0 0 0 1 0 0 021 RESET BUTTON ON 0 0
  • Page 4768. DATA INPUT/OUTPUT OPERATION B–64134EN/01 8 DATA INPUT/OUTPUT NC data is transferred between the NC and external input/output devices such as the Handy File. The memory card interface located to the left of the display can be used to read information on a memory card in the CNC or write it to the
  • Page 477B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT 8.1 Of the external input/output devices, the FANUC Handy File use floppy disks as their input/output medium. FILES In this manual, an input/output medium is generally referred to as a floppy. Unlike an NC tape, a floppy allows the user to freely choose fr
  • Page 4788. DATA INPUT/OUTPUT OPERATION B–64134EN/01 D Protect switch The floppy is provided with the write protect switch. Set the switch to the write enable state. Then, start output operation. Write protect switch of a cassette (1) Write–protected (2) Write–enabled (Reading, writ- (Only reading is ing, an
  • Page 479B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT 8.2 When the program is input from the floppy, the file to be input first must be searched. FILE SEARCH For this purpose, proceed as follows: File 1 File 2 File 3 File n Blank File searching of the file n Procedure for File Heading 1 Press the EDIT or MEMO
  • Page 4808. DATA INPUT/OUTPUT OPERATION B–64134EN/01 Alarm No. Description The ready signal (DR) of an input/output device is off. An alarm is not immediately indicated in the CNC even when an alarm occurs during head searching (when a file is not found, or 86 the like). An alarm is given when the input/outp
  • Page 481B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT 8.3 Files stored on a floppy can be deleted file by file as required. FILE DELETION Procedure for File Deletion 1 Insert the floppy into the input/output device so that it is ready for writing. 2 Press the EDIT switch on the machine operator’s panel. 3 Pre
  • Page 4828. DATA INPUT/OUTPUT OPERATION B–64134EN/01 8.4 PROGRAM INPUT/OUTPUT 8.4.1 This section describes how to load a program into the CNC from a floppy Inputting a Program or NC tape. Procedure for Inputting a Program 1 Make sure the input device is ready for reading. For the two–path control, select the
  • Page 483B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT D Program numbers on a S When a program is entered without specifying a program number. NC tape S The O–number of the program on the NC tape is assigned to the program. If the program has no O–number, the N–number in the first block is assigned to the prog
  • Page 4848. DATA INPUT/OUTPUT OPERATION B–64134EN/01 S Additional input is possible only when a program has already been registered. D Defining the same If an attempt has been made to register a program having the same number program number as that as that of a previously registered program, P/S alarm 073 is
  • Page 485B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT 8.4.2 A program stored in the memory of the CNC unit is output to a floppy or Outputting a Program NC tape. Procedure for Outputting a Program 1 Make sure the output device is ready for output. 2 To output to an NC tape, specify the punch code system (ISO
  • Page 4868. DATA INPUT/OUTPUT OPERATION B–64134EN/01 D Punching programs in Punch operation can be performed in the same way as in the foreground. the background This function alone can punch out a program selected for foreground operation. (Program No.) [PUNCH] [EXEC]: Punches out a specified program. <
  • Page 487B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT 8.5 OFFSET DATA INPUT AND OUTPUT 8.5.1 Offset data is loaded into the memory of the CNC from a floppy or NC Inputting Offset Data tape. The input format is the same as for offset value output. See section III–8.5.2. When an offset value is loaded which has
  • Page 4888. DATA INPUT/OUTPUT OPERATION B–64134EN/01 8.5.2 All offset data is output in a output format from the memory of the CNC Outputting Offset Data to a floppy or NC tape. Procedure for Outputting Offset Data 1 Make sure the output device is ready for output. 2 Specify the punch code system (ISO or EIA
  • Page 489B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT 8.6 Parameters and pitch error compensation data are input and output from different screens, respectively. This chapter describes how to enter them. INPUTTING AND OUTPUTTING PARAMETERS AND PITCH ERROR COMPENSATION DATA 8.6.1 Parameters are loaded into the
  • Page 4908. DATA INPUT/OUTPUT OPERATION B–64134EN/01 15 Turn the power to the NC back on. 16 Release the EMERGENCY STOP button on the machine operator’s panel. 8.6.2 All parameters are output in the defined format from the memory of the Outputting Parameters CNC to a floppy or NC tape. Procedure for Outputti
  • Page 491B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT D Output file name When the floppy disk directory display function is used, the name of the output file is PARAMETER. Once all parameters have been output, the output file is named ALL PARAMETER. Once only parameters which are set to other than 0 have been
  • Page 4928. DATA INPUT/OUTPUT OPERATION B–64134EN/01 16 Release the EMERGENCY STOP button on the machine operator’s panel. Explanations D Pitch error Parameters 3620 to 3624 and pitch error compensation data must be set compensation correctly to apply pitch error compensation correctly (See subsec. III–11.5.
  • Page 493B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT 8.7 INPUTTING/ OUTPUTTING CUSTOM MACRO COMMON VARIABLES 8.7.1 The value of a custom macro common variable (#500 to #999) is loaded into the memory of the CNC from a floppy or NC tape. The same format Inputting Custom used to output custom macro common vari
  • Page 4948. DATA INPUT/OUTPUT OPERATION B–64134EN/01 8.7.2 Custom macro common variables (#500 to #999) stored in the memory Outputting Custom of the CNC can be output in the defined output format to a floppy or NC tape. Macro Common Variable Procedure for Outputting Custom Macro Common Variable 1 Make sure
  • Page 495B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT 8.8 On the floppy directory display screen, in a directory of the files stored in an external input/output device (such as FANUC Handy File) in floppy DISPLAYING format, files can be input, output, and deleted. DIRECTORY OF FLOPPY DISK DIRECTORY (FLOPPY) O
  • Page 4968. DATA INPUT/OUTPUT OPERATION B–64134EN/01 8.8.1 Displaying the Directory Displaying the Directory of Floppy Disk Files Procedure 1 Use the following procedure to display a directory of all the files stored in a floppy: 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key P
  • Page 497B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT Procedure 2 Use the following procedure to display a directory of files starting with a specified file number : 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Pre
  • Page 4988. DATA INPUT/OUTPUT OPERATION B–64134EN/01 Explanations D Screen fields and their NO :Displays the file number meanings FILE NAME :Displays the file name. (METER) :Converts and prints out the file capacity to paper tape length. You can also produce H (FEET)I by setting the INPUT UNIT to INCH of the
  • Page 499B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT 8.8.2 The contents of the specified file number are read to the memory of NC. Reading Files Procedure for Reading Files 1 Press the EDIT switch on the machine operator’s panel. For the two–path control, select the tool post for which a file is to be input
  • Page 5008. DATA INPUT/OUTPUT OPERATION B–64134EN/01 8.8.3 Any program in the memory of the CNC unit can be output to a floppy Outputting Programs as a file. Procedure for Outputting Programs 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (
  • Page 501B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT 8.8.4 The file with the specified file number is deleted. Deleting Files Procedure for Deleting Files 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft ke
  • Page 5028. DATA INPUT/OUTPUT OPERATION B–64134EN/01 Limitations D Inputting file numbers If [F SET] or [O SET] is pressed without key inputting file number and and program numbers program number, file number or program number shows blank. When with keys 0 is entered for file numbers or program numbers, 1 is
  • Page 503B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT 8.9 CNC programs stored in memory can be grouped according to their names, thus enabling the output of CNC programs in group units. Section OUTPUTTING A III–11.3.2 explains the display of a program listing for a specified group. PROGRAM LIST FOR A SPECIFIE
  • Page 5048. DATA INPUT/OUTPUT OPERATION B–64134EN/01 8.10 To input/output a particular type of data, the corresponding screen is usually selected. For example, the parameter screen is used for DATA INPUT/OUTPUT parameter input from or output to an external input/output unit, while ON THE ALL IO the program s
  • Page 505B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT 8.10.1 Input/output–related parameters can be set on the ALL IO screen. Setting Parameters can be set, regardless of the mode. Input/Output–Related Parameters Setting input/output–related parameters Procedure 1 Press function key SYSTEM . 2 Press the right
  • Page 5068. DATA INPUT/OUTPUT OPERATION B–64134EN/01 8.10.2 A program can be input and output using the ALL IO screen. Inputting and When entering a program using a cassette or card, the user must specify the input file containing the program (file search). Outputting Programs File search Procedure 1 Press s
  • Page 507B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT Explanations D Difference between N0 When a file already exists in a cassette or card, specifying N0 or N1 has and N1 the same effect. If N1 is specified when there is no file on the cassette or card, an alarm is issued because the first file cannot be fou
  • Page 5088. DATA INPUT/OUTPUT OPERATION B–64134EN/01 5 Press soft key [READ], then [EXEC]. STOP CAN EXEC The program is input with the program number specified in step 4 assigned. To cancel input, press soft key [CAN]. To stop input prior to its completion, press soft key [STOP]. Outputting a program Procedu
  • Page 509B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT Deleting files Procedure 1 Press soft key [PRGRM] on the ALL IO screen, described in Section III–8.10.1. 2 Select EDIT mode. A program directory is displayed. 3 Press soft key [(OPRT)]. The screen and soft keys change as shown below. D A program directory
  • Page 5108. DATA INPUT/OUTPUT OPERATION B–64134EN/01 8.10.3 Parameters can be input and output using the ALL IO screen. Inputting and Outputting Parameters Inputting parameters Procedure 1 Press soft key [PARAM] on the ALL IO screen, described in Section III–8.10.1. 2 Select EDIT mode. 3 Press soft key [(OPR
  • Page 511B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT Outputting parameters Procedure 1 Press soft key [PARAM] on the ALL IO screen, described in Section III–8.10.1. 2 Select EDIT mode. 3 Press soft key [(OPRT)]. The screen and soft keys change as shown below. READ/PUNCH (PARAMETER) O1234 N12345 I/O CHANNEL 1
  • Page 5128. DATA INPUT/OUTPUT OPERATION B–64134EN/01 8.10.4 Offset data can be input and output using the ALL IO screen. Inputting and Outputting Offset Data Inputting offset data Procedure 1 Press soft key [OFFSET] on the ALL IO screen, described in Section III–8.10.1. 2 Select EDIT mode. 3 Press soft key [
  • Page 513B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT Outputting offset data Procedure 1 Press soft key [OFFSET] on the ALL IO screen, described in Section III–8.10.1. 2 Select EDIT mode. 3 Press soft key [(OPRT)]. The screen and soft keys change as shown below. READ/PUNCH (OFFSET) O1234 N12345 I/O CHANNEL 1
  • Page 5148. DATA INPUT/OUTPUT OPERATION B–64134EN/01 8.10.5 Custom macro common variables can be output using the ALL IO screen. Outputting Custom Macro Common Variables Outputting custom macro common variables Procedure 1 Press soft key [MACRO] on the ALL IO screen, described in Section III–8.10.1. 2 Select
  • Page 515B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT 8.10.6 The ALL IO screen supports the display of a directory of floppy files, as Inputting and well as the input and output of floppy files. Outputting Floppy Files Displaying a file directory Procedure 1 Press the rightmost soft key (continuous menu key)
  • Page 5168. DATA INPUT/OUTPUT OPERATION B–64134EN/01 7 Press soft key [EXEC]. A directory is displayed, with the specified file uppermost. Subsequent files in the directory can be displayed by pressing the page key. READ/PUNCH (FLOPPY) O1234 N12345 No. FILE NAME (Meter) VOL 0001 PARAMETER 46.1 0002 ALL.PROGR
  • Page 517B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT Inputting a file Procedure 1 Press the rightmost soft key (continuous menu key) on the ALL IO screen, described in Section III–8.10.1. 2 Press soft key [FLOPPY]. 3 Select EDIT mode. The floppy screen is displayed. 4 Press soft key [(OPRT)]. The screen and
  • Page 5188. DATA INPUT/OUTPUT OPERATION B–64134EN/01 Outputting a file Procedure 1 Press the rightmost soft key (continuous menu key) on the ALL IO screen, described in Section III–8.10.1. 2 Press soft key [FLOPPY]. 3 Select EDIT mode. The floppy screen is displayed. 4 Press soft key [(OPRT)]. The screen and
  • Page 519B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT Deleting a file Procedure 1 Press the rightmost soft key (continuous menu key) on the ALL IO screen, described in Section III–8.10.1. 2 Press soft key [FLOPPY]. 3 Select EDIT mode. The floppy screen is displayed. 4 Press soft key [(OPRT)]. The screen and s
  • Page 5208. DATA INPUT/OUTPUT OPERATION B–64134EN/01 8.11 By setting the I/O channel (parameter No. 0020) to 4, files on a memory card inserted into the memory card interface located to the left of the DATA INPUT/OUTPUT display can be referenced. Different types of data such as part programs, USING A MEMORY
  • Page 521B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT Displaying a directory of stored files Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (next–menu key). 4 Press soft key [CARD]. The screen shown below is displayed. Using page k
  • Page 5228. DATA INPUT/OUTPUT OPERATION B–64134EN/01 Searching for a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (next–menu key). 4 Press soft key [CARD]. The screen shown below is displayed. DIRECTORY (M–CARD) O0034 N0004
  • Page 523B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT Reading a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG. 3 Press the rightmost soft key (next–menu key). 4 Press soft key [CARD]. Then, the screen shown below is displayed. DIRECTORY (M–CARD) O0034 N00045
  • Page 5248. DATA INPUT/OUTPUT OPERATION B–64134EN/01 8 To specify a file with its file name, press soft key [N READ] in step 6 above. The screen shown below is displayed. DIRECTORY (M–CARD) O0001 N00010 No. FILE NAME COMMENT 0012 O0050 (MAIN PROGRAM) 0013 TESTPRO (SUB PROGRAM–1) 0014 O0060 (MACRO PROGRAM) ~
  • Page 525B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT Writing a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (next–menu key). 4 Press soft key [CARD]. The screen shown below is displayed. DIRECTORY (M–CARD) O0034 N00045 No.
  • Page 5268. DATA INPUT/OUTPUT OPERATION B–64134EN/01 Explanations D Registering the same file When a file is output to the memory card, another file having the same name name may already exist in the memory card. Bit 6 (OWM) of parameter No. 0138 can be used to select whether to overwrite the existing file u
  • Page 527B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT Deleting a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (next–menu key). 4 Press soft key [CARD]. The screen shown below is displayed. DIRECTORY (M–CARD) O0034 N00045 No.
  • Page 5288. DATA INPUT/OUTPUT OPERATION B–64134EN/01 Batch input/output with a memory card On the ALL IO screen, different types of data including part programs, parameters, offset data, pitch error data, custom macros, and workpiece coordinate system data can be input and output using a memory card; the scr
  • Page 529B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT Explanations D Each data item When this screen is displayed, the program data item is selected. The soft keys for other screens are displayed by pressing the rightmost soft key (next–menu key). MACRO PITCH WORK (OPRT) When a data item other than program is
  • Page 5308. DATA INPUT/OUTPUT OPERATION B–64134EN/01 File format and error messages Format All files that are read from and written to a memory card are of text format. The format is described below. A file starts with % or LF, followed by the actual data. A file always ends with %. In a read operation, data
  • Page 531B–64134EN/01 OPERATION 8. DATA INPUT/OUTPUT Memory Card Error Codes Code Meaning 99 A part preceding the FAT area on the memory card is destroyed. 102 The memory card does not have sufficient free space. 105 No memory card is mounted. 106 A memory card is already mounted. 110 The specified directory
  • Page 5329. EDITING PROGRAMS OPERATION B–64134EN/01 9 EDITING PROGRAMS General This chapter describes how to edit programs registered in the CNC. Editing includes the insertion, modification, deletion, and replacement of words. Editing also includes deletion of the entire program and automatic insertion of s
  • Page 533B–64134EN/01 OPERATION 9. EDITING PROGRAMS 9.1 This section outlines the procedure for inserting, modifying, and deleting a word in a program registered in memory. INSERTING, ALTERING AND DELETING A WORD Procedure for inserting, altering and deleting a word 1 Select EDIT mode. 2 Press PROG . 3 Selec
  • Page 5349. EDITING PROGRAMS OPERATION B–64134EN/01 9.1.1 A word can be searched for by merely moving the cursor through the text Word Search (scanning), by word search, or by address search. Procedure for scanning a program 1 Press the cursor key The cursor moves forward word by word on the screen; the curs
  • Page 535B–64134EN/01 OPERATION 9. EDITING PROGRAMS Procedure for searching a word Example) of Searching for S12 PROGRAM O0050 N01234 N01234 is being O0050 ; searched for/ N01234 X100.0 Z1250.0 ; scanned currently. S12 ; S12 is searched N56789 M03 ; for. M02 ; % 1 Key in address S . 2 Key in 1 2 . ⋅ S12 cann
  • Page 5369. EDITING PROGRAMS OPERATION B–64134EN/01 9.1.2 The cursor can be jumped to the top of a program. This function is called Heading a Program heading the program pointer. This section describes the three methods for heading the program pointer. Procedure for Heading a Program Method 1 1 Press RESET w
  • Page 537B–64134EN/01 OPERATION 9. EDITING PROGRAMS 9.1.3 Inserting a Word Procedure for inserting a word 1 Search for or scan the word immediately before a word to be inserted. 2 Key in an address to be inserted. 3 Key in data. 4 Press the INSERT key. Example of Inserting T15 Procedure 1 Search for or scan
  • Page 5389. EDITING PROGRAMS OPERATION B–64134EN/01 9.1.4 Altering a Word Procedure for altering a word 1 Search for or scan a word to be altered. 2 Key in an address to be inserted. 3 Key in data. 4 Press the ALTER key. Example of changing T15 to M15 Procedure 1 Search for or scan T15. Program O0050 N01234
  • Page 539B–64134EN/01 OPERATION 9. EDITING PROGRAMS 9.1.5 Deleting a Word Procedure for deleting a word 1 Search for or scan a word to be deleted. 2 Press the DELETE key. Example of deleting X100.0 Procedure 1 Search for or scan X100.0. Program O0050 N01234 O0050 ; X100.0 is N01234 X100.0 Z1250.0 M15 ; searc
  • Page 5409. EDITING PROGRAMS OPERATION B–64134EN/01 9.2 A block or blocks can be deleted in a program. DELETING BLOCKS 9.2.1 The procedure below deletes a block up to its EOB code; the cursor Deleting a Block advances to the next word. Procedure for deleting a block 1 Search for or scan address N for a block
  • Page 541B–64134EN/01 OPERATION 9. EDITING PROGRAMS 9.2.2 The blocks from the currently displayed word to the block with a specified Deleting Multiple sequence number can be deleted. Blocks Procedure for deleting multiple blocks 1 Search for or scan a word in the first block of a portion to be deleted. 2 Key
  • Page 5429. EDITING PROGRAMS OPERATION B–64134EN/01 NOTE P/S alarm No. 070 may be issued if the number of blocks to be deleted is excessively large. If this happens, reduce the number of blocks to be deleted. 518
  • Page 543B–64134EN/01 OPERATION 9. EDITING PROGRAMS 9.3 When memory holds multiple programs, a program can be searched for. There are three methods as follows. PROGRAM NUMBER SEARCH Procedure for program number search Method 1 1 Select EDIT or MEMORY mode. 2 Press PROG to display the program screen. 3 Key in
  • Page 5449. EDITING PROGRAMS OPERATION B–64134EN/01 9.4 Sequence number search operation is usually used to search for a sequence number in the middle of a program so that execution can be SEQUENCE NUMBER started or restarted at the block of the sequence number. SEARCH Example) Sequence number 02346 in a pro
  • Page 545B–64134EN/01 OPERATION 9. EDITING PROGRAMS Explanations D Operation during Search Those blocks that are skipped do not affect the CNC. This means that the data in the skipped blocks such as coordinates and M, S, and T codes does not alter the CNC coordinates and modal values. So, in the first block
  • Page 5469. EDITING PROGRAMS OPERATION B–64134EN/01 9.5 Programs registered in memory can be deleted,either one program by one program or all at once. Also, More than one program can be deleted by DELETING specifying a range. PROGRAMS 9.5.1 A program registered in memory can be deleted. Deleting One Program
  • Page 547B–64134EN/01 OPERATION 9. EDITING PROGRAMS 9.5.3 Programs within a specified range in memory are deleted. Deleting More Than One Program by Specifying a Range Procedure for deleting more than one program by specifying a range 1 Select the EDIT mode. 2 Press PROG to display the program screen. 3 Ente
  • Page 5489. EDITING PROGRAMS OPERATION B–64134EN/01 9.6 With the extended part program editing function, the operations described below can be performed using soft keys for programs that have been EXTENDED PART registered in memory. PROGRAM EDITING Following editing operations are available : FUNCTION D All
  • Page 549B–64134EN/01 OPERATION 9. EDITING PROGRAMS 9.6.1 A new program can be created by copying a program. Copying an Entire Program Before copy After copy Oxxxx Oxxxx Oyyyy A Copy A A Fig. 9.6.1 Copying an entire program In Fig. 9.6.1, the program with program number xxxx is copied to a newly created prog
  • Page 5509. EDITING PROGRAMS OPERATION B–64134EN/01 9.6.2 A new program can be created by copying part of a program. Copying Part of a Program Before copy After copy Oxxxx Oxxxx Oyyyy A Copy A B B B C C Fig. 9.6.2 Copying part of a program In Fig. 9.6.2, part B of the program with program number xxxx is copi
  • Page 551B–64134EN/01 OPERATION 9. EDITING PROGRAMS 9.6.3 A new program can be created by moving part of a program. Moving Part of a Program Before copy After copy Oxxxx Oxxxx Oyyyy A Copy A B B C C Fig. 9.6.3 Moving part of a program In Fig. 9.6.3, part B of the program with program number xxxx is moved to
  • Page 5529. EDITING PROGRAMS OPERATION B–64134EN/01 9.6.4 Another program can be inserted at an arbitrary position in the current Merging a Program program. Before merge After merge Oxxxx Oyyyy Oxxxx Oyyyy A B Merge A B C B Merge location C Fig. 9.6.4 Merging a program at a specified location In Fig. 9.6.4,
  • Page 553B–64134EN/01 OPERATION 9. EDITING PROGRAMS 9.6.5 Supplementary Explanation for Copying, Moving and Merging Explanations D Setting an editing range The setting of an editing range start point with [CRSR∼] can be changed freely until an editing range end point is set with [∼CRSR] or [∼BTTM] . If an ed
  • Page 5549. EDITING PROGRAMS OPERATION B–64134EN/01 Alarm Alarm No. Contents 70 Memory became insufficient while copying or inserting a program. Copy or insertion is terminated. 101 The power was interrupted during copying, moving, or inserting a program and memory used for editing must be cleared. When this
  • Page 555B–64134EN/01 OPERATION 9. EDITING PROGRAMS 9.6.6 Replace one or more specified words. Replacement of Words Replacement can be applied to all occurrences or just one occurrence of specified words or addresses in the program. and Addresses Procedure for change of words or addresses 1 Perform steps 1 t
  • Page 5569. EDITING PROGRAMS OPERATION B–64134EN/01 Restrictions D The number of Up to 15 characters can be specified for words before or after replacement. characters for (Sixteen or more characters cannot be specified.) replacement D The characters for Words before or after replacement must start with a ch
  • Page 557B–64134EN/01 OPERATION 9. EDITING PROGRAMS 9.7 Unlike ordinary programs, custom macro programs are modified, inserted, or deleted based on editing units. EDITING OF CUSTOM Custom macro words can be entered in abbreviated form. MACROS Comments can be entered in a program. Refer to the section III–10.
  • Page 5589. EDITING PROGRAMS OPERATION B–64134EN/01 9.8 Editing a program while executing another program is called background editing. The method of editing is the same as for ordinary editing BACKGROUND (foreground editing). EDITING A program edited in the background should be registered in foreground prog
  • Page 559B–64134EN/01 OPERATION 9. EDITING PROGRAMS 9.9 The password function (bit 4 (NE9) of parameter No. 3202) can be locked using parameter No. 3210 (PASSWD) and parameter No. 3211 PASSWORD (KEYWD) to protect program Nos. O9000 to O9999. In the locked state, FUNCTION parameter NE9 cannot be set to 0. In
  • Page 5609. EDITING PROGRAMS OPERATION B–64134EN/01 Explanations D Setting parameter The locked state is set when a value is set in the parameter PASSWD. PASSWD However, note that parameter PASSWD can be set only when the locked state is not set (when PASSWD = 0, or PASSWD = KEYWD). If an attempt is made to
  • Page 561B–64134EN/01 OPERATION 10. CREATING PROGRAMS 10 CREATING PROGRAMS Programs can be created using any of the following methods: ⋅ CREATING PROGRAMS USING THE MDI PANEL ⋅ PROGRAMMING IN TEACH IN MODE ⋅ CONVERSATIONAL PROGRAMMING WITH GRAPHIC FUNCTION ⋅ MANUAL GUIDE 0i ⋅ AUTOMATIC PROGRAM PREPARATION DE
  • Page 56210. CREATING PROGRAMS OPERATION B–64134EN/01 10.1 Programs can be created in the EDIT mode using the program editing functions described in Chapter III–9. CREATING PROGRAMS USING THE MDI PANEL Procedure for Creating Programs Using the MDI Panel Procedure 1 Enter the EDIT mode. 2 Press the PROG key.
  • Page 563B–64134EN/01 OPERATION 10. CREATING PROGRAMS 10.2 Sequence numbers can be automatically inserted in each block when a program is created using the MDI keys in the EDIT mode. AUTOMATIC Set the increment for sequence numbers in parameter 3216. INSERTION OF SEQUENCE NUMBERS Procedure for automatic inse
  • Page 56410. CREATING PROGRAMS OPERATION B–64134EN/01 9 Press INSERT . The EOB is registered in memory and sequence numbers are automatically inserted. For example, if the initial value of N is 10 and the parameter for the increment is set to 2, N12 inserted and displayed below the line where a new block is
  • Page 565B–64134EN/01 OPERATION 10. CREATING PROGRAMS 10.3 .The TEACH IN JOG mode and TEACH IN HANDLE mode are added. In these modes, a machine position along the X and Z axes obtained by CREATING manual operation is stored in memory as a program position to create a PROGRAMS IN program. TEACH IN MODE The wo
  • Page 56610. CREATING PROGRAMS OPERATION B–64134EN/01 Examples O1234 ; N1 G50 X100000 Z200000 ; X N2 G00 X14784 Z8736 ; N3 G01 Z103480 F300 ; P0 (100000,200000) N4 M02 ; P1 (14784,8736) P2 (10000,103480) Z 1 Set the setting data SEQUENCE NO. to 1 (on). (The incremental value parameter (No. 3212) is assumed t
  • Page 567B–64134EN/01 OPERATION 10. CREATING PROGRAMS 10 Enter the P2 machine position for data of the third block as follows: G 0 1 INSERT Z INSERT F 3 0 0 INSERT EOB INSERT This operation registers G01 Z103480 F300; in memory. The automatic sequence number insertion function registers N4 of the fourth bloc
  • Page 56810. CREATING PROGRAMS OPERATION B–64134EN/01 10.4 Programs can be created block after block on the conversational screen while displaying the G code menu. CONVERSATIONAL Blocks in a program can be modified, inserted, or deleted using the G code PROGRAMMING menu and conversational screen. WITH GRAPHI
  • Page 569B–64134EN/01 OPERATION 10. CREATING PROGRAMS 4 Press the [C.A.P] soft key. The following G code menu is displayed on the screen. If soft keys different from those shown in step 2 are displayed, press the menu return key to display the correct soft keys. PROGRAM O1234 N00004 G00 : POSITIONING G01 : L
  • Page 57010. CREATING PROGRAMS OPERATION B–64134EN/01 When no keys are pressed, the standard details screen is displayed. PROGRAM O0010 N00000 G G G G X U Z W A C F H I K P Q R M S T : EDIT * * * * *** *** 14 : 41 : 10 PRGRM G.MENU BLOCK (OPRT) 7 Move the cursor to the block to be modified on the program scr
  • Page 571B–64134EN/01 OPERATION 10. CREATING PROGRAMS Procedure 2 1 Move the cursor to the block to be modified on the program screen Modifying a block and press the [C.A.P] soft key. Or, press the [C.A.P] soft key first to PAGE display the conversational screen, then press the or PAGE page key until the blo
  • Page 57211. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11 SETTING AND DISPLAYING DATA General To operate a CNC machine tool, various data must be set on the CRT/MDI or LCD/MDI for the CNC. The operator can monitor the state of operation with data displayed during operation. This chapter describes ho
  • Page 573B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA POSITION DISPLAY SCREEN Screen transition triggered by the function key POS POS Current position screen ABS REL ALL HNDL (OPRT) Position display of Position displays Total position display Manual handle inĆ work coordinate relative coordinate of
  • Page 57411. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 PROGRAM SCREEN Screen transition triggered by the function key PROG in the MEMORY or MDI mode 1/2 PROG Program screen *: Displayed in MDI mode MDI * MEM MDI PRGRM CHECK CURRNT NEXT (OPRT) [MDI] * Display of proĆ Display of current Display of cur
  • Page 575B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 2/2 1* 1* Program screen MDI MEM RSTR DIR (OPRT) Program restart Display of program memory and proĆ screen gram directory ⇒See III-4.3. ⇒See III-11.3.1. Program screen MEM FL.SDL (OPRT) [PRGRM] [DIR] [SCHDUL] Display of file Setting of directory
  • Page 57611. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 PROGRAM SCREEN Screen transition triggered by the function key PROG in the EDIT mode PROG Program screen EDIT PRGRM LIB C.A.P. (OPRT) Program editing Program memory Conversational screen and program diĆ automatic ⇒See III-10 rectory programming
  • Page 577B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA OFFSET/SETTING SCREEN Screen transition triggered by the function key OFFSET SETTING 1/2 OFFSET SETTING Tool offset value OFFSET SETTING WORK (OPRT) Display of tool Display of setĆ Display of workĆ offset value ting data piece coordinate ⇒See II
  • Page 57811. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 2/2 1* Tool offset value W.SHFT BARRIER (OPRT) Display of work Chuck tail stack coordinate barrier system value ⇒See III-6.4 ⇒See III-11.4.5. Setting of work coordinate system shift value ⇒See III-11.4.5. Setting of work- piece coordinate shift
  • Page 579B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA SYSTEM SCREEN Screen transition triggered by the function key SYSTEM SYSTEM Parameter screen PARAM DGNOS PMC SYSTEM (OPRT) Display of paramĆ Display of diagĆ eter screen nosis screen ⇒see III-11.5.1 ⇒See III-7.3 Setting of parameter ⇒see III-11.
  • Page 58011. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 D Setting screens The table below lists the data set on each screen. Table 11 Setting screens and data on them No. Setting screen Contents of setting Reference item 1 Tool offset value Tool offset value Subsec. 11.4.1 Tool nose radius compensati
  • Page 581B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.1 Press function key POS to display the current position of the tool. SCREENS The following three screens are used to display the current position of the DISPLAYED BY tool: FUNCTION KEY POS ⋅Position display screen for the work coordinate sys
  • Page 58211. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 Explanations D Display including Bits 6 and 7 of parameter 3104 can be used to select whether the displayed compensation values values include tool offset value and tool nose radius compensation. 11.1.2 Displays the current position of the tool
  • Page 583B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA Procedure to reset all axes ABS REL ALL 1 Press soft key [(OPRT)]. (OPRT) ORIGIN 2 Press soft key [ORIGIN]. ALLEXE EXEC 3 Press soft key [ALLEXE]. The relative coordinates for all axes are reset to 0. D Display including Bits 4 (DRL) and 5 (DRC)
  • Page 58411. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.1.3 Displays the following positions on a screen : Current positions of the Overall Position tool in the workpiece coordinate system, relative coordinate system, and machine coordinate system, and the remaining distance. The relative Display
  • Page 585B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.1.4 A workpiece coordinate system shifted by an operation such as manual Presetting the intervention can be preset using MDI operations to a pre–shift workpiece coordinate system. The latter coordinate system is displaced from the Workpiece C
  • Page 58611. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.1.5 The actual feedrate on the machine (per minute) can be displayed on a Actual Feedrate current position display screen or program check screen by setting bit 0 (DPF) of parameter 3105. Display Display procedure for the actual feedrate on t
  • Page 587B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA D Actual feedrate display In the case of feed per revolution and thread cutting, the actual feedrate of feed per revolution displayed is the feed per minute rather than feed per revolution. D Actual feedrate display In the case of movement of ro
  • Page 58811. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.1.6 The run time, cycle time, and the number of machined parts are displayed Display of Run Time on the current position display screens. and Parts Count Procedure for displaying run time and parts count on the current position display screen
  • Page 589B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.1.7 The reading on the load meter can be displayed for each servo axis and Operating Monitor the serial spindle by setting bit 5 (OPM) of parameter 3111 to 1. The reading on the speedometer can also be displayed for the serial spindle. Displa
  • Page 59011. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 D Load meter The reading on the load meter depends on servo parameter 2086 and spindle parameter 4127. D Speedometer Although the speedometer normally indicates the speed of the spindle motor, it can also be used to indicate the speed of the spi
  • Page 591B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.2 This section describes the screens displayed by pressing function key SCREENS PROG in MEMORY or MDI mode.The first four of the following screens DISPLAYED BY display the execution state for the program currently being executed in FUNCTION K
  • Page 59211. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.2.1 Displays the program currently being executed in MEMORY or MDI Program Contents mode. Display Procedure for displaying the program contents 1 Press function key PROG to display a program screen. 2 Press chapter selection soft key [PRGRM].
  • Page 593B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.2.2 Displays the block currently being executed and modal data in the Current Block Display MEMORY or MDI mode. Screen Procedure for displaying the current block display screen 1 Press function key PROG . 2 Press chapter selection soft key [C
  • Page 59411. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.2.3 Displays the block currently being executed and the block to be executed Next Block Display next in the MEMORY or MDI mode. Screen Procedure for displaying the next block display screen 1 Press function key PROG . 2 Press chapter selectio
  • Page 595B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.2.4 Displays the program currently being executed, current position of the Program Check Screen tool, and modal data in the MEMORY mode. Procedure for displaying the program check screen 1 Press function key PROG . 2 Press chapter selection s
  • Page 59611. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.2.5 Displays the program input from the MDI and modal data in the MDI Program Screen for mode. MDI Operation Procedure for displaying the program screen for MDI operation 1 Press function key PROG . 2 Press chapter selection soft key [MDI]. T
  • Page 597B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.3 This section describes the screens displayed by pressing function key SCREENS PROG in the EDIT mode. Function key PROG in the EDIT mode can DISPLAYED BY display the program editing screen and the program display screen FUNCTION KEY @prog PR
  • Page 59811. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.3.1 Displays the number of registered programs, memory used, and a list of Displaying Memory registered programs. Used and a List of Programs Procedure for displaying memory used and a list of programs 1 Select the EDIT mode. 2 Press function
  • Page 599B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA Explanations D Details of memory used PROGRAM NO. USED PROGRAM NO. USED : The number of the programs registered (including the subprograms) FREE : The number of programs which can be registered additionally. MEMORY AREA USED MEMORY AREA USED : T
  • Page 60011. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 PROGRAM DIRECTORY O0001 N00010 PROGRAM(NUM.) MEMORY(CHAR.) USED: 17 4,320 FREE: 183 126,840 O NO. SIZE (CHAR.) DATE O0001 360 2001–06–12 14:40 O0002 240 2001–06–12 14:55 O0010 420 2001–07–01 11:02 O0020 180 2001–08–14 09:40 O0040 1,140 2001–03–2
  • Page 601B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.3.2 In addition to the normal listing of the numbers and names of CNC Displaying a Program programs stored in memory, programs can be listed in units of groups, according to the product to be machined, for example. List for a Specified Group
  • Page 60211. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 8 Pressing the [EXEC] operation soft key displays the group–unit EXEC program list screen, listing all those programs whose name includes the specified character string. PROGRAM DIRECTORY (GROUP) O0001 N00010 PROGRAM (NUM.) MEMORY (CHAR.) USED:
  • Page 603B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA [Example of using wild cards] (Entered character string) (Group for which the search will be made) (a) “*” CNC programs having any name (b) “*ABC” CNC programs having names which end with “ABC” (c) “ABC*” CNC programs having names which start wi
  • Page 60411. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.4 Press function key OFFSET SETTING to display or set tool compensation values and SCREENS other data. DISPLAYED BY This section describes how to display or set the following data: FUNCTION KEY @off OFFSET SETTING 1. Tool offset value 2. Sett
  • Page 605B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.4.1 Dedicated screens are provided for displaying and setting tool offset Setting and Displaying values and tool nose radius compensation values. the Tool Offset Value Procedure for setting and displaying the tool offset value and the tool no
  • Page 60611. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 3 Move the cursor to the compensation value to be set or changed using page keys and cursor keys, or enter the compensation number for the compensation value to be set or changed and press soft key [NO.SRH]. 4 To set a compensation value, enter
  • Page 607B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA D Changing offset values When offset values have been changed during automatic operation, bit 4 during automatic (LGT) and bit 6 (LWM) of parameter 5002 can be used for specifying operation whether new offset values become valid in the next move
  • Page 60811. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.4.2 To set the difference between the tool reference position used in Direct Input of Tool programming (the nose of the standard tool, turret center, etc.) and the tool tip position of a tool actually used as an offset value Offset Value Proc
  • Page 609B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 3–3 Press the address key Z to be set. 3–4 Key in the measured value (β). 3–5 Press the soft key [MESURE]. The difference between measured value β and the coordinate is set as the offset value. D Setting of X axis offset 4 Cut surface B in manua
  • Page 61011. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.4.3 The direct input function B for tool offset measured is used to set tool Direct Input of tool compensation values and workpiece coordinate system shift values. offset measured B Procedure for setting the tool offset value Tool position of
  • Page 611B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 9 Set the offset writing signal mode GOQSM to LOW. The writing mode is canceled and the blinking “OFST” indicator light goes off. Procedure for setting the work coordinate system shift amount Tool position offset values can be automatically set
  • Page 61211. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.4.4 By moving the tool until it reaches the desired reference position, the Counter Input of Offset corresponding tool offset value can be set. value Procedure for counter input of offset value 1 Manually move the reference tool to the refere
  • Page 613B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.4.5 The set coordinate system can be shifted when the coordinate system Setting the Workpiece which has been set by a G50 command (or G92 command for G code system B or C) or automatic coordinate system setting is different from Coordinate Sy
  • Page 61411. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 Explanations D When shift values Shift values become valid immediately after they are set. become valid D Shift values and Setting a command (G50 or G92) for setting a coordinate system disables coordinate system the set shift values. setting co
  • Page 615B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.4.6 Data such as the TV check flag and punch code is set on the setting data Displaying and screen. On this screen, the operator can also enable/disable parameter writing, enable/disable the automatic insertion of sequence numbers in Entering
  • Page 61611. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 4 Move the cursor to the item to be changed by pressing cursor keys , , , or . 5 Enter a new value and press soft key [INPUT]. Contents of settings D PARAMETER WRITE Setting whether parameter writing is enabled or disabled. 0 : Disabled 1 : Enab
  • Page 617B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.4.7 If a block containing a specified sequence number appears in the program Sequence Number being executed, operation enters single block mode after the block is executed. Comparison and Stop Procedure for sequence number comparison and stop
  • Page 61811. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 Explanations D Sequence number after After the specified sequence number is found during the execution of the the program is executed program, the sequence number set for sequence number compensation and stop is decremented by one. When the powe
  • Page 619B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.4.8 Various run times, the total number of machined parts, number of parts Displaying and Setting required, and number of machined parts can be displayed. This data can be set by parameters or on this screen (except for the total number of Ru
  • Page 62011. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 D PARTS COUNT This value is incremented by one when M02, M30, or an M code specified by parameter 6710 is executed. The value can also be set by parameter 6711. In general, this value is reset when it reaches the number of parts required. Refer
  • Page 621B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.4.9 Displays the workpiece origin offset for each workpiece coordinate Displaying and Setting system (G54 to G59) and external workpiece origin offset. The workpiece origin offset and external workpiece origin offset can be set on this screen
  • Page 62211. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.4.10 This function is used to compensate for the difference between the Direct Input of programmed workpiece coordinate system and the actual workpiece coordinate system. The measured offset for the origin of the workpiece Measured Workpiece
  • Page 623B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 5 To display the workpiece origin offset setting screen, press the chapter selection soft key [WORK]. WORK COORDINATES O1234 N56789 (G54) NO. DATA NO. DATA 00 X 0.000 02 X 0.000 (EXT) Z 0.000 (G55)Z 0.000 01 X 0.000 03 X 0.000 (G54) Z 0.000 (G56
  • Page 62411. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.4.11 Displays common variables (#100 to #199 and #500 to #999) on the CRT. Displaying and Setting When the absolute value for a common variable exceeds 99999999, ******** is displayed. The values for variables can be set on this screen. Custo
  • Page 625B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.4.12 This subsection uses an example to describe how to display or set Displaying Pattern machining menus (pattern menus) created by the machine tool builder. Refer to the manual issued by the machine tool builder for the actual Data and Patt
  • Page 62611. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 4 Enter necessary pattern data and press INPUT . 5 After entering all necessary data, enter the MEMORY mode and press the cycle start button to start machining. Explanations D Explanation of the HOLE PATTERN : Menu title pattern menu screen An o
  • Page 627B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.4.13 With this function, functions of the switches on the machine operator’s Displaying and Setting panel can be controlled from the MDI panel. Jog feed can be performed using numeric keys. the Software Operator’s Panel Procedure for displayi
  • Page 62811. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 5 Push the cursor move key or to match the mark J to an arbitrary position and set the desired condition. 6 On a screen where jog feed is enabled, pressing a desired arrow key, shown below, performs jog feed. Press the 5 key together with an arr
  • Page 629B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.4.14 Tool life data can be displayed to inform the operator of the current state Displaying and Setting of tool life management. Groups which require tool changes are also displayed. The tool life counter for each group can be preset to an To
  • Page 63011. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 7 To reset the tool data, move the cursor on the group to reset, then press the [(OPRT)], [CLEAR], and [EXEC] soft keys in this order. All execution data for the group indicated by the cursor is cleared together with the marks (@, #, or *). Expl
  • Page 631B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA D Display contents TOOL LIFE DATA : O3000 N00060 SELECTED GROUP 000 GROUP 001 : LIFE 0150 COUNT 0007 *0034 #0078 @0012 0056 0090 0035 0026 0061 0000 0000 0000 0000 0000 0000 0000 0000 GROUP 002 : LIFE 1400 COUNT 0000 0062 0024 0044 0074 0000 000
  • Page 63211. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.5 When the CNC and machine are connected, parameters must be set to determine the specifications and functions of the machine in order to fully SCREENS utilize the characteristics of the servo motor or other parts. DISPLAYED BY This chapter d
  • Page 633B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.5.1 When the CNC and machine are connected, parameters are set to Displaying and Setting determine the specifications and functions of the machine in order to fully utilize the characteristics of the servo motor. The setting of parameters Par
  • Page 63411. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 Procedure for enabling/displaying parameter writing 1 Select the MDI mode or enter state emergency stop. 2 Press function key OFFSET SETTING . 3 Press soft key [SETING] to display the setting screen. SETTING (HANDY) O0001 N00000 PARAMETER WRITE
  • Page 635B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.5.2 If pitch error compensation data is specified, pitch errors of each axis can Displaying and Setting be compensated in detection unit per axis. Pitch error compensation data is set for each compensation point at the Pitch Error intervals s
  • Page 63611. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 Procedure for displaying and setting the pitch error compensation data 1 Set the following parameters: D Number of the pitch error compensation point at the reference position (for each axis): Parameter 3620 D Number of the pitch error compensat
  • Page 637B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.6 The program number, sequence number, and current CNC status are always displayed on the screen except when the power is turned on, a DISPLAYING THE system alarm occurs, or the PMC screen is displayed. PROGRAM NUMBER, If data setting or the
  • Page 63811. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.6.2 The current mode, automatic operation state, alarm state, and program Displaying the Status editing state are displayed on the next to last line on the CRT screen allowing the operator to readily understand the operation condition of the
  • Page 639B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA D (6) Alarm status ALM : Indicates that an alarm is issued. (Blinks in reversed display.) BAT : Indicates that the battery is low. (Blinks in reversed display.) Space : Indicates a state other than the above. D (7) Current time hh:mm:ss – Hours,
  • Page 64011. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.7 By pressing the MESSAGE function key, data such as alarms, alarm history data, and external messages can be displayed. SCREENS For information relating to alarm display, see Section III.7.1. For DISPLAYED BY information relating to alarm hi
  • Page 641B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA Explanations D Updating external When an external operator message number is specified, updating of the operator message external operator message history data is started; this updating is history data continued until a new external operator mes
  • Page 64211. SETTING AND DISPLAYING DATA OPERATION B–64134EN/01 11.8 When screen indication isn’t necessary, the life of the display unit can be put off by turning off the back light. CLEARING THE The screen can be cleared by pressing specific keys. It is also possible to SCREEN specify the automatic clearin
  • Page 643B–64134EN/01 OPERATION 11. SETTING AND DISPLAYING DATA 11.8.2 The CNC screen is automatically cleared if no keys are pressed during the Automatic Erase period (in minutes) specified with a parameter. The screen is restored by pressing any key. Screen Display Procedure for Automatic Erase Screen Disp
  • Page 64412. GRAPHICS FUNCTION OPERATION B–64134EN/01 12 GRAPHICS FUNCTION The graphic function indicates how the tool moves during automatic operation or manual operation. 620
  • Page 645B–64134EN/01 OPERATION 12. GRAPHICS FUNCTION 12.1 It is possible to draw the programmed tool path on the screen, which makes it possible to check the progress of machining, while observing the GRAPHICS DISPLAY path on the screen. In addition, it is also possible to enlarge/reduce the screen. The dra
  • Page 64612. GRAPHICS FUNCTION OPERATION B–64134EN/01 6 Automatic or manual operation is started and machine movement is drawn on the screen. X 0001 00021 X 200.000 Z 200.000 Z >_ MEM STRT **** FIN 12:12:24 [ G.PRM ][ ][ GRAPH ][ ZOOM ][ (OPRT) ] D Magnifying drawings Part of a drawing on the screen can be m
  • Page 647B–64134EN/01 OPERATION 12. GRAPHICS FUNCTION 10 Resume the previous operation. The part of the drawing specified with the zoom cursors will be magnified. X S 0.81 0001 00012 X 200.000 Z 200.000 Z >_ MEM STRT **** FIN 12:12:24 [ G.PRM ][ GRAPH ][ ][ ][ ] 11 To display the original drawing, press the
  • Page 64812. GRAPHICS FUNCTION OPERATION B–64134EN/01 D Graphics parameter WORK LENGTH (W), WORK DIAMETER (D) Specify work length and work diameter. The table below lists the input unit and valid data range. X X W W D D Z Z Table 12.1 Unit and Range of Drawing Data Unit Increment system Valid range mm input
  • Page 649B–64134EN/01 OPERATION 12. GRAPHICS FUNCTION D Executing drawing only Since the graphic drawing is done when coordinate value is renewed during automatic operation, etc., it is necessary to start the program by automatic operation. To execute drawing without moving the machine, therefore, enter the
  • Page 65012. GRAPHICS FUNCTION OPERATION B–64134EN/01 12.2 The dynamic graphic drawing function allows you to display a machining movement path without having to performing actual machine operation. DYNAMIC GRAPHIC When performing dynamic graphic drawing, you need not actually operate the machine. Before sta
  • Page 651B–64134EN/01 OPERATION 13. HELP FUNCTION 13 HELP FUNCTION The help function displays on the screen detailed information about alarms issued in the CNC and about CNC operations. The following information is displayed. D Detailed information of When the CNC is operated incorrectly or an erroneous mach
  • Page 65213. HELP FUNCTION OPERATION B–64134EN/01 ALARM DETAIL screen 2 Press soft key [ALARM] on the HELP (INITIAL MENU) screen to display detailed information about an alarm currently being raised. HELP (ALARM DETAIL) O0010 N00001 NUMBER : 027 Alarm No. M‘SAGE : NO AXES COMMANDED IN G43/G44 Normal explana–
  • Page 653B–64134EN/01 OPERATION 13. HELP FUNCTION 3 To get details on another alarm number, first enter the alarm number, then press soft key [SELECT]. This operation is useful for investigating alarms not currently being raised. >100 S 0 T0000 MEM **** *** *** 10:12:25 [ ][ ][ ][ ][ SELECT ] Fig.13 (d) How
  • Page 65413. HELP FUNCTION OPERATION B–64134EN/01 >1 S 0 T0000 MEM **** *** *** 10:12:25 [ ][ ][ ][ ][ SELECT ] Fig.13 (g) How to select each OPERATION METHOD screen When “1. PROGRAM EDIT” is selected, for example, the screen in Figure 13 (g) is displayed. On each OPERATION METHOD screen, it is possible to c
  • Page 655B–64134EN/01 OPERATION 13. HELP FUNCTION HELP (PARAMETER TABLE) 01234 N00001 1/4 * SETTEING (No. 0000∼) * READER/PUNCHER INTERFACE (No. 0100∼) * AXIS CONTROL /SETTING UNIT (No. 1000∼) * COORDINATE SYSTEM (No. 1200∼) * STROKE LIMIT (No. 1300∼) * FEED RATE (No. 1400∼) * ACCEL/DECELERATION CTRL (No. 16
  • Page 65614. SCREEN HARDCOPY OPERATION B–64134EN/01 14 SCREEN HARDCOPY The screen hardcopy function outputs the information displayed on the CNC screen as 640*480–dot bitmap data. This function makes it possible to produce a hard copy of a still image displayed on the CNC. The created bitmap data can be disp
  • Page 657B–64134EN/01 OPERATION 14. SCREEN HARDCOPY Limitations A hard copy of the following screens cannot be produced. 1 System alarm screen 2 Screen while RS–232–C is being used 3 Screen during automatic or manual operation (A hard copy can be produced in a rest of the operation.) File name The bitmap fil
  • Page 65814. SCREEN HARDCOPY OPERATION B–64134EN/01 Data size Table 14 (b) indicates the sizes of bitmap data created by the screen hardcopy function. Table 14 (b) Sizes of bitmap data created by the screen hardcopy function Bitmap colors File size (bytes) Monochrome (2 colors) 38,462 Color (16 colors) 153,7
  • Page 659IV. MANUAL GUIDE 0
  • Page 660
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  • Page 729V. MAINTENANC
  • Page 730
  • Page 731B–64134EN/01 MAINTENANCE 1. METHOD OF REPLACING BATTERY 1 METHOD OF REPLACING BATTERY In a system using this CNC, batteries are used as follows: Component connected to Use battery Memory backup in the CNC control unit CNC control unit Preservation of the current position indicated Separate detector
  • Page 7321. METHOD OF REPLACING BATTERY MAINTENANCE B–64134EN/01 1.1 Part programs, offset data, and system parameters are stored in CMOS memory in the control unit. The power to the CMOS memory is backed BATTERY FOR up by a lithium battery mounted on the front panel of the control unit. The MEMORY BACKUP ab
  • Page 733B–64134EN/01 MAINTENANCE 1. METHOD OF REPLACING BATTERY Replacing the lithium (1) Prepare a new lithium battery (ordering drawing number: battery A02B–0200–K102). (2) Turn on the power of the control unit once for about 30 seconds. (3) Turn off the power of the control unit. (4) Remove the old batte
  • Page 7341. METHOD OF REPLACING BATTERY MAINTENANCE B–64134EN/01 Replacing the alkaline (1) Prepare two new alkaline dry cells (size D). dry cells (size D) (2) Turn on the power of the control unit once for about 30 seconds. (3) Turn off the power of the control unit. (4) Remove the battery case cover. (5) R
  • Page 735B–64134EN/01 MAINTENANCE 1. METHOD OF REPLACING BATTERY Use of alkaline dry cells (size D) Connection Power from the external batteries is supplied through the connector to which the lithium battery is connected. The lithium battery, provided as standard, can be replaced with external batteries in t
  • Page 7361. METHOD OF REPLACING BATTERY MAINTENANCE B–64134EN/01 1.2 One battery unit can maintain current position data for six absolute pulse coders for a year. BATTERY FOR When the voltage of the battery becomes low, APC alarms 3n6 to 3n8 (n: SEPARATE axis number) are displayed on the LCD display. When AP
  • Page 737B–64134EN/01 MAINTENANCE 1. METHOD OF REPLACING BATTERY CAUTION The battery must be replaced with the power of the machine turned on (the servo amplifier turned on). Note that, if batteries are replaced while no power is supplied to the CNC, the recorded absolute position is lost. 1.3 The battery fo
  • Page 738
  • Page 739APPENDI
  • Page 740
  • Page 741B–64134EN/01 APPENDIX A. TAPE CODE LIST A TAPE CODE LIST ISO code EIA code Remarks Custom macro B Character 8 7 6 5 4 3 2 1 Character 8 7 6 5 4 3 2 1 Not Used used 0 ff f 0 f f Number 0 1 f ff f f 1 f f Number 1 2 f ff f f 2 f f Number 2 3 ff f ff 3 f f f f Number 3 4 f ff f f 4 f f Number 4 5 ff f
  • Page 742A. TAPE CODE LIST APPENDIX B–64134EN/01 ISO code EIA code Remarks Custom macro B Character 8 7 6 5 4 3 2 1 Character 8 7 6 5 4 3 2 1 Not Used used Delete DEL fffff f fff Del ffff f fff × × (deleting a mispunch) No punch. With EIA code, this code can- NUL f Blank f not be used in a sig- × × nificant
  • Page 743B–64134EN/01 APPENDIX A. TAPE CODE LIST NOTE 1 The symbols used in the remark column have the following meanings. (Space) : The character will be registered in memory and has a specific meaning. If it is used incorrectly in a statement other than a comment, an alarm occurs. : The character will not
  • Page 744B. LIST OF FUNCTIONS AND TAPE FORMAT APPENDIX B–64134EN/01 B LIST OF FUNCTIONS AND TAPE FORMAT Some functions cannot be added as options depending on the model. In the tables below, IP :presents a combination of arbitrary axis addresses using X and Z. x = 1st basic axis (X usually) z = 2nd basic axi
  • Page 745B. LIST OF FUNCTIONS AND B–64134EN/01 APPENDIX TAPE FORMAT (2/4) Functions Illustration Tape format Polar coordinate interpolation G12.1 ; Polar coordinate interpolation mode (G12.1, G13.1) G13.1 ; Polar coordinate interpolation mode (G112, G113) cancel Plane selection G18 ; ZpXp plane selection (G1
  • Page 746B. LIST OF FUNCTIONS AND TAPE FORMAT APPENDIX B–64134EN/01 (3/4) Functions Illustration Tape format Local coordinate system G52 IP_ ; (G52) X Local coordinate system IP Y Workpiece coordinate system Selecting machine coordinate G53 IP_ ; system (G53) Selecting a workpiece IP G54 coordinate system :
  • Page 747B. LIST OF FUNCTIONS AND B–64134EN/01 APPENDIX TAPE FORMAT (4/4) Functions Illustration Tape format Feed per minute, mm/min inch/min G94 F_ ; Feed per minute Feed per revolution mm/rev inch/rev G95 F_ ; Feed per revolution (G98, G99) Absolute/incremental X_Z_C_ ; Absolute programming programming U_W
  • Page 748C. RANGE OF COMMAND VALUE APPENDIX B–64134EN/01 C RANGE OF COMMAND VALUE Linear axis D In case of millimeter Increment system input, feed screw is IS–B IS–C millimeter Least input increment 0.001 mm 0.0001 mm Least command increment X : 0.0005 mm X : 0.00005 mm (diameter specification) (diameter spe
  • Page 749B–64134EN/01 APPENDIX C. RANGE OF COMMAND VALUE D In case of inch Increment system input, feed screw is IS–B IS–C inch Least input increment 0.0001 inch 0.00001 inch Least command increment X : 0.00005 inch X : 0.000005 inch (diameter specification) (diameter specification) Y : 0.0001 inch Y : 0.000
  • Page 750C. RANGE OF COMMAND VALUE APPENDIX B–64134EN/01 Rotation axis Increment system IS–B IS–C Least input increment 0.001 deg 0.0001 deg Least command 0.001 deg 0.0001 deg increment Max. programmable ±99999.999 deg ±9999.9999 deg dimension Max. rapid traverse *1 240000 deg/min 100000 deg/min Feedrate ran
  • Page 751B–64134EN/01 APPENDIX D. NOMOGRAPHS D NOMOGRAPHS 727
  • Page 752D. NOMOGRAPHS APPENDIX B–64134EN/01 D.1 The leads of a thread are generally incorrect in δ1 and δ2, as shown in Fig. D.1 (a), due to automatic acceleration and deceleration. INCORRECT Thus distance allowances must be made to the extent of δ1 and δ2 in the THREADED LENGTH program. δ2 δ1 Fig.D.1(a) In
  • Page 753B–64134EN/01 APPENDIX D. NOMOGRAPHS D How to use nomograph First specify the class and the lead of a thread. The thread accuracy, α, will be obtained at (1), and depending on the time constant of cutting feed acceleration/ deceleration, the δ1 value when V = 10mm / s will be obtained at (2). Then, d
  • Page 754D. NOMOGRAPHS APPENDIX B–64134EN/01 D.2 SIMPLE CALCULATION OF INCORRECT THREAD LENGTH δ2 δ1 Fig. D.2 Incorrect threaded portion Explanations D How to determine δ2 d2 + LR 1800 * (mm) R : Spindle speed (min–1) * When time constant T of the L : Thread lead (mm) servo system is 0.033 s. D How to determ
  • Page 755B–64134EN/01 APPENDIX D. NOMOGRAPHS D Reference Nomograph for obtaining approach distance δ1 731
  • Page 756D. NOMOGRAPHS APPENDIX B–64134EN/01 D.3 When servo system delay (by exponential acceleration/deceleration at cutting or caused by the positioning system when a servo motor is used) TOOL PATH AT is accompanied by cornering, a slight deviation is produced between the CORNER tool path (tool center path
  • Page 757B–64134EN/01 APPENDIX D. NOMOGRAPHS Analysis The tool path shown in Fig. D.3 (b) is analyzed based on the following conditions: Feedrate is constant at both blocks before and after cornering. The controller has a buffer register. (The error differs with the reading speed of the tape reader, number o
  • Page 758D. NOMOGRAPHS APPENDIX B–64134EN/01 D Initial value calculation 0 Y0 V X0 Fig. D.3 (c) Initial value The initial value when cornering begins, that is, the X and Y coordinates at the end of command distribution by the controller, is determined by the feedrate and the positioning system time constant
  • Page 759B–64134EN/01 APPENDIX D. NOMOGRAPHS D.4 When a servo motor is used, the positioning system causes an error between input commands and output results. Since the tool advances RADIUS DIRECTION along the specified segment, an error is not produced in linear ERROR AT CIRCLE interpolation. In circular in
  • Page 760E. STATUS WHEN TURNING POWER ON, WHEN CLEAR AND WHEN RESET APPENDIX B–64134EN/01 E STATUS WHEN TURNING POWER ON, WHEN CLEAR AND WHEN RESET Parameter 3402 (CLR) is used to select whether resetting the CNC places it in the cleared state or in the reset state (0: reset state/1: cleared state). The symb
  • Page 761E. STATUS WHEN TURNING POWER ON, B–64134EN/01 APPENDIX WHEN CLEAR AND WHEN RESET Item When turning power on Cleared Reset Action in Movement × × × operation Dwell × × × Issuance of M, S and × × × T codes Tool offset × Depending on parameter f : MDI mode LVK(No.5003#6) Other modes depend on parameter
  • Page 762F. CHARACTER–TO–CODES CORRESPONDENCE TABLE APPENDIX B–64134EN/01 F CHARACTER–TO–CODES CORRESPONDENCE TABLE Character Code Comment Character Code Comment A 065 6 054 B 066 7 055 C 067 8 056 D 068 9 057 E 069 032 Space F 070 ! 033 Exclamation mark G 071 ” 034 Quotation mark H 072 # 035 Hash sign I 073
  • Page 763B–64134EN/01 APPENDIX G. ALARM LIST G ALARM LIST 1) Program errors (P/S alarm) Number Message Contents 000 PLEASE TURN OFF POWER A parameter which requires the power off was input, turn off power. 001 TH PARITY ALARM TH alarm (A character with incorrect parity was input). Correct the tape. 002 TV PA
  • Page 764G. ALARM LIST APPENDIX B–64134EN/01 Number Message Contents 028 ILLEGAL PLANE SELECT In the plane selection command, two or more axes in the same direction are commanded. Modify the program. 029 ILLEGAL OFFSET VALUE The offset values specified by T code is too large. Modify the program. 030 ILLEGAL
  • Page 765B–64134EN/01 APPENDIX G. ALARM LIST Number Message Contents 058 END POINT NOT FOUND Block end point is not found in direct dimension drawing programming. 059 PROGRAM NUMBER NOT FOUND In an external program number search or external workpiece number search, a specified program number was not found. O
  • Page 766G. ALARM LIST APPENDIX B–64134EN/01 Number Message Contents 075 PROTECT An attempt was made to register a program whose number was pro- tected. 076 ADDRESS P NOT DEFINED Address P (program number) was not commanded in the block which includes an M98, G65, or G66 command. Modify the program. 077 SUB
  • Page 767B–64134EN/01 APPENDIX G. ALARM LIST Number Message Contents 100 PARAMETER WRITE ENABLE On the PARAMETER(SETTING) screen, PWE(parameter writing en- abled) is set to 1. Set it to 0, then reset the system. 101 PLEASE CLEAR MEMORY The power turned off while rewriting the memory by program edit opera- ti
  • Page 768G. ALARM LIST APPENDIX B–64134EN/01 Number Message Contents 145 ILLEGAL COMMAND G112/G113 The conditions are incorrect when the polar coordinate interpolation starts or it is canceled. 1) In modes other than G40, G12.1/G13.1 was specified. 2) An error is found in the plane selection. Parameters No.
  • Page 769B–64134EN/01 APPENDIX G. ALARM LIST Number Message Contents 203 PROGRAM MISS AT RIGID TAPPING In the rigid tapping, position for a rigid M code (M29) or an S command is incorrect. Modify the program. 204 ILLEGAL AXIS OPERATION In the rigid tapping, an axis movement is specified between the rigid M c
  • Page 770G. ALARM LIST APPENDIX B–64134EN/01 Number Message Contents 5040 CAN NOT COMMANDED B–AXIS The machine could not move about the B–axis because parameter MOVE No.8250 was incorrectly specified, or because the PMC axis system could not be used. 5041 CAN NOT COMMANDED G110 Blocks containing the G110 cod
  • Page 771B–64134EN/01 APPENDIX G. ALARM LIST Number Message Contents 5222 SRAM CORRECTABLE ERROR The SRAM correctable error cannot be corrected. Cause: A memory problem occurred during memory initialization. Action: Replace the master printed circuit board (SRAM module). 5227 FILE NOT FOUND A specified file
  • Page 772G. ALARM LIST APPENDIX B–64134EN/01 3) Absolute pulse coder (APC) alarm Number Message Contents 300 n AXIS NEED ZRN Manual reference position return is required for the nth–axis (n=1 – 4). 301 APC ALARM:n AXIS nth–axis (n=1 – 2) APC communication error. Failure in data transmission COMMUNICATION Pos
  • Page 773B–64134EN/01 APPENDIX G. ALARM LIST No. Message Description 383 n AXIS : PULSE MISS (EXT) A count error occurred in the separate detector. 384 n AXIS : SOFT PHASE ALARM The digital servo software detected invalid data in the separate detector. (EXT) 385 n AXIS : SERIAL DATA ERROR Communication data
  • Page 774G. ALARM LIST APPENDIX B–64134EN/01 Number Message Contents 409 SERVO ALARM: n AXIS TORQUE Abnormal servo motor load has been detected. Alternatively, abnormal ALM spindle motor load has been detected in Cs mode. 410 SERVO ALARM: n–TH AXIS – The position deviation value when the n–th axis (axis 1–2)
  • Page 775B–64134EN/01 APPENDIX G. ALARM LIST Number Message Contents 439 n AXIS : CNV. OVER VOLT DC LINK 1) PSM: The DC link voltage is too high. 2) PSMR: The DC link voltage is too high. 3) α series SVU: The C link voltage is too high. 4) β series SVU: The link voltage is too high. 440 n AXIS : CNV. EX DECE
  • Page 776G. ALARM LIST APPENDIX B–64134EN/01 Number Message Contents 463 n AXIS : SEND SLAVE DATA Because of an FSSB communication error, the servo system could not FAILED receive correct data. 464 n AXIS : WRITE ID DATA FAILED An attempt was made to write maintenance information on the amplifier maintenance
  • Page 777B–64134EN/01 APPENDIX G. ALARM LIST #7 #6 #5 #4 #3 #2 #1 #0 204 OFS MCC LDA PMS #6 (OFS) : A current conversion error has occured in the digital servo. #5 (MCC) : A magnetic contactor contact in the servo amplifier has welded. #4 (LDA) : The LED indicates that serial pulse coder C is defective. #3 (
  • Page 778G. ALARM LIST APPENDIX B–64134EN/01 Number Message Contents 606 n AXIS : CNV. RADIATOR FAN PSM: The fan for cooling the external heat sink is defective. FAILURE PSMR: The fan for cooling the external heat sink is defective. 607 n AXIS : CNV. SINGLE PHASE PSM: One of the input power phases is abnorma
  • Page 779B–64134EN/01 APPENDIX G. ALARM LIST Number Message Contents 752 FIRST SPINDLE MODE CHANGE This alarm is generated if the system does not properly terminate a FAULT mode change. The modes include the Cs contouring, spindle position- ing, rigid tapping, and spindle control modes. The alarm is activate
  • Page 780G. ALARM LIST APPENDIX B–64134EN/01 Alarm Numbers and Alarms Displayed on the STATUS1 of βi series SVPM SVPM STATUS1 No. Message Faulty location and remedy Description indica- tion(*1) (750) SPINDLE SERIAL LINK A0 1 Replace the ROM on the The program does not start normally. ERROR A SVPM control pri
  • Page 781B–64134EN/01 APPENDIX G. ALARM LIST SVPM STATUS1 No. Message Faulty location and remedy Description indica- tion(*1) 7n13 13 Replace the SVPM control printed An abnormality was detected in the circuit board. SVPM control circuit. (Internal RAM request) 7n18 SPN_n_ : SUMCHECK 18 Replace the SVPM cont
  • Page 782G. ALARM LIST APPENDIX B–64134EN/01 SVPM STATUS1 No. Message Faulty location and remedy Description indica- tion(*1) 7n36 SPN_n_ : OVERFLOW 36 Check whether the position gain An error counter overflow occurred. ERROR value is too large, and correct the COUNTER value. 7n37 SPN_n_ : SPEED DE- 37 Corre
  • Page 783B–64134EN/01 APPENDIX G. ALARM LIST SVPM STATUS1 No. Message Faulty location and remedy Description indica- tion(*1) 7n73 SPN_n_ : MOTOR SEN- 73 1 Replace the feedback cable. The motor sensor feedback signal is SOR DISCON- 2 Check the shield processing. not present. NECTED 3 Check and correct the co
  • Page 784G. ALARM LIST APPENDIX B–64134EN/01 SVPM STATUS1 No. Message Faulty location and remedy Description indica- tion(*1) 9006 SPN_n_ : THERMAL 06 1 Check and correct the parame- The temperature sensor of the motor SENSOR DIS- ter. is disconnected. CONNECT 2 Replace the feedback cable. 9007 SPN_n_ : OVER
  • Page 785B–64134EN/01 APPENDIX G. ALARM LIST SVPM STATUS1 No. Message Faulty location and remedy Description indica- tion(*1) 9029 SPN_n_ : SHORTTIME 29 Check and correct the load status. Excessive load has been applied OVERLOAD continuously for a certain period of time. (This alarm is issued also when the m
  • Page 786G. ALARM LIST APPENDIX B–64134EN/01 SVPM STATUS1 No. Message Faulty location and remedy Description indica- tion(*1) 9050 SPN_n_ : SPNDL CON- 50 Check whether the calculated val- In spindle synchronization, the speed TROL OVER- ue exceeds the maximum motor command calculation value exceed- SPEED spe
  • Page 787B–64134EN/01 APPENDIX G. ALARM LIST SVPM STATUS1 No. Message Faulty location and remedy Description indica- tion(*1) 9120 C0 1 Replace the communication Communication data alarm cables between the CNC and SPM. 2 Replace the SPM control printed circuit board. 3 Replace the spindle interface printed c
  • Page 788G. ALARM LIST APPENDIX B–64134EN/01 SVPM STATUS1 Description Faulty location and remedy indica- tion(*1) 04 When the parameter settings are made not to use Check the parameter settings. the position sensor, meaning that position control is not performed (bits 3, 2, 1, 0 of parameter No. 4002 = 0, 0,
  • Page 789B–64134EN/01 APPENDIX G. ALARM LIST SVPM STATUS1 Description Faulty location and remedy indica- tion(*1) 31 This hardware configuration does not allow the Check the CNC model. spindle FAD function to be used. In this case, the motor is not excited. 33 This hardware configuration does not allow the C
  • Page 790G. ALARM LIST APPENDIX B–64134EN/01 No. LED display Description Countermeasure A first to third reference position return cannot Set the reference position. 093 be executed because the reference position has not yet been established. The reference position has not yet been estab- Set the reference p
  • Page 791B–64134EN/01 APPENDIX G. ALARM LIST Pulse coder alarms No. LED display Description Countermeasure A communication error (DTER) for the serial Check the connection of the signal cable. If the pulse coder was detected. cable is normal, the pulse coder may be defec- 300 tive. Turn the power off. If the
  • Page 792G. ALARM LIST APPENDIX B–64134EN/01 Servo alarms No. LED display Description Countermeasure The servo motor has overheated (estimated The motor operation condition may be too se- 400 value). vere. Check the operation condition. SVU–12 The cooling fins have over- The load on the motor may be too high
  • Page 793B–64134EN/01 APPENDIX G. ALARM LIST No. LED display Description Countermeasure [SVU–12, SVU–20] This alarm is issued when an excessively large An overcurrent alarm is issued. current flows in the main circuit. (1) Check whether a valid motor number is specified in parameter No.30. (2) Check whether
  • Page 794G. ALARM LIST APPENDIX B–64134EN/01 No. LED display Description Countermeasure [SVU–40, SVU–80] This alarm is issued in the following cases: An overcurrent alarm or IPM alarm is issued. S This alarm is issued when an excessively large current flows in the main circuit. S This alarm is issued when an
  • Page 795B–64134EN/01 APPENDIX G. ALARM LIST No. LED display Description Countermeasure A DC link overvoltage alarm is issued. This alarm is issued when the DC voltage of the main circuit power is too high. (1) When SVU–12 or SVU–20 is used, and a separate regenerative discharge unit is not used, check the s
  • Page 796G. ALARM LIST APPENDIX B–64134EN/01 Overtravel alarms No. LED display Description Countermeasure The positive stroke limit has been exceeded. Check whether *+OT and *–OT are connected 500 correctly. Check whether a correct move com- mand is specified. Move the tool in the opposite The negative strok
  • Page 797B–64134EN/01 APPENDIX G. ALARM LIST 12) System alarms (These alarms cannot be reset with reset key.) Number Message Contents 900 ROM PARITY ROM parity error (CNC/OMM/Servo) Replace the number of ROM. 910 SRAM PARITY : (BYTE 0) RAM parity error in the tape memory RAM module. Clear the memory or repla
  • Page 798
  • Page 799B–64134EN/01 Index [Numbers] Canned Cycle Machining, 651 Canned Drilling Cycle Formats, 300 7.2″ Monochrome LCD/MDI Unit (Horizontal Type), 337 Cautions on Reading this Manual, 7 7.2″ Monochrome LCD/MDI Unit (Vertical Type), Cautions on Various Kinds of Data, 7 338 Chamfering and Corner R, 162 Chang
  • Page 800Index B–64134EN/01 [D] Displaying and Setting Tool Life Management Data, 605 Data for Each Canned Cycle, 654 Displaying Directory of Floppy Disk, 471 Data Input/Output, 334 Displaying Memory Used and a List of Programs, 574 Data input/output, 452 Displaying Pattern Data and Pattern Menu, 601 Data In
  • Page 801B–64134EN/01 Index Front Boring Cycle (G85) / Side Boring Cycle (G89), Inputting and Outputting Offset Data, 488 159 Inputting and Outputting Parameters, 486 Front Drilling Cycle (G83) / Side Drilling Cycle (G87), 154 Inputting and Outputting Parameters and Pitch Error Compensation Data, 465 Front F
  • Page 802Index B–64134EN/01 Manual Absolute On and Off, 378 Outer Diameter / Internal Diameter Cutting Cycle (G90), 126 Manual Guide 0i, 637 Outer Diameter / Internal Diameter Drilling Cycle Manual Handle Feed, 375 (G75), 144 Manual Handle Interruption, 407 Outputting a Program, 461 Manual Intervention and R
  • Page 803B–64134EN/01 Index Program Creating Operations, 640 Screens Displayed by Function Key PROG (In the Program Display, 331 EDIT Mode), 573 Program Input/Output, 458 Screens Displayed by Function Key , 608 Program Number Search, 519 SYSTEM Program of Tool Life Data, 102 Selecting a Workpiece Coordinate
  • Page 804Index B–64134EN/01 System Variables, 242 Tool Movement Range – Stroke, 27 Tool Offset, 175 Tool Path at Corner, 732 [T] Tool Selection, 101, 176 T Code for Tool Offset, 176 Torque Limit Skip (G31 P99), 61 Tape Code List, 717 Turning on the Power, 366 Test Operation, 419 Testing a Program, 325 The Se
  • Page 805Revision Record FANUC Series 0i Mate–TC OPERATOR’S MANUAL (B–64134EN) 01 Jun., 2004 Edition Date Contents Edition Date Contents
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