1. Fanuc
  2. Series 16i/18i/20i/21i/160i/180i/210i/160is/180is/210is - Model A

Series 16i/18i/20i/21i/160i/180i/210i/160is/180is/210is - Model A Maintenance manual Page 19

Maintenance manual
TABLE OF CONTENTS
B--63005EN/02
c--3
2.4.10 HSSB Interface Board 233........................................................
2.4.11 I/O Link--II Board 236...........................................................
2.4.12 PROFIBUS Board 238...........................................................
2.4.13 Ethernet Board 240.............................................................
2.4.14 DeviceNet Interface Board 244....................................................
2.5 LIST OF UNITS AND PRINTED CIRCUIT BOARDS 245..................................
2.5.1 Basic Unit 245.................................................................
2.5.2 MDI Unit 255..................................................................
2.5.3 Printed Circuit Boards of the Control Unit 257........................................
2.5.4 Others 263....................................................................
2.6 REPLACING THE MOTHERBOARD 264...............................................
2.7 MOUNTING AND REPLACING THE PC CARD (MMX PENTIUM) 267.....................
2.8 MOUNTING AND REPLACING THE CE CARD 271.....................................
2.9 REPLACING FUSE ON CONTROL UNIT 275...........................................
2.10 REPLACING BATTERY 277..........................................................
2.11 REPLACING FAN MOTORS 281......................................................
2.12 REPLACING LCD BACKLIGHT 284..................................................
2.13 HEAT GENERATED IN EACH UNIT 291...............................................
3. STAND--ALONE TYPE i SERIES HARDWARE 294................................
3.1 HARDWARE CONFIGURATION 295..................................................
3.2 HARDWARE OVERVIEW 296........................................................
3.2.1 Series 16i/160i 296..............................................................
3.2.2 Series 18i/180i 298..............................................................
3.2.3 Series 21i/210i 299..............................................................
3.3 TOTAL CONNECTION DIAGRAMS 300...............................................
3.4 CONNECTOR AND CARD CONFIGURATIONS OF PRINTED CIRCUIT BOARDS 304........
3.4.1 Main CPU Board of Series 16i/18i/21i 304...........................................
3.4.2 Sub--CPU Board 312............................................................
3.4.3 RISC Board, Data Server Board, RISC + Data Server Board 316.........................
3.4.4 C Board, Serial Communication Board 322..........................................
3.4.5 HSSB Interface Board 323........................................................
3.4.6 CAP--II Board 325..............................................................
3.4.7 I/O Link--II Board 326...........................................................
3.4.8 Ethernet Board 327.............................................................
3.4.9 DeviceNet Board 330............................................................
3.4.10 PROFIBUS Master Board 332.....................................................
3.4.11 PROFIBUS Slave Board 333......................................................
3.4.12 FL--net Board 334..............................................................
3.5 UNITS AND PRINTED CIRCUIT BOARDS 335..........................................
3.5.1 Basic Units 335................................................................
3.5.2 Printed Circuit Boards of Control Unit 335...........................................
3.5.3 LCD/MDI Unit 339.............................................................
3.5.4 Other Units 340................................................................
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Contents Summary of Series 16i/18i/20i/21i/160i/180i/210i/160is/180is/210is - Model A Maintenance manual

  • Page 1GE Fanuc Automation Computer Numerical Control Products Series 16i / 18i / 20i / 21i - Model A Series 160i / 180i / 210i - Model A Series 160is / 180is / 210is - Model A Maintenance Manual B-63005EN/02 Japan 1999
  • Page 2Warnings and notices for GFLE-003 this publication Warning In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. Therefore, matters wh
  • Page 3SAFETY PRECAUTIONS This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). CNC maintenanc
  • Page 4SAFETY PRECAUTIONS B--63005EN/02 1 DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the maintenance personnel (herein referred to as the user) and preventing damage to the machine. Precautions are classified into Warnings and Cautions according to their
  • Page 5B--63005EN/02 SAFETY PRECAUTIONS 2 WARNINGS RELATED TO CHECK OPERATION WARNING 1. When checking the operation of the machine with the cover removed (1) The user’s clothing could become caught in the spindle or other components, thus presenting a danger of injury. When checking the operation, stand a
  • Page 6SAFETY PRECAUTIONS B--63005EN/02 WARNING 5. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to
  • Page 7B--63005EN/02 SAFETY PRECAUTIONS 3 WARNINGS RELATED TO REPLACEMENT WARNING 1. Always turn off the power to the CNC and the main power to the power magnetics cabinet. If only the power to the CNC is turned off, power may continue to be supplied to the serve section. In such a case, replacing a unit m
  • Page 8SAFETY PRECAUTIONS B--63005EN/02 4 WARNINGS RELATED TO PARAMETERS WARNING 1. When machining a workpiece for the first time after modifying a parameter, close the machine cover. Never use the automatic operation function immediately after such a modification. Instead, confirm normal machine operation
  • Page 9B--63005EN/02 SAFETY PRECAUTIONS 5 WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE WARNING 1. Memory backup battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with t
  • Page 10SAFETY PRECAUTIONS B--63005EN/02 WARNING 2. Absolute pulse coder battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only thos
  • Page 11B--63005EN/02 SAFETY PRECAUTIONS WARNING 3. Fuse replacement Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse. For this reason, only those personnel who have received approved safety and maintenance training may perform this work. When replacin
  • Page 12B--63005EN/02 PREFACE PREFACE Description of 1.Display and operation this manual This chapter covers those items, displayed on the screen, that are related to maintenance. A list of all supported operations is also provided at the end of this chapter. 2.LCD mounted type i Series hardware This chapte
  • Page 13PREFACE B--63005EN/02 This manual can be used with the following models. The abbreviated names may be used. Applicable models Product name Abbreviation FANUC Series 16i--TA 16i--TA T series or T series FANUC Series 160i--TA 160i--TA (two--path control)*1 FANUC Series 160is--TA 160is--TA FANUC Series
  • Page 14B--63005EN/02 PREFACE Renaming of PMC The manual presents programming descriptions for the PMC models Models listed in the following table. None that some models have been renamed; in the product name column, the old names are enclosed in parentheses, while the new names appear above the old names.
  • Page 15PREFACE B--63005EN/02 Related manuals The table below lists manuals related to MODEL A of Series 16i, Series 18i, Series 160i and Series 180i. In the table, this manual is marked with an asterisk(*). Table 1 Related Manuals Specification Manual name number DESCRIPTIONS B--63002EN CONNECTION MANUAL (
  • Page 16B--63005EN/02 PREFACE Related manuals of SERVO MOTOR Related manuals of SERVO MOTOR ∼ series, ϒ series ∼ series, ϒ series Specification Manual name number FANUC AC SERVO MOTOR ∼ series DESCRIPTIONS B--65142E FANUC AC SERVO MOTOR ∼ series PARAMETER MANUAL B--65150E FANUC AC SPINDLE MOTOR ∼ series DES
  • Page 17B--63005EN/02 Table of Contents SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s--1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 18TABLE OF CONTENTS B--63005EN/02 1.11 OPERATING MONITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 1.11.1 Display Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 19B--63005EN/02 TABLE OF CONTENTS 2.4.10 HSSB Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 2.4.11 I/O Link-- II Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 20TABLE OF CONTENTS B--63005EN/02 3.6 MOUNTING AND REMOVING AN OPTION BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 3.6.1 Mounting and Removing the Main CPU Board and a Full-- Size Option Board . . . . . . . . . . . 341 3.6.1.1 Removing the board . . . . . . . . . . . . .
  • Page 21B--63005EN/02 TABLE OF CONTENTS 5.2.4 Outputting Pitch Error Compensation Amount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398 5.2.5 Outputting Custom Macro Variable Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399 5.2.6 Outputtin
  • Page 22TABLE OF CONTENTS B--63005EN/02 7. DIGITAL SERVO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 523 7.1 INITIAL SETTING SERVO PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524 7.2 SE
  • Page 23B--63005EN/02 TABLE OF CONTENTS 9.13 ALARM 300 (V READY OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605 9.14 ALARM 404 (V READY ON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 24TABLE OF CONTENTS B--63005EN/02 C. BOOT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 728 C.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 25B--63005EN/02 TABLE OF CONTENTS F.4 OTHER SCREENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 777 F.4.1 CNC Alarm Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 26B--63005EN/02 1. DISPLAY AND OPERATION 1 DISPLAY AND OPERATION This chapter describes how to display various screens by the function keys. The screens used for maintenance are respectively displayed. 1.1 FUNCTION KEYS AND SOFT KEYS . . . . . . . . . . . . 2 1.2 SCREEN DISPLAYED IMMEDIATELY AFTER POW
  • Page 271. DISPLAY AND OPERATION B--63005EN/02 1.1 Operations and soft key display staturs for each function key are described below: FUNCTION KEYS AND SOFT KEYS 1.1.1 To display a more detailed screen, press a function key followed by a soft key. Soft keys are also used for actual operations. Soft Keys The
  • Page 28B--63005EN/02 1. DISPLAY AND OPERATION POSITION SCREEN Soft key transition triggered by the function key POS POS Absolute coordinate display [ABS] [(OPRT)] [PTSPRE] [EXEC] [RUNPRE] [EXEC] Relative coordinate display [REL] [(OPRT)] (Axis or numeral) [PRESET] [ORIGIN] [ALLEXE] [Axis name] [EXEC] [PTSP
  • Page 291. DISPLAY AND OPERATION B--63005EN/02 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the MEM mode 1/2 PROG Program display screen [PRGRM] [(OPRT)] [BG--EDT] See “When the soft key [BG--EDT] is pressed” [O number] [O SRH] (1) [N number] [N SRH] [REWIND] [P TYPE] [Q TYPE] [F
  • Page 30B--63005EN/02 1. DISPLAY AND OPERATION 2/2 (2) [FL.SDL] [PRGRM] Return to (1) (Program display) File directory display screen [DIR] [(OPRT)] [SELECT] (File No. ) [F SET] [EXEC] Schedule operation display screen [SCHDUL] [(OPRT)] [CLEAR] [CAN] [EXEC] (Schedule data) [INPUT] 5
  • Page 311. DISPLAY AND OPERATION B--63005EN/02 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the EDIT mode 1/2 PROG Program display [PRGRM] [(OPRT)] [BG--EDT] See “When the soft key [BG--EDT] is pressed” (O number) [O SRH] (Address) [SRH] (Address) [SRH] [REWIND] [F SRH] [CAN] (
  • Page 32B--63005EN/02 1. DISPLAY AND OPERATION 2/2 (1) Program directory display [LIB] [(OPRT)] [BG--EDT] See “When the soft key [BG--EDT] is pressed” (O number) [O SRH] Return to the program [READ] [CHAIN] [STOP] [CAN] (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] Graphic Conversational Programm
  • Page 331. DISPLAY AND OPERATION B--63005EN/02 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the MDI mode PROG Program display [PRGRM] [(OPRT)] [BG--EDT] See “When the soft key [BG--EDT] is pressed” Program input screen [MDI] [(OPRT)] [BG--EDT] See “When the soft key [BG--EDT] is
  • Page 34B--63005EN/02 1. DISPLAY AND OPERATION PROGRAM SCREEN Soft key transition triggered by the function key PROG in the HNDL, JOG, or REF mode PROG Program display [PRGRM] [(OPRT)] [BG--EDT] See “When the soft key [BG--EDT] is pressed” Current block display screen [CURRNT] [(OPRT)] [BG--EDT] See “When t
  • Page 351. DISPLAY AND OPERATION B--63005EN/02 PROGRAM SCREEN Soft key transition triggered by the function key PROG in the TJOG or THDL mode PROG Program display [PRGRM] [(OPRT)] [BG--EDT] See “When the soft key [BG--EDT] is pressed” Program input screen [MDI] [(OPRT)] [BG--EDT] See “When the soft key [BG-
  • Page 36B--63005EN/02 1. DISPLAY AND OPERATION PROG PROGRAM SCREEN Soft key transition triggered by the function key (When the soft key [BG--EDT] is pressed in all modes) 1/2 PROG Program display [PRGRM] [(OPRT)] [BG--END] (O number) [O SRH] (Address) [SRH] (Address) [SRH] [REWIND] [F SRH] [CAN] (N number
  • Page 371. DISPLAY AND OPERATION B--63005EN/02 2/2 (1) Program directory display [LIB] [(OPRT)] [BG--EDT] (O number) [O SRH] Return to the program [READ] [CHAIN] [STOP] [CAN] (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] Graphic Conversational Programming [C.A.P.] [PRGRM] Return to the program [G
  • Page 38B--63005EN/02 1. DISPLAY AND OPERATION Soft key transition triggered by the OFFSET/SETTING SCREEN (T series) function key OFFSET SETTING 1/2 OFFSET SETTING Tool offset screen [OFFSET] [WEAR] [(OPRT)] (Number) [NO SRH] [GEOM] (Axis name and numeral) [MEASUR] (Axis name) [INP.C.] (Numeral) [+INPUT] (N
  • Page 391. DISPLAY AND OPERATION B--63005EN/02 2/2 (1) Pattern data input screen [MENU] [(OPRT)] (Number) [SELECT] Software operator’s panel screen [OPR] Tool life management setting screen [TOOLLF] [(OPRT)] (Number) [NO SRH] [CLEAR] [CAN] [EXEC] (Numeral) [INPUT] Y--axis tool offset screen [OFST.2] [WEAR]
  • Page 40B--63005EN/02 1. DISPLAY AND OPERATION Soft key transition triggered by the OFFSET/SETTING SCREEN (M series) function key OFFSET SETTING 1/2 OFFSET SETTING Tool offset screen [OFFSET] [(OPRT)] (Number) [NO SRH] (Axis name) [INP.C.] (Numeral) [+INPUT] (Numeral) [INPUT] [CLEAR] [ALL] [WEAR] [GEOM] [RE
  • Page 411. DISPLAY AND OPERATION B--63005EN/02 2/2 (1) Patten data input screen [MENU] [(OPRT)] (Number) [SELECT] Software operator’s panel screen [OPR] Tool life management setting screen [TOOLLF] [(OPRT)] (Number) [NO SRH] [CLEAR] [CAN] [EXEC] (Numeral) [INPUT] 16
  • Page 42B--63005EN/02 1. DISPLAY AND OPERATION SYSTEM SCREEN Soft key transition triggered by the function key SYSTEM 1/3 SYSTEM Parameter screen [PARAM] [(OPRT)] (Number) [NO SRH] [ON:1] [OFF:0] (Numeral) [+INPUT] (Numeral) [INPUT] [READ] [CAN] [EXEC] [PUNCH] [CAN] [EXEC] Diagnosis screen [DGNOS] [(OPRT)]
  • Page 431. DISPLAY AND OPERATION B--63005EN/02 (1) (2) (3) 2/3 [DUMP] [SEARCH] [BYTE] [WORD] [D.WORD] [DRARA]/[NDPARA] [PMCDGN] [TITLE] [STATUS] [SEARCH] [ALARM] [TRACE] [T.DISP]/[TRCPRM] [EXEC] [M.SRCH] [SEARCH] [INPUT] [ANALYS] [SCOPE] [SGNPRM] With [DELETE] [START]/[STOP] PMC--RC [INIT] [T--SRCH] only [A
  • Page 44B--63005EN/02 1. DISPLAY AND OPERATION (4) 3/3 Pitch error compensation screen [PITCH] [(OPRT)] (No.) [NO SRH] [ON:1] [OFF:0] (Numeral) [+INPUT] (Numeral) [INPUT] [READ] [CAN] [EXEC] [PUNCH] [CAN] [EXEC] Servo parameter screen [SV.PRM] [SV.SET] [ON:1] [(OPRT)] [SV.TUN] [OFF:0] (Numeral) [INPUT] [TRA
  • Page 451. DISPLAY AND OPERATION B--63005EN/02 MESSAGE SCREEN Soft key transition triggered by the function key MESSAGE MESSAGE Alarm display screen [ALARM] Message display screen [MSG] Alarm history screen [HISTRY] [(OPRT)] [CLEAR] HELP SCREEN Soft key transition triggered by the function key HELP HELP Ala
  • Page 46B--63005EN/02 1. DISPLAY AND OPERATION GRAPHIC SCREEN (T series) Soft key transition triggered by the function key GRAPH Tool path graphics Mode 0 GRAPH Tool path graphics [G.PRM] [(OPRT)] [NORMAL] [GRAPH] [(OPRT)] [ZOOM] [HEAD] [ERASE] [PROCES] [EXEC] [STOP] [ZOOM] [(OPRT)] [ACT] [HI/LO] A.ST/Path
  • Page 471. DISPLAY AND OPERATION B--63005EN/02 GRAPHIC SCREEN (M series) Soft key transition triggered by the function key GRAPH Tool path graphics GRAPH Tool path graphics [PARAM] [EXEC] [(OPRT)] [AUTO] [STSRT] [STOP] [REWIND] [CLEAR] [ZOOM] [(OPRT)] [EXEC] [] [] [POS] [] [] Solid graphics GRAPH Solid
  • Page 48B--63005EN/02 1. DISPLAY AND OPERATION 1.1.2 The function selection soft keys are intended to select screens. Their Function Keys and Soft functions are equivalent to those of the function keys. For example, pressing function selection soft key [ POS ] selects the same screen that Keys (for 20i) is
  • Page 491. DISPLAY AND OPERATION B--63005EN/02 Function key 1 Pressing one of the chapter selection soft keys displays the corresponding screen. CHAP If a desired chapter soft key does not appear, press the continuous menu key. In some cases, several other chapters can be selected in a chapter. Function sel
  • Page 50B--63005EN/02 1. DISPLAY AND OPERATION 1.2 SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON 1.2.1 Types of PCBs mounted on the slots are displayed. If a hardware trouble or an incorrect mounting is found, this screen is Slot Status Display displayed. D Slot state screen SLOT CONFIGURATION DISPL
  • Page 511. DISPLAY AND OPERATION B--63005EN/02 D Software ID 40 : Main CPU 41 : C language 43 : Sub CPU 49 : CAP II 4A : Remote buffer 4F : PMC--RE 53 : Loader control 59 : RISC board for high--precision contour control 5E : HSSB interface (with PC) 1.2.2 Setting Module Screen END : Setting B0F1-01 complete
  • Page 52B--63005EN/02 1. DISPLAY AND OPERATION 1.3 After the system has been installed correctly, you can find the PCBs installed and the softwares integrated on the system configuration screen. SYSTEM CONFIGURATION SCREEN 1.3.1 (1) Press SYSTEM key. Display Method (2) Press soft key [SYSTEM], then the syst
  • Page 531. DISPLAY AND OPERATION B--63005EN/02 D Module ID ID Name D5 Series 16i motherboard C5 Series 18i motherboard CC Series 160i motherboard EC Series 180i motherboard D4 Series 20i motherboard CD Serial communication board: remote buffer/DNC2 Serial communication board: DNC1 C language board CAP--II b
  • Page 54B--63005EN/02 1. DISPLAY AND OPERATION 1.3.3 Kind of software Software Configuration Software series Screen SYSTEM CONFIG (SOFTWARE) 01234 N12345 PAGE:02 SYSTEM B0F0 0001 Software version BASIC+OPTION-A1 Software SERVO 9090 0001 configuration PMC(SYS) 406A 0001 406B 0001 4099 0001 PMC(LAD) FS16 0001
  • Page 551. DISPLAY AND OPERATION B--63005EN/02 1.4 ALARM HISTORY SCREEN 1.4.1 Alarms generated in the NC are recorded. The latest 25 alarms generated are recorded. The 26th and former alarms are deleted. General 1.4.2 (1) Press MESSAGE key . Screen Display (2) Press soft key [HISTRY] and an alarm history sc
  • Page 56B--63005EN/02 1. DISPLAY AND OPERATION 1.5 This function enables the saving of external operator messages as a record. EXTERNAL The record can be viewed on the external operator message history screen. OPERATOR MESSAGES RECORD 1.5.1 (1) Press the MESSAGE function key. Screen Display (2) Press the ri
  • Page 571. DISPLAY AND OPERATION B--63005EN/02 1.5.3 Parameter #7 #6 #5 #4 #3 #2 #1 #0 3113 MS1 MS0 MHC #0 (MHC) The records of an external operator message: 0 : Cannot be erased. 1 : Can be erased. #6, #7 (MS0,MS1) These bits set the number of characters to be retained in each record of an external operato
  • Page 58B--63005EN/02 1. DISPLAY AND OPERATION 1.6 This function displays the key and signal operations performed by the operator upon the occurrence of a fault or the output of an alarm, together OPERATION with the corresponding alarms. HISTORY This function records the following data: (1) MDI key operatio
  • Page 591. DISPLAY AND OPERATION B--63005EN/02 1.6.2 Screen Display D Displaying the operation (1) Press the SYSTEM function key. history (2) Press the continue menu key [ ]. The [OPEHIS] (OPERATION HISTORY) soft key are displayed. (3) Press the [OPEHIS] soft key twice. The operation history screen is displ
  • Page 60B--63005EN/02 1. DISPLAY AND OPERATION Data displayed on the operation history screen (1) MDI keys Address and numeric keys are displayed after a single space. Soft keys are displayed in square brackets ([]). Other keys (RESET/INPUT, for example) are displayed in angle brackets (<>). A key pressed a
  • Page 611. DISPLAY AND OPERATION B--63005EN/02 Mode selection signals and rapid traverse override signals are displayed as indicated below: Input signal Name displayed MD1 ND2 MD4 REF DNC1 0 0 0 0 0 MDI 1 0 0 0 0 MEM 1 0 0 0 1 RMT 0 1 0 0 0 NOMODE 1 1 0 0 0 EDT 0 0 1 0 0 H/INC 1 0 1 0 0 JOG 1 0 1 1 0 REF 0
  • Page 62B--63005EN/02 1. DISPLAY AND OPERATION 1) The power--on time is displayed as shown below: 97/01/20 ==== Year/Month/Day 09:15:30 ==== Hour:Minute:Second 2) The power--off time and the time when an NC alarm occurred are displayed in reverse video. 97/01/20 ==== Year/Month/Day 09:15:30 ==== Hour:Minute
  • Page 631. DISPLAY AND OPERATION B--63005EN/02 1.6.3 (1) On the operation history signal selection screen, press the [(OPE)] soft Setting The Input key. Signal or Output Signal OP_HIS SIGNAL SELECT O1000 N02000 to Be Recorded in The Operation History No. ADDRES SIGNAL No. ADDRES SIGNAL 01 G0004 00000010 11
  • Page 64B--63005EN/02 1. DISPLAY AND OPERATION (8) Pressing the return menu key [ ] causes the [OPEHIS] (OPE) soft key to be displayed again. D Input signals and output signals to be recorded in the history NOTE 1 A cross () indicates that a signal will not be recorded. Also, any signal for which an addres
  • Page 651. DISPLAY AND OPERATION B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 G020 f f f f f f f f  G042 f f f f f f f f G043 f ⌠ f ⌠ ⌠ f f f G044 f f f f f f MLK BDT1 G045 BDT9 BDT8 BDT7 BDT6 BDT5 BDT4 BDT3 BDT2 G046 DRN KEY4 KEY3 KEY2 KEY1 f SBK f G047 f f f f f f f f  G060 f f f f f f f f G061 f f f f f f f
  • Page 66B--63005EN/02 1. DISPLAY AND OPERATION #7 #6 #5 #4 #3 #2 #1 #0 G115 f f f f f f f f G116 *--L8 *--L7 *--L6 *--L5 *--L4 *--L3 *--L2 *--L1 G117 f f f f f f f f G118 *+ED8 *+ED7 *+ED6 *+ED5 *+ED4 *+ED3 *+ED2 *+ED1 G119 f f f f f f f f G120 *--ED8 *--ED7 *--ED6 *--ED5 *--ED4 *--ED3 *--ED2 *--ED1 G121 f
  • Page 671. DISPLAY AND OPERATION B--63005EN/02 2. List of Address for 2--path control MT⌡PMC #7 #6 #5 #4 #3 #2 #1 #0 X000 f f f f f f f f  X127 f f f f f f f f PMC⌡CNC (Signals for tool post 1) #7 #6 #5 #4 #3 #2 #1 #0 G000 f f f f f f f f  G003 f f f f f f f f G004 f f f f FIN f f f G005 f f f f TFIN SF
  • Page 68B--63005EN/02 1. DISPLAY AND OPERATION #7 #6 #5 #4 #3 #2 #1 #0 G061 f f f f f f f RGTA G062 f f f f f f f f  G099 f f f f f f f f G100 +J8 +J7 +J6 +J5 +J4 +J3 +J2 +J1 G101 f f f f f f f f G102 --J8 --J7 --J6 --J5 --J4 --J3 --J2 --J1 G103 f f f f f f f f  G105 f f f f f f f f G106 MI8 MI7 MI6 MI5
  • Page 691. DISPLAY AND OPERATION B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 G126 SVF8 SVF7 SVF6 SVF5 SVF4 SVF3 SVF2 SVF1 G127 f f f f f f f f  G129 f f f f f f f f G130 *IT8 *IT7 *IT6 *IT5 *IT4 *IT3 *IT2 *IT1 G131 f f f f f f f f G132 f f f f +MIT4 +MIT3 +MIT2 +MIT1 G133 f f f f f f f f G134 f f f f --MIT4 --M
  • Page 70B--63005EN/02 1. DISPLAY AND OPERATION #7 #6 #5 #4 #3 #2 #1 #0 G1020 f f f f f f f f  G1042 f f f f f f f f G1043 f ⌠ f ⌠ ⌠ f f f G1044 f f f f f f MLK BDT1 G1045 BDT9 BDT8 BDT7 BDT6 BDT5 BDT4 BDT3 BDT2 G1046 DRN KEY4 KEY3 KEY2 KEY1 f SBK f G1047 f f f f f f f f  G1060 f f f f f f f f G1061 f f
  • Page 711. DISPLAY AND OPERATION B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 G1116 *--L8 *--L7 *--L6 *--L5 *--L4 *--L3 *--L2 *--L1 G1117 f f f f f f f f G1118 *+ED8 *+ED7 *+ED6 *+ED5 *+ED4 *+ED3 *+ED2 *+ED1 G1119 f f f f f f f f G1120 *--ED8 *--ED7 *--ED6 *--ED5 *--ED4 *--ED3 *--ED2 *--ED1 G1121 f f f f f f f f 
  • Page 72B--63005EN/02 1. DISPLAY AND OPERATION 1.6.4 Recorded data can be output to an input/output unit connected via a Inputting and reader/punch interface. An output record can be input from the input/output unit. Outputting the Set the input/output unit to be used in setting parameters No. 0020 and Oper
  • Page 731. DISPLAY AND OPERATION B--63005EN/02 1) Header T 0 C O P E R A T I O N H I S T O R Y ; C: Data word 2) MDI/soft key T 5 0 P 0 to 1 H * * ; P0: Usually P1: At power--on H **: Key code (See the following table.) 3) Signal T 5 1 P 0 to 6 N 0 to 255 H * * , * * ; New data Old data P0: X0000 and above
  • Page 74B--63005EN/02 1. DISPLAY AND OPERATION 4) Alarm T 5 2 P 0 to 10 N * * * * ; P0: P/S No. 100 P1: P/S No. 000 P2: P/S No. 101 P3: P/S No. 0001 to 254 P4: Overtravel alarm P5: Overheat alarm P6: Servo alarm P7: System alarm P8: APC alarm P9: Spindle alarm P10: P/S alarm No. 5000 to 5999 P15: External a
  • Page 751. DISPLAY AND OPERATION B--63005EN/02 6) MDI/soft key of path 2 T 5 4 P 0 to 1 H * * ; P0: Usually P1: At power--on H **: KCB code (See the following table.) 7) Signal of path 2 T 5 5 P 2, 6 N 1000 to 1255 H * * , * * ; New data Old data P2: G1000 and above P6: F1000 and above N***: DI/DO number H
  • Page 76B--63005EN/02 1. DISPLAY AND OPERATION Key codes (MDI/soft key) (00H to 7FH) 0 1 2 3 4 5 6 7 0 Space 0 @ P 1 ! 1 A Q 2 ” 2 B R 3 # 3 C S 4 $ 4 D T 5 % 5 E U 6 & 6 F V 7 ’ 7 G W 8 ( 8 H X 9 ) 9 I Y A ; * : J Z (EOB) B + K [ C ’ < L ¥ D -- = M ] E . > N F / ? O -- 51
  • Page 771. DISPLAY AND OPERATION B--63005EN/02 (80H to FFH) 8 9 A B C D E F 0 Reset F0 * * 1 MMC F1 * * 2 CNC F2 * * 3 F3 * 4 Shift Insert F4 * * 5 Delete F5 * * 6 CAN Alter F6 * * 7 F7 * 8 Cur Input POS F8 * * * * 9 Cur PROG F9 * * * A Cur Help OFFSET * * SETTING * B Cur SYSTEM * * C MESSAGE * D CUSTOM
  • Page 78B--63005EN/02 1. DISPLAY AND OPERATION 1.6.5 (1) While the operation history screen is displayed, no information can be Notes recorded to the history. (2) An input signal having an on/off width of up to 16 msec is not recorded in the history. Some signals are not recorded in the history. (3) Once th
  • Page 791. DISPLAY AND OPERATION B--63005EN/02 1.7 HELP FUNCTION 1.7.1 The help function displays alarm information, operation method and a table of contents for parameters. This function is used as a handbook. General 1.7.2 Press HELP key on any screen other than PMC screen, then a help screen Display Meth
  • Page 80B--63005EN/02 1. DISPLAY AND OPERATION D Help for operation (1) Press [2 OPR], then a menu for operation method is displayed. HELP (OPERATION METHOD) O1234 N12345 1. PROGRAM EDIT 2. SEARCH 3. RESET 4. DATA INPUT WITH MDI 5. DATA INPUT WITH TAPE 6. OUTPUT 7. INPUT WITH FANUC CASSETTE 8. OUTPUT WITH F
  • Page 811. DISPLAY AND OPERATION B--63005EN/02 D Parameter table Press soft key [3 PARA], then a parameter table is displayed. HELP (PARAMETER TABLE) O1234 N12345 1/4 Current page/ Total ∙SETTING (NO.0000~ ) page ∙READER/PUNCHER INTERFACE (NO.0100~ ) ∙AXIS CONTROL/SETTING UNIT (NO.1000~ ) ∙COORDINATE SYSTEM
  • Page 82B--63005EN/02 1. DISPLAY AND OPERATION 1.8 DISPLAYING DIAGNOSTIC PAGE 1.8.1 (1) Press SYSTEM key. Displaying Diagnostic (2) Press soft key [DGNOS], then a diagnostic screen is displayed. Page 1.8.2 Contents Displayed D Causes when the 000 WAITING FOR FIN SIGNAL An auxiliary function is being machine
  • Page 831. DISPLAY AND OPERATION B--63005EN/02 D Cause of the cycle start LED turned off 020 CUT SPEED UP/DOWN 1 0 0 0 1 0 0 021 RESET BUTTON ON 0 0 1 0 0 0 0 022 RESET AND REWIND ON 0 0 0 1 0 0 0 023 EMERGENCY STOP ON 1 0 0 0 0 0 0 024 RESET ON 1 1 1 1 0 0 0 025 STOP MOTION OR DWELL 1 1 1 1 1 1 0 Input of
  • Page 84B--63005EN/02 1. DISPLAY AND OPERATION D C executor status DGN 045 C executor status [Data type] Bit [Valid data range] 0 to 255 C executor status 0: Normal. 2: Inoperable because of an incorrect FROM content. 3: Inoperable because the power was switched on with the M and 0 keys held down. 5: Inoper
  • Page 851. DISPLAY AND OPERATION B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 DGN 201 ALD EXP Overload 0 -- -- -- Motor overheat alarm l 1 -- -- -- Amplifier overheat Disconnec- 1 -- -- 0 Built--in pulse coder (hand) tion i alarm l 1 -- -- 1 Disconnection of separated type pulse coder (hard) 0 -- -- 0 Disconnectio
  • Page 86B--63005EN/02 1. DISPLAY AND OPERATION D Details of stand--alone type serial pulse coder alarms #7 #6 #5 #4 #3 #2 #1 #0 DGN 205 OHA LDA BLA PHA CMA BZA PMA SPH #7(OHA): Overheat occurred in the stand--alone type pulse coder. #6(LDA): An LED error occurred in the stand--alone type pulse coder. #5(BLA
  • Page 871. DISPLAY AND OPERATION B--63005EN/02 D Reference position shift function DGN 302 Distance from the end of the deceleration dog to the first grid point [Data type] Two--word axis [Units of data] 0.001 mm (metric output), 0.0001 inch (inch output) [Valid data range] 0 to 99999999 D Position deviati
  • Page 88B--63005EN/02 1. DISPLAY AND OPERATION D Cause of the APZ bit (bit 4 of parameter 1815) brought to 0 #7 #6 #5 #4 #3 #2 #1 #0 DGN 310 DTH ALP NOF BZ2 BZ1 PR2 PR1 #0(PR1): The setting of the following parameters has been changed: Parameters 1821, 1850, 1860, 1861. #1(PR2): The setting of the ATS bit (
  • Page 891. DISPLAY AND OPERATION B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 DGN 321 XE3 XE2 XE1 XE0 ER3 ER2 ER1 ER0 Indicates the cause of an FSSBC error. #0(ER0): INFORMED ERROR #1(ER1): (RESERVE) #2(ER2): Master port disconnection #3(ER3): External EMG input Indicates the cause of an FSSBC error resulting from
  • Page 90B--63005EN/02 1. DISPLAY AND OPERATION #7 #6 #5 #4 #3 #2 #1 #0 DGN 331 DMA TP1 TP0 HA2 HA1 HA0 #7 #6 #5 #4 #3 #2 #1 #0 DGN 333 DMA TP1 TP0 HA2 HA1 HA0 ~~ #7 #6 #5 #4 #3 #2 #1 #0 DGN 349 DMA TP1 TP0 HA2 HA1 HA0 #0, #1, #2(HA0, HA1, HA2): Indicates the host LSI address specified as a DMA destination.
  • Page 911. DISPLAY AND OPERATION B--63005EN/02 D Detailed descriptions about invalid servo parameter setting alarms Detail Parameter Cause Measure number number 0233 2023 A value specified as the number of veloc- Decrease the value specified as the num- ity pulses is greater than 13100 when ini- ber of velo
  • Page 92B--63005EN/02 1. DISPLAY AND OPERATION Detail Parameter Cause Measure number number 0843 2084 No positive value has been set for the Specify a positive value as the flexible flexible feed gear numerator. feed gear numerator. Alternatively, the following condition ex- Alternatively, satisfy the follo
  • Page 931. DISPLAY AND OPERATION B--63005EN/02 Detail Parameter Cause Measure number number 8254 1825 The internal value of the position gain has Use the position gain magnification func- 8255 overflowed. tion. 8256 10016 2200 bit 0 The internal value of a parameter used to Do not use the runaway detection
  • Page 94B--63005EN/02 1. DISPLAY AND OPERATION DGN 363 Cumulative feedback pulse count (SV) [Data type] Two--word axis [Unit of data] Detection unit [Valid data range] 99999999 to --99999999 Indicates the cumulative count of position feedback pulses received from the pulse coder by the servo section. D Diag
  • Page 951. DISPLAY AND OPERATION B--63005EN/02 DGN 401 Serial spindle alarm state of 1st spindle DGN 402 Serial spindle alarm state of 2nd spindle #7 #6 #5 #4 #3 #2 #1 #0 DGN 408 SSA SCA CME CER SNE FRE CRE #0 (CRE): A CRC error occurred. (Warning) #1 (FRE): A framing error occurred. (Warning) #2 (SNE): The
  • Page 96B--63005EN/02 1. DISPLAY AND OPERATION DGN 419 Feedback information of 2nd spindle position coder DGN 420 Feedback information of 2nd spindle position coder DGN 421 Feedback information of the position coder of the third spindle DGN 422 Position deviation in the position loop mode of the third spind
  • Page 971. DISPLAY AND OPERATION B--63005EN/02 #2(S4E): 0 : The fourth spindle was started normally under spindle serial control. 1 : The fourth spindle was not started normally under spindle serial control. #1(S3E): 0 : The third spindle was started normally under spindle serial control. 1 : The third spin
  • Page 98B--63005EN/02 1. DISPLAY AND OPERATION DGN 455 Instantaneous difference for the move command, calculated in terms of the spindle, during rigid tapping (signed, accumulated value) [Data type] Two--word [Unit of data] Detection units DGN 456 Instantaneous difference for the travel error, calculated in
  • Page 991. DISPLAY AND OPERATION B--63005EN/02 CAUTION 1 If SPL and SCF are set to 1 and #1, #2, and #3 are set to 0 in polygon synchronization mode, the operation is normal. 2 If the status does not change, even though PST is set to 1 and the program is stopped in a block including G51.2, one of the spindl
  • Page 100B--63005EN/02 1. DISPLAY AND OPERATION This data indicates the cause of P/S alarm 5018 or 218. #7 #6 #5 #4 #3 #2 #1 #0 DGN 471 NPQ PQE NSP SUO QCL PCL #0 to #3 ⌡Cause of P/S alarm No. 5018 P/S alarm No. 5018 can be cleared by issuing a reset. The cause indication is retained until the cause is remov
  • Page 1011. DISPLAY AND OPERATION B--63005EN/02 The specified synchronization mode status is displayed. DGN 474 Rotation ratio of the master axis in spindle polygon synchronization (specified P value) In spindle polygon synchronization mode, the rotation ratio (specified P value) of the current master axis (
  • Page 102B--63005EN/02 1. DISPLAY AND OPERATION D State of remote buffer (protocol A) DGN 500 Send command 1: SYN 2: RDY 3: RST 4: ALM 5: SAT 6: GTD 7: RTY 8: SDI DGN 501 Receive command 1: SYN 2: RDY 3: ARS 4: AAL 5: CLB 6: SET 7: DAT 8: EOD 9: WAT 10: RTY 11:RDI 12: SDO DGN 502 State of remote buffer 0: No
  • Page 1031. DISPLAY AND OPERATION B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 DGN 513 Indicates the internal information about the HSSB (open CNC). (Hidden function) #7 #6 #5 #4 #3 #2 #1 #0 DGN 515 Indicates the internal information about the HSSB (channel 2). (Hidden function) #7 #6 #5 #4 #3 #2 #1 #0 DGN 516 Indi
  • Page 104B--63005EN/02 1. DISPLAY AND OPERATION D Diagnostic data related to a small--diameter peck drilling cycle (M series only) DGN 520 Total number of retractions during cutting after G83 is specified Executing the G83 command clears the value to zero. DGN 521 Total number of retractions made by receivin
  • Page 1051. DISPLAY AND OPERATION B--63005EN/02 D Diagnostic data related to simple synchronous control DGN 540 Difference in the position error between the master and slave axes in simple synchro- nas control DGN 541 Difference in the position error between the master and slave axes in simple synchro- nas c
  • Page 106B--63005EN/02 1. DISPLAY AND OPERATION The data items displayed on the diagnosis screen are obtained at the following positions: Semi--closed loop error (No. 551) Motor Command + + + Σ Kp Speed Machine --- + control --- Servo amplifier Ps Conversion coefficients Closed loop error (Parameters No. 207
  • Page 1071. DISPLAY AND OPERATION B--63005EN/02 1.9 CNC STATE DISPLAY ACTUAL POSITION (ABSOLUTE) O1000 N00010 X 217.940 Y 363.233 Z 0.000 PART COUNT 5 RUN TIME 0H15M CYCLE TIME 0H 0M38S ACT.F 3000MM/M S 0 T0000 MEM STRT MTN *** 09:06:35 [ ABS ] [ REL ] [ ALL ] [ HNDL ] [ OPRT ] · Indicates the current status
  • Page 108B--63005EN/02 1. DISPLAY AND OPERATION (3) Automatic operation status MTN: Program--specified axis movement is under way. DWL: Program--specified dwell command (G04) is being executed. ***: Other status (4) Auxiliary function status FIN: The completion signal FIN for an auxiliary function is being a
  • Page 1091. DISPLAY AND OPERATION B--63005EN/02 1.10 Tuning becomes easier by graphically displaying servo error amount and torque command, etc. (Graphic option is required). WAVEFORM DIAGNOSTIC The following two types of waveform diagnosis functions are supported: FUNCTION (1) One--shot type The one--shot t
  • Page 110B--63005EN/02 1. DISPLAY AND OPERATION 1.10.2 1. Press the SYSTEM key to display a system screen such as aparameter. Waveform Diagnostic Parameter Screen 2. Press the continuous menu key several times, and the soft key [W.DGNS] is displayed. 3. Press [W.DGNS], then the parameter screen for the wavef
  • Page 1111. DISPLAY AND OPERATION B--63005EN/02 (4) Data number: The table below lists the numbers of the data items for which a waveform can be displayed (n = 1 to 8). Data No. Description Units 00 Does not display a waveform. -- 0n Servo error (8 ms) for the n--th axis (positional devi- Pulses ation) (dete
  • Page 112B--63005EN/02 1. DISPLAY AND OPERATION D Waveform diagnosis (1) Display start condition parameters (storage 100 : Draws a waveform for the stored data. type) (2) Sampling period: Invalid (3) Trigger: Invalid (4) Data number: The table below lists the numbers of the data items for which a waveform ca
  • Page 1131. DISPLAY AND OPERATION B--63005EN/02 1.10.3 1. Press soft key [W.GRPH], then graph of waveform diagnosis is Graphic of Wave displayed. Diagnosis data WAVE DIAGNOSE (GRAPHIC) CH1 CH2 1.0 1.0 0.5 0.5 0 0 -0. -0. 5 5 -1. -1. 0 0 [START] [TIME→] [←TIME] [H-DOBL] [H-HALF] 2. Press soft key [(OPRT)], th
  • Page 114B--63005EN/02 1. DISPLAY AND OPERATION Pressing the [SATART] soft key starts data sampling. While sampling is being performed, SAMPLING blinks at the top of the screen. Once data sampling has been completed, a waveform is automatically displayed. WAVE DIAGNOS. (GRAPHIC) O1234 N12345 CH1 CH2 EDIT ***
  • Page 1151. DISPLAY AND OPERATION B--63005EN/02 1.10.4 (1) Press the SYSTEM function key. Pressing the menu continuation key [ ] Data Sampling for displays the [W.DGNS] soft key. Press this soft key to display the Storage Type WAVE DIAGNOS. (PARAMETER) screen. Waveform Diagnosis (2) Press the [W.MEM] soft ke
  • Page 116B--63005EN/02 1. DISPLAY AND OPERATION CAUTION 1 Data items for which ***** is displayed cannot be set. 2 To change the sampling axes, enter new axis names then press the [SELECT] soft key. Pressing the [SLELCT] soft key without entering an axis name results in no sampling axis being set. 3 If the s
  • Page 1171. DISPLAY AND OPERATION B--63005EN/02 1.10.5 Waveform diagnosis data of servo alarm format can be output to an I/O Outputting Waveform device, as follows: Diagnosis Data 1) Select EDIT mode. (Storage Type) 2) Press the SYSTEM key, then display the WAVE DIAGNOS. (MEMORY) screen. 3) Press the [W.MEM]
  • Page 118B--63005EN/02 1. DISPLAY AND OPERATION D Directory display The directory in the cassette or card is displayed by means of the following procedure: 1) Select EDIT mode. 2) Press the PROG function key to select the program screen. 3) Press the continuous menu key , then press [FLOPPY]. PAGE 4) Press p
  • Page 1191. DISPLAY AND OPERATION B--63005EN/02 D Output format In the servo alarm format, the header, date and time, selected axes, and waveform diagnosis data are output in this order. Data items are identified by nine identifier words. Output data other than the identifier words varies with the data type.
  • Page 120B--63005EN/02 1. DISPLAY AND OPERATION 4) Waveform diagnosis data T 6 0 D * * , * * , * * , ~ * * , T 6 1 D * * , * * , * * , ~ * * , T 6 2 D * * , * * , * * , ~ * * , T 6 3 D * * , * * , * * , ~ * * , T 6 4 D * * , * * , * * , ~ * * , T 6 5 D * * , * * , * * , ~ * * , D *..*: Waveform diagnosis dat
  • Page 1211. DISPLAY AND OPERATION B--63005EN/02 1.11 Load meter of the servo axis and the serial spindle and the speed meter can be displayed. OPERATING MONITOR 1.11.1 1. Set a parameter to display operating monitor. (Bit 5 (OPM) of Display Method parameter No.3111) 2. Press the POS key to display the positi
  • Page 122B--63005EN/02 1. DISPLAY AND OPERATION 1.11.2 Parameters #7 #6 #5 #4 #3 #2 #1 #0 DGN 3111 OPS OPM [Data type] Bit OPM Operating monitor display is: 0 : Disabled 1 : Enabled OPS The speed meter on the operating monitor screen displays: 0 : Spindle motor speed 1 : Spindle speed DGN 3151 Axis number fo
  • Page 1231. DISPLAY AND OPERATION B--63005EN/02 1.12 LIST OF OPERATIONS Reset Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key Resetting run hour [(OPRT)] [RUNPRE][EXEC] -- POS Resetting no. of [(OPRT)] [PTSPRE][EXEC] machined parts -- POS Resetting OT alarm At Pow- er ON
  • Page 124B--63005EN/02 1. DISPLAY AND OPERATION Input/Output with FANUC Cassette Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key Heading a file EDIT PROG N File no.[ " ][F SRH][EXEC] Deleting a file OFF EDIT PROG N File no.[ " ][DELETE[EXEC] Collating a program EDI
  • Page 1251. DISPLAY AND OPERATION B--63005EN/02 Output to FANUC Cassette Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key [(OPRT)][ " ][PUNCH][EXEC] SYSTEM Output of EDIT parameter (PA- RAM) [ " ][I/O](CANNEL NO) 1 INPUT (DEVICE Output of PMC SYSTEM EDIT NAME) [FDCAS]
  • Page 126B--63005EN/02 1. DISPLAY AND OPERATION Edit Data Param- Func- protec- Function eter Mode tion Operation tion write=1 button key Display of memory [LIB] EDIT PROG capacity used Deleting all OFF programs EDIT PROG O --9999 DELETE OFF Deleting a program EDIT PROG O Program no. DELETE Deleting sever
  • Page 1271. DISPLAY AND OPERATION B--63005EN/02 Clear Data Param- Func- prote- Function eter Mode tion Operation ction write=1 key key Memory all clear M/T : RESET AND DELETE On 2path are controlled On 2path are controlled At power Path1 : CAN AND 1 ON Path2 : CAN AND 2 Loader is controlled : CAN AND 5 Param
  • Page 128B--63005EN/02 1. DISPLAY AND OPERATION NOTE For the 20i, memory all clear operation based on (7) and (9) is also effective. Manual operation KEY PWE Func- Function Mode Operation SW =1 tion key Manual refer- Turn on Reference point return switch → Turn on +X, --X, +Z, or --Z → ence point JOG Referen
  • Page 1291. DISPLAY AND OPERATION B--63005EN/02 Function KEY PWE Func- Mode Operation SW =1 tion key Current-- Representation of the position in the workpiece coordinate system position display [ ABS ] Representation of the position in the relative coordinate system POS [ REL ] General position indication [
  • Page 130B--63005EN/02 1. DISPLAY AND OPERATION Graphics function (M series) Function KEY PWE Func- Mode Operation SW =1 tion key Parameter setting GRAPH [PARAM] Tool path Select a graphics drawing screen. drawing [GRAPH] GRAPH Begin and end drawing. During automatic operation or manual operation Tool path d
  • Page 1311. DISPLAY AND OPERATION B--63005EN/02 Function KEY PWE Func- Mode Operation SW =1 tion key Machining profile draw- Press the GRAPH key several times → “SOLID GRAPHIC ing (PARAMETER)” screen → [EXEC] → [(OPRT)] → [ A.ST ] or [ F.ST ] Suspend drawing [ STOP ] MEM GRAPH Execute. [ A.ST ] or [ F.ST ] A
  • Page 132B--63005EN/02 1. DISPLAY AND OPERATION Self--diagnosis function KEY PWE Func- Function Mode Operation SW =1 tion key [DGNOS ] Self--diagno- ↓ sis screen SYSTEM 1. PAGE page switch keys display PAGE 2. Diagnosis data No. → [NO.SRH] Boot KEY PWE Func- Function Mode Operation SW =1 tion key System mon-
  • Page 1331. DISPLAY AND OPERATION B--63005EN/02 P--CODE loader KEY PWE Func- Function Mode Operation SW =1 tion key Starting Pow- P--CODE er--on CAN and PROG loader time 108
  • Page 134B--63005EN/02 1. DISPLAY AND OPERATION 1.13 WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED D Warning screen This CNC displays a warning screen when the configuration of the options using the SRAM area is changed. The data for the function indicated on the screen is cleared the next time the syst
  • Page 1351. DISPLAY AND OPERATION B--63005EN/02 D Allocation error screen When an option which uses the SRAM area is added, the system software may require more SRAM than is currently installed in the system. In this case, an allocation error screen appears the first time the system is turned on after the ad
  • Page 136B--63005EN/02 1. DISPLAY AND OPERATION 1.14 System software can be replaced only with compatible system software. Otherwise, the first time the CNC is turned on after the system software WARNING SCREEN is replaced, the following screen will be displayed and the system will not DISPLAYED WHEN be acti
  • Page 1371. DISPLAY AND OPERATION B--63005EN/02 1.15 The maintenance information screen is provided to record the history of maintenance performed by a service person of FANUC or machine tool MAINTENANCE builder. INFORMATION The screen has the following features: SCREEN D MDI alphabetical input is allowed. D
  • Page 138B--63005EN/02 1. DISPLAY AND OPERATION Status display  OVER/INSERT : OVER : Overwrite mode ; INSERT: Insert mode  EDIT/VIEW : EDIT : Editing allowed ; VIEW : Editing inhi bited  Number of empty character spaces  Current cursor line  Current cursor column D Screen operation The maintenance infor
  • Page 1391. DISPLAY AND OPERATION B--63005EN/02 (1) View mode Edit Jump (2) (5) (2) Edit mode END I/O ALLDEL Jump (3) (4) (6) (5) (3) Edit saving MAINTE- NANCE IGNORE CANCEL (1) (1) (2) (4) I/O READ PUNCH CANCEL (6) (6) (2) (5) Jump BEGIN- END CANCEL ING (1) (2) (1) (2) (1) (2) (6) Execution EXEC CANCEL (2)
  • Page 140B--63005EN/02 1. DISPLAY AND OPERATION 1.15.2 The maintenance information can be read and punched. Maintenance When the maintenance information is input from or output to a memory card, a file name MAINTINF.DAT is used. Information (1) Format Input/Output %% Data (2) Reading When a MAINTINF.DAT file
  • Page 1411. DISPLAY AND OPERATION B--63005EN/02 1.16 When VGA screen display is selected (NVG bit (bit 7 of parameter 3119) is set to 0), the color scheme of the VGA screen can be set on the color COLOR SETTING setting screen. SCREEN 1.16.1 1. Press the SYSTEM function key. Screen Display 2. Press the contin
  • Page 142B--63005EN/02 1. DISPLAY AND OPERATION 4. Press the [LIGHT] or [DARK] operation soft key to change the luminance of the selected color element. D Storing colors A specified color palette value can be stored. (color palette values) STORE CALL COLOR1 COLOR2 COLOR3 + 1. Select a desired storage area by
  • Page 1431. DISPLAY AND OPERATION B--63005EN/02 1.16.3 Parameters #7 #6 #5 #4 #3 #2 #1 #0 3119 NVG [Data type] Bit NVG When a color display unit is used, the VGA screen display is: 0 : Selected. 1 : Not selected. (Conventional display) 6561 Standard color data of graphic color 1 6562 Standard color data of g
  • Page 144B--63005EN/02 1. DISPLAY AND OPERATION 6590 Standard color data of text color 10 6591 Standard color data of text color 11 6592 Standard color data of text color 12 6593 Standard color data of text color 13 6594 Standard color data of text color 14 6595 Standard color data of text color 15 [Data typ
  • Page 1451. DISPLAY AND OPERATION B--63005EN/02 1.17 Depending on the eye level and the viewing angle of the operator, the LCD may be hard to read. This problem can be solved by adjusting the contrast. CONTRAST The contrast of a monochrome LCD can be adjusted. ADJUSTMENT 1. Press the OFFSET SETTING function
  • Page 146B--63005EN/02 1. DISPLAY AND OPERATION 1.18 When the Power Motion series is used as an additional axis (slave) of the CNC, the power motion manager allows the slave data to be displayed and POWER MOTION set by the CNC. MANAGER The power motion manager enables the following display and setting: (1) C
  • Page 1471. DISPLAY AND OPERATION B--63005EN/02 POS: Current position display SYSTEM: System information MSG: Alarm list To select another function after one of the functions listed above is selected, press the return menu key several times until the soft keys are displayed as shown above. Then, select the d
  • Page 148B--63005EN/02 1. DISPLAY AND OPERATION POWER MOTION MANAGER SYSTEM CONFIGURATION 1.GROUP0 / ϒ SYSTEM 88A1 01 [ PARAM ][ DGNOS ][ ][ SYSTEM ][ ] Sample screen: Series and edition of the servo unit ↔ series system list D Parameter screen The parameters necessary for the functions of t
  • Page 1491. DISPLAY AND OPERATION B--63005EN/02 D Searching for a parameter A search can be made for the parameter to be displayed. 1. Select the active slave. 2. Press the [(OPRT)] soft key. The following soft keys appear. [ NO.SRC ][ ][ ][ ][ INPUT ] 3. Enter a desired number in the key--in field by using
  • Page 150B--63005EN/02 1. DISPLAY AND OPERATION POWER MOTION MANAGER ACTUAL POSITION (MACHINE) 1.GROUP0 / ϒ 1 1267900 F 3500 [ WORK ][ ][ MACHIN ][ ][ ] 1: Coordinate F: Actual speed D Alarm screen If an alarm is issued during operation, the group number of the slave causing the alarm is indicated at the rig
  • Page 1511. DISPLAY AND OPERATION B--63005EN/02 D Operating the active The active slave is subjected to the ZOOM function, which will be slave described later, and parameter overwrite. The title of the active slave is displayed in a color different from the display color of the other slave titles. The active
  • Page 152B--63005EN/02 1. DISPLAY AND OPERATION POWER MOTION MANAGER O12345678 N12345 SYSTEM CONFIGURATION 1.GROUP0 / ϒ SYSTEM 88A101 [ POS ][ DGNOS ][ ][ SYSTEM ][ MSG ] The figure above shows a sample single--slave display screen on a display unit with seven soft keys. A unit with twelve
  • Page 1531. DISPLAY AND OPERATION B--63005EN/02 1.18.3 Parameter Input/Output D Saving parameters Parameters can be saved in CNC memory or a memory card as a data file of program format. Specify the first digit of the registration program number in parameter 8760. Programs with predetermined numbers are crea
  • Page 154B--63005EN/02 1. DISPLAY AND OPERATION D Writing parameters The data file of parameters saved in CNC memory or a memory card as a program is written into the slave determined by the program number. The program number and memory device are determined as described in “Saving parameters.” 1. Select the
  • Page 1551. DISPLAY AND OPERATION B--63005EN/02 D Data input/output by I/O When the power motion manager is used, the function for data Link input/output by I/O Link cannot be used. D Alarm (1) CNC When a CNC alarm status is detected, the screen is automatically switched to the CNC alarm screen. Check the de
  • Page 156B--63005EN/02 1. DISPLAY AND OPERATION 1.19 Using the periodic maintenance screens makes it easy to manage consumables (such as LCD unit backlight and backup battery) that are to PERIODIC be replaced periodically. MAINTENANCE SCREENS Setting the name and service life of consumables, and the countdow
  • Page 1571. DISPLAY AND OPERATION B--63005EN/02 1.19.3 Up to 10 consumable items can be registered for management. Their Status Screen Display remaining service time and count status are displayed on the status screen. and Setting PERIODICAL MAINTENANCE O0001 N12345 (STATUS) ITEM NAME REMAIN *01 BATTERY FOR
  • Page 158B--63005EN/02 1. DISPLAY AND OPERATION Format G10 L61 Px [n] x Registration number n Item name [Alphanumeric characters*two--byte characters*alphanumeric characters] (b) MDI keypad--based registration An item name can be registered on the machine system menu screen by first entering it in the foll
  • Page 1591. DISPLAY AND OPERATION B--63005EN/02 To erase the registered data for an item, place the cursor on the target item name, and press soft key [CLEAR], then soft key [EXEC]. [Machine system] menu screen PERIODICAL MAINTENANCE O0001 N12345 (MACHINE) ITEM NAME 01 02 03 04 05 06 07 08 09 10 >_ EDIT ***
  • Page 160B--63005EN/02 1. DISPLAY AND OPERATION [NC system] menu screen PERIODICAL MAINTENANCE O0001 N12345 (NC) ITEM NAME 01 BATTERY FOR CONTROLLER 02 BATTERY FOR PULSECODER 03 FAN MOTOR 04 LCD BACK LIGHT 05 06 07 08 09 10 >_ EDIT *** ***** *** **** 19:27:05 [ ][ STATUS ][ MACHIN ][ NC ][ (OPRT) ] [ SELECT
  • Page 1611. DISPLAY AND OPERATION B--63005EN/02 NOTE 1 “*” cannot be used in item names, because it is used as control code. “[”, “]”, “(“, or “)” also cannot be used in item names. 2 When both alphanumeric and two--byte characters are used in an item name to be registered, the warning message “DATA IS OUT O
  • Page 162B--63005EN/02 1. DISPLAY AND OPERATION 1.19.4 The setting screen lets you specify the service life, the remaining service Setting Screen Display time, and count type for a registered item name. It also displays the same count status information as displayed on the and Setting status screen. PERIODIC
  • Page 1631. DISPLAY AND OPERATION B--63005EN/02 (2) Remaining service time The remaining service time of an item (the time allowed before the item is replaced) is determined by count--down and displayed under “Remaining service time.” When the remaining service time decreases to a specified percentage (speci
  • Page 164B--63005EN/02 1. DISPLAY AND OPERATION NOTE 1 An attempt to set up the count type for a non--registered item or an item for which the service life has not been set up results in the warning message “EDIT REJECTED”. 2 Soft keys [INPUT] and [+INPUT] are ignored. 3 In leap years, an error of 24 hours o
  • Page 1651. DISPLAY AND OPERATION B--63005EN/02 a : Service life r : Remaining service time n : Item name [Alphanumeric characters*two--byte characters * alphanumeric characters q : count type 0 = not to count 1 = count at all times 2 = count during power--on time 3 = count during operation 4 = count during
  • Page 166B--63005EN/02 1. DISPLAY AND OPERATION 1.19.6 FANUC Two--Byte Character Code Table 141
  • Page 1671. DISPLAY AND OPERATION B--63005EN/02 142
  • Page 168B--63005EN/02 1. DISPLAY AND OPERATION 143
  • Page 1691. DISPLAY AND OPERATION B--63005EN/02 144
  • Page 170B--63005EN/02 1. DISPLAY AND OPERATION 145
  • Page 1711. DISPLAY AND OPERATION B--63005EN/02 146
  • Page 172B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2 LCD-- MOUNTED TYPE i SERIES HARDWARE This chapter describes the printed--circuit board in the i series CNC control unit of LCD--mounted type and the functions of the card PCBs mounted on the printed--circuit board. It also explains how to replac
  • Page 1732. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2.1 STRUCTURE Control/LCD unit MDI unit Optical cable Servo motor Servo amplifier I/O Link I/O module, I/O unit MODEL--A Machine operator’s panel/ Power magnetic circuit etc. 148
  • Page 174B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.2 OVERVIEW OF HARDWARE 2.2.1 Series 16i/160i/160is 149
  • Page 1752. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Serial communication board Motherboard Remote buffer/DNC1/DNC2 CPU for CNC control Power supply Sub--CPU board 2--axis to 8--axis control Spindle control Sub--CPU for 2--path control LCD/MDI 2--axis to 8--axis control I/O link Spindle interface PM
  • Page 176B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.2.2 Series 18i/180i/180is Serial communication board Motherboard Remote buffer/DNC1/DNC2/HDLC CPU for CNC control Power supply Sub--CPU board 2--axis to 8--axis control Spindle control Sub--CPU for 2--path control LCD/MDI 2--axis to 6--axis cont
  • Page 1772. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2.2.3 Series 21i/210i/210is Motherboard CPU for controlling CNC Power supply 2--axis to 4--axis control Spindle interface LCD/MDI interface I/O link PMC--SA1/SA5 Analog output/high--speed DI RS--232C ⌠ 2 Memory card interface Serial communication
  • Page 178B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.2.4 Series 20i Motherboard CPU for controlling CNC Power supply 2--axis to 4--axis control Spindle interface LCD/MDI interface I/O link PMC--SA1/SA5 Analog output RS--232C ⌠ 2 Memory card interface Basic system Serial communication board Remote
  • Page 1792. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2.3 TOTAL CONNECTION DIAGRAMS 154
  • Page 180B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE Motherboard specification Motherboard LCD display unit 24V--IN(CP1A) 24 VDC power 24V--OUT(CP1B) To I/O unit, etc. Soft key cable MDI UNIT CK2 MDI(CA55) CK1 R232(JD36A) RS--232C I/O unit R232(JD36B) RS--232C I/O unit { Touch panel Analog output fo
  • Page 1812. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 The connections shown below are added to a PC--equipped version of the 160i/180i/210i. Motherboard specification: A20B--8100--014X Soft key PC--dedicated MDI unit with PC cable MDI unit interface FA full keyboard or connector unit or CK2 MDI(CA55)
  • Page 182B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE The connections shown below are added to a PC--equipped version of the 160i/180i/210i. Motherboard specification: A20B--8100--046X PC--dedicated MDI unit with PC FA full keyboard MDI unit interface Soft key cable connector unit Hard disk Hard disk
  • Page 1832. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 The connections shown below are added to a PC--equipped version of the 160is/180is/210is. Motherboard specification: A20B--8100--054X PC--dedicated MDI unit Soft key cable Backup(CN9) Backup unit Ethernet(CD38) Hub, etc. PC R232(JD40) RS--232C I/O
  • Page 184B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE When option boards are provided Serial communication Option slot board Remote buffer board DNC1 board DNC2 board R232-3(JD28A) RS--232C I/O unit (when remote buffer board or DNC2 board is used) R422-1(JD6A) RS--422 I/O unit (when remote buffer boa
  • Page 1852. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 When option boards are provided Circuit breaker Loader control board Option slot AC200V AC reactor AC200V MCC Circuit breaker CX1A TB2 CX3 PSM CX4 CX1B TB1 CX2B JX1B TB2 CX2A JX1A COP10B Loader axis 1 FSSB(COP10A) TB2 SVM servo motor COP10A JF1 TB
  • Page 186B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE When option boards are provided Option slot I/O link II board To other equipment DeviceNet board To other equipment PROFIBUS board PROFIBUS adapter unit Master(JN1) To other equipment PROFIBUS adapter unit Slave(JN2) To other equipment 161
  • Page 1872. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2.4 CONFIGURATION OF PRINTED CIRCUIT BOARD CONNECTORS AND CARDS 2.4.1 FS16i/18i/21i/20i Motherboard D Specification Name Specification Series 16i motherboard A20B--8100--0130 Series 18i motherboard A20B--8100--0135 Series 21i motherboard (PMC--SA1
  • Page 188B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D Connector mounting location Inverter PCB or Connector unit Fan motor Fan motor Battery Rear of unit COP10A (COP10A is a connector installed on the servo card.) CA55 JD36A JA40 JA41 CP1A CP1B CA54 JD36B JD1A Motherboard CN3 CN8B JNA MCRD1 Motherb
  • Page 1892. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Connector number Application COP10A Servo motor (FSSB) CA55 MDI CA54 Servo check JD36A RS--232C serial port JD36B RS--232C serial port JA40 Analog output/high--speed DI JD1A I/O link JA41 Serial spindle/position coder CP1B DC24V--OUT CP1A DC24V--I
  • Page 190B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D Card mounting location (1) (2) (3) Axis control card Display control card CPU card Connector Connector Connector DIMM DIMM module module socket socket JD36A JA40 JA41 CA55 CA54 JD36B JD1A Motherboard No. Name Specification Function Remarks (1) A
  • Page 1912. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 No. Name Specification Function Remarks (2) Display A20B--3300--0020 Text display/ graphic 10.4 color control card A20B--3300--0150 control A20B--3300--0021 8.4 color A20B--3300--0151 A20B--3300--0023 9.5 monochrome with graphic A20B--3300--0153 f
  • Page 192B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D DIMM module mounting location (1) (2) FROM module SRAM module Connector Connector Connector DIMM module socket DIMM module socket JD36A JA40 JA41 CA55 CA54 JD36B JD1A Motherboard No. Name Specification Function Remarks (1) FROM module A20B--3900
  • Page 1932. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D DIMM module mounting location (continued) (3) DRAM module Connector DIMM module socket CPU card Side--B No. Name Specification Function Remarks (3) DRAM module A20B--3900--0040 CNC system RAM 12M A20B--3900--0041 8M A20B--3900--0042 4M/2M A20B--
  • Page 194Servo card Display control card CPU card B--63005EN/02 Axis 1/2 D Block diagram G/A DSP control VGA control Character DIMM module generator DRAM Axis 3/4 Axis 5/6 G/A CPU Axis 7/8 peripherals G/A graphic Boot control siftware 169 Local BUS G/A PMC control F--BUS F--BUS control (To back panel) DIMM m
  • Page 1952. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D LED indication Unit rear view Status (green) Alarm (red) 170
  • Page 196B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE (1) Changes in status LED (green) indication at power--on time No. Status LED Status 1 jj Power is not supplied. jj 2 JJ Initial status immediately after power is switched on; boot JJ is running. 3 JJ Waiting for each processor ID in the system to
  • Page 1972. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D Cautions for replacing Before starting to replace the motherboard, CPU card, or boot software, the motherboard, CPU make a backup copy of SRAM data. After replacement, re--enter the card, and boot software SRAM data. NOTE For SRAM data in the i
  • Page 198B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.4.2 PC Function--Equipped FS160i/180i/210i Motherboards D Specification Name Specification Remarks Series 160i mother- A20B--8100--0140 PC card: 486DX4 supported board A20B--8100--0142 PC card: Pentium supported A20B--8100--0460 PC card: MMX Pen
  • Page 1992. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D Connector mounting location Inverter PCB or Connector unit Fan motor Fan motor Battery Rear of unit COP10A (COP10A is a connector installed on the servo card.) CA54 JD36A JA40 JA41 JD33 CA55 CN2 CP1A CD32B CP1B CD32A CNY1 CD34 CNH1 JD36B JD1A Mo
  • Page 200B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE Connector number Application JD33 RS--232C on the PC side COP10A Servo motor (FSSB) CA55 MDI CA54 Servo check JD36A RS--232C serial port JD36B RS--232C serial port JA40 Analog output/high--speed DI JD1A I/O link JA41 Serial spindle/position coder
  • Page 2012. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Printed--circuit board specification: A20B--8100--046x Inverter PCB or connector unit Fan motor Fan motor Battery Unit rear view (Connector COP10A is on the servo card.) Motherboard Soft key cable Motherboard 176
  • Page 202B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE Connector number Application JD33 PC RS--232C COP10A Servo motor (FSSB) CA55 MDI CA54 Servo check JD36A RS--232C serial port JD36B RS--232C serial port JA40 Analog output/high--speed DI JD1A I/O link JA41 Serial spindle/position coder CP1B DC24V--
  • Page 2032. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D Card mounting location (1) (2) (3) Axis control card Personal computer card CPU card Connector Connector Connector DIMM DIMM module module socket socket JD33 JD36A CA55 CA54 CD32 Motherboard No. Name Specification Function Remarks (1) Axis contr
  • Page 204B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE No. Name Specification Function Remarks (2) PC card A15L--0001--0052#4A PC function 486DX4 A02B--0236--C261 Pentium A02B--0207--J560#6130 MMX Pentium NOTE For 10.4 LCD A02B--0207--J560#6131 MMX Pentium For 12.1 LCD (3) CPU card A20B--3300--0050 CN
  • Page 2052. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D DIMM module mounting location (1) (2) FROM module SRAM module Connector Connector Connector DIMM module socket JD33 JD36A DIMM module socket CA55 CA54 CD32 Motherboard No. Name Specification Function Remarks (1) FROM module A20B--3900--0010 CNC
  • Page 206B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D DIMM module mounting location (continued) (3) DRAM module Connector DIMM module CPU card socket Side B No. Name Specification Function Remarks (3) DRAM module A20B--3900--0040 CNC system 12M RAM A20B--3900--0041 8M A20B--3900--0042 4M/2M A20B--3
  • Page 2072. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D DIMM module mounting location (continued) (4) DRAM module Heat sink Connector Connector DIMM module socket Label PC card (486DX4) PC card (Pentium) Side A Side B (4) DIMM module Connector FP cable Heat sink DRAM module socket Remove heat sink. P
  • Page 208Servo card PC card CPU card B--63005EN/02 PC function Axis 1/2 D Block diagram G/A DSP control DIMM module DRAM DIMM module DRAM Axis 3/4 Axis 5/6 DRAM G/A CPU Axis 7/8 (common peripherals RAM) Boot siftware G/A PC interface 183 Local BUS G/A PMC control F--BUS F--BUS control (To back panel) DIMM mo
  • Page 2092. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D LED indication Unit rear view Status (green) Alarm (red) Note) LED1 to LED4: NC status LED5 to LED8: PC status 184
  • Page 210B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE (1) Changes in status LED (NC status, green) indication at power--on time Status LED No. Status (LED1 to 4) 1 jjjj Power is not supplied. 2 JJJJ Initial status immediately after power is switched on; boot is running. 3 JjJJ Waiting for each proces
  • Page 2112. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 (4) Status LED (PC, green) indication at error occurrence Status LED Meaning (LED5 to 8) jJJj A thermal error has been detected. The hard disk is out of a usable temperature range. When the LEDs light with this pat- tern, the system will not start
  • Page 212B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D Cautions for replacing Before starting to replace the motherboard, CPU card, or boot software, the motherboard, CPU make a backup copy of SRAM data. After replacement, re--enter the card, and boot software SRAM data. NOTE For SRAM data in the i
  • Page 2132. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D Rotary switch setting The power--on start sequence can be modified using the rotary switch on the motherboard. Usually the rotary switch should be set to the “1” position. Setting Description 0 Setting for maintenance. The start menu is displaye
  • Page 214B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE Rotary switch on A20B--8100--046x Unit rear view Rotary switch 2.4.3 PC Function--Equipped Name Specification FS160is/180is/210is Series 160is motherboard A20B--8100--0540 Motherboard Series 180is motherboard A20B--8100--0541 Series 210is motherbo
  • Page 2152. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Inverter PCB or connector unit Fan motor Fan motor Battery Unit rear view (Connector COP10A is on the servo card) Motherboard Soft key cable Motherboard 190
  • Page 216B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE Connector number Application JD40 PC--side RS--232C COP10A Servo motor (FSSB) CA55 MDI CA54 Servo check JD36A RS--232C serial port JD36B RS--232C serial port JA40 Analog output/high--speed DI JD1A I/O link JA41 Serial spindle/position coder CP1B D
  • Page 2172. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D Card location (1) (2) (3) Axis control card CE card CPU card Connector Connector Connector DIMM module socket DIMM module socket Motherboard No. Item Code Function Remarks (1) Axis control card A17B--3300--0100 Axis control 8--axes Applicable se
  • Page 218B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE NOTE The CE card holds a card engine and compact flash card. See Section 2.8 for explanations about how to mount and replace the CE card. D Card engine location Card engine Holding metal DIMM socket CE card Side A Name Specification Function Remar
  • Page 2192. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D Compact flash card location Compact flash card Connector Holding metal Compact flash CE card card socket Side B Name Specification Function Remarks Compact flash card A87L--0001--0173#016MB Application 16MB A87L--0001--0173#032MB 32MB A87L--0001
  • Page 220B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D DIMM module location (1) FROM module Connec- Connector Connector DIMM module tor socket DIMM module socket (2) Motherboard SRAM module No. Item Code Function Remarks (1) FROM module A20B--3900--0010 CNC system servo system 16M A20B--3900--0070 A
  • Page 2212. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D DIMM module location (continued) (3) DRAM module Connector CPU card DIMM module Side B socket No. Name Specification Function Remarks (3) DRAM module A20B--3900--0040 CNC system RAM 12M A20B--3900--0041 8M A20B--3900--0042 4M/2M A20B--3900--0030
  • Page 222Servo card CE card CPU card B--63005EN/02 Card engine Axis 1/2 D Block diagram G/A DSP control Compact flash card DIMM module DRAM Axis 3/4 Axis 5/6 DRAM (common G/A CPU Axis 7/8 RAM) peripheral Boot software G/A PC interface 197 G/A Local BUS F--BUS PMC control (to backpanel) F--BUS control DIMM mo
  • Page 2232. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D LED indication Unit rear view Status (green) Status (green) Alarm (red) Note) LED1 to LED4: NC status LED5 to LED8: PC status 198
  • Page 224B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE (1) Changes in status LED (NC status, green) indication at power--on time Status LED No. Status (LED1 to 4) 1 jjjj Power is not supplied. 2 JJJJ Initial status immediately after power is switched on; boot is running. 3 JjJJ Waiting for each proces
  • Page 2252. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 (3) Alarm LED (red) indication at system alarm occurrence If any of these LEDs lights, it is likely that the hardware is defective. Alarm LED Meaning SVALM Servo alarm. SYSEMG Lights when a system alarm occurs. The hardware has detected a failure
  • Page 226B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D Rotary switch setting The power--on start sequence can be modified using the rotary switch on the motherboard. Usually the rotary switch should be set to the “1” position. Setting Description 0 Setting for maintenance. The start menu is displaye
  • Page 2272. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2.4.4 Inverter PCBs and Connector Units Name Specification Inverter 10.4 color: For no--slot and 2--slot types A20B--2002--0500 8.4 color: For no--slot and 2--slot types A20B--2002--0501 10.4 color: For 3--slot and 4--slot types A20B--8100--0200 8
  • Page 228B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D Connector mounting 1) For 3 or 4 slots location Inverter P.C.B CP8 Fan motor Fan motor CN39A CN39B CN39C CN39D Rear of unit 2) For without slot or 2 slots Inverter P.C.B CP8 Fan motor Fan motor Battery CN39A CN39B Rear of unit Motherboard 203
  • Page 2292. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D Connector mounting (3) Connector unit type with 3 or 4 slots location (continued) Connector unit Fan motor Fan motor Rear of unit (4) Connector unit type with 2 slots Connector unit Fan motor Fan motor Rear of unit (5) Connector unit type with n
  • Page 230B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D Connector location (1) Inverter PCB for 3--slot and 4--slot types (except for 12.1 LCD) (printed--circuit board) CN39A CN39B CN39C CN39D CP8 CP1 CN3 (2) Inverter PCB for no--slot and 2--slot types (except for 12.1 LCD) CN39A CN39B CP8 CP1 CN3
  • Page 2312. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 (5) Connector unit for 2--slot type (6) Connector unit for 3--slot and 4--slot types Connector number Application CN39A Power supply for fans CN39B CN39C CN39D CP8 Battery CP1 Power supply for LCD backlight CN3 Power supply for inverter PCB 206
  • Page 232B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D Connector location for The following diagram applies to a 12.1 LCD type. 12.1 LCD type Connector unit Fan motor Fan motor Battery Inverter cover Case Motherboard The case and inverter cover have been removed in the following figure. Inverter c
  • Page 2332. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2.4.5 C Board, Serial Communication Board, CAP--II Board, and Symbol CAP iT Board D Specification Name Specification PMC--RE board A20B--8100--0150 C board Old A20B--8100--0151 New A20B--8100--0261 Serial communication Remote buffer/DNC2 Old A20B-
  • Page 234B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D Connector location (1) PMC--RE board JNA F--BUS backplane connector CP8B JD1A2 JD38B JD38A JD6A (2) C board JNA F--BUS backplane connector (3) Serial communication board A remote buffer/DNC2 JNA F--BUS backplane connector JD28A JD6A 209
  • Page 2352. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 (4) Serial communication board B DNC1 JNA F--BUS backplane connector JD28A JD6A (5) CAP--II board/Symbol CAP iT board JNA F--BUS backplane connector CP8B Connector number Application JD1A2 I/O link JD38B RS--232C serial port JD38A RS--232C serial
  • Page 236B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D Card and DIMM module A20B--8100--015x locations (1) (2) CPU card DRAM module Connector DIMM module socket Note) The DRAM module is mounted on the CPU card. PMC--RE/C board/serial communication board/CAP--II board/Symbol CAP iT board A20B--8100--
  • Page 237For the A20B--8100--0026x, the functions equivalent CPU card to the CPU card and mounted on an option board. D Block diagram From lithium battery For PMC--RE DIMM module For CAP II and symbol DRAM CAPiT G/A CPU 2. LCD--MOUNTED TYPE i SERIES HARDWARE G/A G/A peripheral I/O link control PMC control 21
  • Page 238B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D LED indication Status (green) Alarm (red) Alarm LED (red) indication at system alarm occurrence Alarm: 1 2 3 Cause jjj Usual operation under way Jjj Bus error (L--bus alarm) jJj Bus error or DRAM parity (L--bus EMG) JJj Reset under way jjJ I/O l
  • Page 2392. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2.4.6 Sub--CPU Board D Specification Name Specification Sub--CPU board A20B--8001--0630 NOTE The sub--CPU board cannot fit into any of the following slots. ∙ Center slot of a unit with 3 option slots ∙ Option slot farthest from the LCD in a unit w
  • Page 240B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D Card and DIMM module locations (1) (2) (3) Axis control card CPU card DRAM module Connector DIMM module socket Connector The DRAM module is mounted on the CPU card. No. Name Specification Function Remarks (1) Axis control card A17B--3300--0100 A
  • Page 241Servo card CPU card D Block diagram Axis 1/2 G/A DSP control DIMM module DRAM Axis 3/4 Axis 5/6 G/A CPU 2. LCD--MOUNTED TYPE i SERIES HARDWARE Axis 7/8 peripheral 216 Local BUS G/A G/A F--BUS BUS conversion peripheral (To back panel) control Sub--CPU board FSSB Serial spindle (to servo amplifier) An
  • Page 242B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D LED indication Status (green) Alarm (red) (1) Changes in status LED (green) indication at power--on time Status LED No. Status (LED1, 2) 1 jj Power is not supplied. 2 JJ Initial status immediately after power is switched on; the sub--CPU has not
  • Page 2432. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2.4.7 RISC Board D Specification Name Specification RISC board Old A20B--8100--0170 New A20B--8100--0171 NOTE The old--specification RISC board (A20B--8100--0170) cannot fit into any of the following slots. ∙ Center slot of a unit with 3 option sl
  • Page 244B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D LED indication Status (green) Alarm (red) (1) Changes in status LED (green) indication at power--on time Status LED No. Status (LED4 to LED1) 1 jjjj Power is not supplied. 2 JJJJ State immediately after power is switched on; the RISC CPU has not
  • Page 2452. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 (2) Status LED (green) indication during operation Status LED Status (LED4 to LED1) Ljjj Waiting for RISC mode LjLj Waiting for NC statement to be input jLLj Command being executed in RISC mode jjjL Reset under way LLjL Post--interpolation acceler
  • Page 246B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.4.8 Data Server Board D Specification Name Specification Data server board A20B--8100--0160 (old specification, hard disk version) Add--on board A20B--2002--0590 Data server board A20B--8100--0271 (new specification, hard disk version) Data serv
  • Page 2472. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D Connector mounting location JNA Add--on board F--bus backplane connector CNH1 CD27 CD27 is mounted on the add--on board. Connector number Application CNH1 IDE hard disk interface CD27 AUI interface Data server board (new specification, hard disk
  • Page 248B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE Data server board (ATA card version) F--BUS backplane connector JNA Add--on board CNH6 is mounted on the add--on board. Connector number Application CNH6 ATA card interface CD38 10BASE--T Ethernet interface 223
  • Page 2492. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D LED indication Data server board (old specification, hard disk version) Status (green) Alarm (red) (1) Changes in status LED (green) indication at power--on time Status LED No. Status (LED1 to LED4) 1 jjjj Power is not supplied. 2 JJJJ Initial s
  • Page 250B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE (2) Status LED (green) indication at error occurrence When an error occurs, the STATUS LEDs repeat LONG and SHORT patterns. The LONG and SHORT patterns correspond to long and short lighting intervals, respectively. Status LED Status LONG SHORT 123
  • Page 2512. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Data server board (new specification, hard disk version) Data server (ATA card version) JNA F--BUS backplane connector LED detail diagram 226
  • Page 252B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE LED indication transition at power--on time LED indication No. Ethernet board status 1234 1 STATUS jjjj Power off. 2 STATUS JJJJ Initial status immediately after power is switched on. 3 STATUS jJJJ MPU initialization completed. 4 STATUS jjJJ Firmw
  • Page 2532. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 LED indication (STATUS) at error occurrence The STATUS LEDs repeat LONG and SHORT patterns. The LONG and SHORT patterns correspond to long and short lighting intervals, respectively. LED indication (STATUS) No No. Ethernet board status LONG SHORT
  • Page 254B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.4.9 Loader Control Board D Specification Name Specification Loader control board A20B--8100--0190 NOTE The loader control board cannot fit into any of the following slots. ∙ Center slot of a unit with 3 option slots ∙ Option slot farthest from t
  • Page 2552. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D Card mounting location (1) (2) Axis control card CPU card JNA Connector Connector DIMM module socket (mounted on the CPU card) The DRAM module is mounted on the CPU card. No. Name Specification Function Remarks (1) Axis control card A20B--3300--
  • Page 256Servo card CPU card B--63005EN/02 Axis 1/2 G/A D Block diagram DSP control DIMM module DRAM Axis 3/4 G/A CPU peripheral 231 Local BUS G/A PMC control F--BUS F--BUS (To back panel) conversion G/A peripheral control Loader control board From lithium battery FSSB (to servo amplifier) I/O Link DIMM modu
  • Page 2572. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D LED indication Alarm (red) Status (green) (1) Changes in status LED (green) indication at power--on time Status LED No. Status (LED1 to 4) 1 jjjj Power is not supplied. 2 JJJJ Initial status immediately after power is switched on; the loader CPU
  • Page 258B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE (2) Alarm LED (red) indication at system alarm occurrence When any of these alarm LEDs lights, it is likely that the hardware is defective. Alarm LED Meaning ALM1 SRAM parity alarm. ALM2 Servo alarm. ALM3 Lights when a system alarm occurs. Used by
  • Page 2592. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D LED indication Status (green) Alarm (red) (1) Changes in status LED (green) indication at power--on time Status LED No. Status (ST4 to 1) 1 jjjj Power is not supplied. 2 JJJJ Initial status immediately after power is switched on. 3 JJJj HSSB boa
  • Page 260B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE (3) Alarm LED (red) indication at error occurrence Alarm LED Meaning AL1 HSSB communication was discontinued. AL2 Parity alarm in NC/PC common RAM. D Rotary switch (SW1) setting Setting Description 0 Setting for maintenance. The start menu is disp
  • Page 2612. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2.4.11 I/O Link--II Board Name Specification FANUC I/O Link--II board A20B--8100--0250 D Connector location JNA F--BUS backplane connector Connector number Application TB1 Terminal board for FANUC I/O Link--II interface D Card location No card is
  • Page 262B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE (1) Hardware control LEDs LED No. Meaning LED5 Lights when the CPU on the FANUC I/O Link--II board is run- ning. When the LED is off, it means that the CPU has been reset. LED6 Lights when a DRAM parity error is detected. It is likely that the har
  • Page 2632. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2.4.12 PROFIBUS Board Name Specification PROFIBUS board (master function) A20B--8100--0430 Add--on board (slave function) A20B--2100--0430 NOTE The PROFIBUS board cannot fit into any of the following slots. ∙ Center slot of a unit with 3 option sl
  • Page 264B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D LED indication JNA F--BUS backplane connector ADD--ON board LEDs for slave function LEDs for master function LED1 (green) LEDB (red) LEDB (red) LED2 (green) LED2 (green) LED3 (green) LED1 (green) (1) LEDs for master function LED No. Meaning (abb
  • Page 2652. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2.4.13 Ethernet Board Name Specification Ethernet board A20B--8100--0270 A20B--8100--0271 NOTE The Ethernet board cannot fit into the option slot nearest to the LCD. D Connector location JNA F--BUS backplane connector Connector number Application
  • Page 266B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D LED indication JNA F--BUS backplane connector Detailed LED diagram 241
  • Page 2672. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 LED indication transition at power--on time LED indication No. Ethernet board status 1234 1 STATUS jjjj Power off 2 STATUS JJJJ Initial status immediately after power is switched on. 3 STATUS jJJJ MPU initialization completed. 4 STATUS jjJJ Firmwa
  • Page 268B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE LED indication (STATUS) at error occurrence The STATUS LEDs repeat LONG and SHORT patterns. The LONG and SHORT patterns correspond to long and short lighting intervals, respectively. LED indication (STATUS) No No. Ethernet board status LONG SHORT
  • Page 2692. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2.4.14 DeviceNet Interface Board Name Specification DeviceNet interface board A20B--8100--0880 NOTE The DeviceNet board cannot fit into the center option slot of a unit with 3 option slots D Connector mounting location JNA F--BUS backplane connect
  • Page 270B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.5 LIST OF UNITS AND PRINTED CIRCUIT BOARDS 2.5.1 Basic Unit Model Name Drawing number Remarks 16i/160i 8.4 color basic unit No slot A02B--0236--B501 with soft keys (5 + 2) 2 slots A02B--0236--B502 3 slots A02B--0236--B508 4 slots A02B--0236--B50
  • Page 2712. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Model Name Drawing number Remarks 160i with PC 10.4 high--intensity No slot A02B--0236--B801 functions color basic unit with soft keys (10 + 2) 2 slots A02B--0236--B802 PC CPU: MMX Pen- tium 3 slots A02B--0236--B803 4 slots A02B--0236--B804 10.4 h
  • Page 272B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE Model Name Drawing number Remarks 160i with PC 10.4 color basic unit No slot A02B--0236--B571 functions (old type) with no soft key 2 slots A02B--0236--B572 PC CPU: 486DX4 3 slots A02B--0236--B578 4 slots A02B--0236--B573 10.4 high--intensity No s
  • Page 2732. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Model Name Drawing number Remarks 160is with PC 10.4 high--intensity No slot A02B--0269--B511 functions color basic unit with touch panel 2 slots A02B--0269--B512 3 slots A02B--0269--B513 4 slots A02B--0269--B514 Model Name Drawing number Remarks
  • Page 274B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE Model Name Drawing number Remarks 180i with PC 10.4 high--intensity No slot A02B--0238--B801 functions color basic unit with soft keys (10 + 2) 2 slots A02B--0238--B802 PC CPU: MMX Pen- tium 3 slots A02B--0238--B803 4 slots A02B--0238--B804 10.4 h
  • Page 2752. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Model Name Drawing number Remarks 180i with PC 10.4 color basic unit No slot A02B--0238--B571 functions (old type) with no soft key 2 slots A02B--0238--B572 PC CPU: 486DX4 3 slots A02B--0238--B578 4 slots A02B--0238--B573 10.4 high--intensity No s
  • Page 276B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE Model Name Drawing number Remarks 180is with PC 10.4 high--intensity No slot A02B--0270--B511 functions color basic unit with touch panel 2 slots A02B--0270--B512 3 slots A02B--0270--B513 4 slots A02B--0270--B514 Model Name Drawing number Remarks
  • Page 2772. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Model Name Drawing number Remarks 210i with PC 10.4 high--intensity No slot A02B--0247--B801 PMC--SA1 functions color basic unit with soft keys (10 + 2) 2 slots A02B--0247--B802 PMC--SA1 PC CPU: MMX Pen- tium 3 slots A02B--0247--B805 PMC--SA5 4 sl
  • Page 278B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE Model Name Drawing number Remarks 210i with PC 10.4 color basic unit No slot A02B--0247--B571 PMC--SA1 functions (old type) with no soft key 2 slots A02B--0247--B572 PMC--SA1 PC CPU: 486DX4 3 slots A02B--0247--B575 PMC--SA5 4 slots A02B--0247--B57
  • Page 2792. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Model Name Drawing number Remarks 210is with PC 10.4 high--intensity No slot A02B--0271--B511 PMC--SA1 functions color basic unit with touch panel 2 slots A02B--0271--B512 PMC--SA1 No slot A02B--0271--B515 PMC--SA5 2 slots A02B--0271--B516 PMC--SA
  • Page 280B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.5.2 MDI Unit Model Name Drawing number Remarks FS16i/18i/ Stand--alone type T A02B--0236--C120#TBR English keys 21i MDI small keys MDI, 160i/180i/ For 8.4 /7.2 LCD A02B--0236--C120#TBS Symbolic keys 210i (horizontal (h i t l type) t ) M A02B--02
  • Page 2812. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Model Name Drawing number Remarks 160i/180i/ M A02B--0236--C327#MBR English keys 210i A02B--0236--C327#MBS Symbolic keys Stand--alone type T A02B--0236--C321#TBR English keys MDI standard MDI, keys A02B--0236--C321#TBS Symbolic keys For 12.1 12 1
  • Page 282B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.5.3 Printed Circuit Boards of the Control Unit Model Name Drawing number ID Remarks Master PCB Motherboard Without PC func- A20B--8100--0130 D5 16i tion A20B--8100--0135 C5 18i A20B--8100--0136 D7 21i (PMC--SA5) A20B--8100--0137 D7 21i (PMC--SA1
  • Page 2832. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Model Name Drawing number ID Remarks Card PCB CPU card A20B--3300--0050 01 A20B--3300--0070 09 A20B--3300--0170 11 Display control 10.4 color A20B--3300--0150 0E Graphic (60V2 series) card A20B--3300--0020 Graphic (600W series) 8.4 color A20B--330
  • Page 284B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE Model Name Drawing number ID Remarks DIMM module DRAM module A20B-3900-0040 87 12M A20B-3900-0041 86 8M A20B-3900-0042 85 4M/2M A20B-3900-0030 82 2M A20B-3900-0130 A7 12M CPU card: For A20B--3300--0170 A20B-3900-0131 A6 8M A20B-3900-0132 A5 4M SRA
  • Page 2852. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Model Name Drawing number ID Remarks Option PCB PMC--RE board A20B-8100-0150 1xCD C board Old A20B-8100-0151 0xCD New A20B-8100-0261 Serial communication Old A20B-8100-0152 2xCD board A (remote buffer/ DNC2) New A20B-8100-0262 Serial communication
  • Page 286B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE Model Name Drawing number ID Remarks Distributed I/O Operator’s panel I/O module A20B-2002-0470 — Matrix DI supported With MPG interface A20B-2002-0520 — General--purpose DI input With MPG interface A20B-2002-0521 — General--purpose DI input Witho
  • Page 2872. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Model Name Drawing number ID Remarks Others Loader I/O card Old A20B-2002-0620 — New A20B-2100-0280 — A20B-2100-0281 — Matrix supported Touch panel control board A20B-8001-0620 — PCB for separate detector interface A20B-2100-0270 — 4 basic axes un
  • Page 288B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.5.4 Others Name Drawing number Remarks Separate detector Four basic axes A02B-0236-C203 interface unit A02B-0236-C201 Old unit Four additional A02B-0236-C204 axes A02B-0236-C202 Old unit Connector panel Basic module A03B-0815-C001 I/O module Exp
  • Page 2892. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2.6 REPLACING THE WARNING MOTHERBOARD Only those personnel who have received approved safety and maintenance training may perform this replacement work. When opening the cabinet and replacing the board, be careful not to touch the high--voltage ci
  • Page 290B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D Replacement procedure 1) Unplug the connectors for the fans and memory backup battery from the top of the CNC unit, then remove the yellow cover. For the connector unit type basic unit, no connector need be removed. CAUTION With a CNC unit that
  • Page 2912. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2) Unplug the connectors MCRD1 (or PCMCIA2), CN3, and CN8 from the printed circuit board, then replace the motherboard. If the an MMX Pentium PC card is mounted on the motherboard, first remove the card and the mounting studs for the card, then re
  • Page 292B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.7 MOUNTING AND WARNING REPLACING This replacement task shall be performed by those who THE PC CARD have been sufficiently trained in maintenance and safety. (MMX PENTIUM) When opening the cabinet and replacing the card PCB, be careful not to tou
  • Page 2932. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Removing procedure 1. Remove the retaining bolts (4 places) from the PC card, and dismount the PC card from the studs on the motherboard. 2. Hold the PC card at the FP cable connector portions, and pull it out from the motherboard. Hold at this po
  • Page 294B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 3. Remove the retaining bolts from the heat sink, and dismount it. 4. Pull out the PC card from the FP cable. FP cable PC card Note) Do not touch this portion. 269
  • Page 2952. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 5. Remove the DRAM module from the PC card. See Section 4.2 for explanations about how to remove. DRAM module PC card Mounting procedure Reverse steps 1 to 5 of the removing procedure. FP cable specification FANUC in--house specification: A66L--20
  • Page 296B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.8 MOUNTING AND WARNING REPLACING THE CE This replacement task shall be performed by those who CARD have been sufficiently trained in maintenance and safety. When opening the cabinet and replacing the card PCB, be careful not to touch the high--v
  • Page 2972. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 3. The card engine is on side A. First remove the holding metal from the card engine by unlatching (2 places). CE card (side A) Holding Card metal engine Holding metal latch (2 places) 4. Remove the FP cable from connector CN4 on the card engine b
  • Page 298B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 5. Remove the FP cable from connectors CN12 and CN34 on side A of the CE card. Connector CN34 Connector CN12 CE card (side A) 6. Remove the FP cable from CN1, CN2, and CN3 on the card engine. FP cable Card engine Connector CN3 Connector CN2 Connec
  • Page 2992. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 7. Remove the card engine. See Section 4.2 for explanations about how to remove. Card engine CE card Mounting procedure Reverse steps 1 to 7 of the removing procedure. FP cable specification FANUC in--house specification: A66L--2050--0020 274
  • Page 300B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.9 REPLACING FUSE WARNING ON CONTROL UNIT Before replacing a blown fuse, locate and remove the cause of the blown fuse. For this reason, only those personnel who have received approved safety and maintenance training may perform this replacement
  • Page 3012. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 D Fuse mounting location of the FS160i/180i/210i/ 160is/180is/210is with the PC function Rear of unit CP1A CP1B FUSE Fuse D Ordering codes of fuses Basic unit Ordering code Rating Parts specification FS16i/18i/21i A02B--0236--K100 5A A60L--0001--0
  • Page 302B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.10 REPLACING BATTERY D Replacement procedure When a lithium battery is used Prepare a new lithium battery (ordering code: A02B--0200--K102 (FANUC specification: A98L--0031--0012)). 1) Turn on the power to the CNC. After about 30 seconds, turn of
  • Page 3032. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 CAUTION Steps 1) to 3) should be completed within 30 minutes (or within 5 minutes for the 160i/180i with the PC function). Do not leave the control unit without a battery for any longer than the specified period. Otherwise, the contents of memory
  • Page 304B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE When using commercial alkaline dry cells (size D) D Method of connection Power from the external batteries is supplied through the connector to which the lithium battery is connected. The lithium battery, provided as standard, can be replaced with
  • Page 3052. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Replacing 1) Prepare two alkaline dry cells (size D) commercially available. commercial alkaline dry 2) Turn on the power to the Series 16i/18i/160i/180i. cells (size D) 3) Remove the battery case cover. 4) Replace the cells, paying careful attent
  • Page 306B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.11 REPLACING FAN WARNING MOTORS When opening the cabinet and replacing a fan motor, be careful not to touch the high--voltage circuits (marked and fitted with an insulating cover). Touching the uncovered high--voltage circuits presents an extrem
  • Page 3072. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Fig. a (1) Connector (2) Fan (3) Fan case Note) Install a fan so that it flows air in the upward direction. (Face the label upward.) D For units with 4 1. Before replacing a fan motor, turn off the power to the CNC. expansion slots 2. Unplug the c
  • Page 308B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE Fig. b (3) Fan cover (2) Fan (1) Connector Note) Install a fan so that it flows air in the up- ward direction. (Face the label upward.) 283
  • Page 3092. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 2.12 REPLACING LCD WARNING BACKLIGHT Only those personnel who have received approved safety and maintenance training may perform this replacement work. When opening the cabinet and replacing a unit, be careful not to touch the high--voltage circui
  • Page 310B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE D Replacement procedure 1) Detach the escutcheon from the CNC. Escutcheon Flat cable for soft keys 2) As shown below, unplug the connectors CP1 and CN8 to detach the LCD unit from the CNC unit. (For the 12.1 LCD, remove also CP31.) LCD unit CP1 C
  • Page 3112. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 3)--1 For the 8.4 LCD unit (color) Remove the three screws from the left part on the rear of the LCD unit, and remove the cover. Then, the backlight is exposed. Replace the backlight with a new one. Rear of LCD unit CN8 Backlight 3)--2 For the 10.
  • Page 312B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 3)--3 For the 7.2 and 9.5 LCD units (monochrome) manufactured by Hitachi Remove the three brackets from the left part on the front of the LCD unit, and remove the cover. Then, the backlight is exposed. Replace the backlight with a new one. Connect
  • Page 3132. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 3)--5 For the high--intensity 10.4 LCD (color) As shown below, press the projection to unlatch the backlight case, and pull out the backlight case, then replace the backlight. Connector Projection hole Projection LCD unit rear view Backlight 288
  • Page 314B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 3)--6 For the 12.1 LCD (color) Two backlights are provided on the rear of the LCD unit, the first at the top and the second at the bottom. To dismount the backlights, remove two bolts from each backlight and slide it to the left. Connector LCD un
  • Page 3152. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 3)--7 For the high--intensity 8.4 LCD (color) As shown below, remove two bolts, remove the backlight case by pulling it down and sliding it slightly to the left, then replace the backlight. LCD unit rear view Bolt Backlight 4) Upon completion of
  • Page 316B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE 2.13 HEAT GENERATED IN Amount of EACH UNIT Unit generated heat Remarks Control unit No option slot 33W (NOTE 1) 2 option slots 37W 3 option slots 39W 4 option slots 40W Control unit No option slot 45W (NOTE 2) with PC func- tions 2 option slots 52
  • Page 3172. LCD--MOUNTED TYPE i SERIES HARDWARE B--63005EN/02 Amount of Unit generated Remarks heat Option boards HSSB board 3W Sub--CPU board 13W Loader control board 10W PMC C board 5W Serial communication 6W board CAP--II board 10W Symbol CAP iT board 10W RISC board 9W Data server board (hard 9W Old board
  • Page 318B--63005EN/02 2. LCD--MOUNTED TYPE i SERIES HARDWARE NOTE 1 The amount of heat generated in the LCD and MDI units is included, but that in each option board is not. 2 The amount of heat generated in the LCD, MDI units, hard disk, and floppy disk drives is included, but that in each board is not. 3 T
  • Page 3193. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3 STAND-- ALONE TYPE i SERIES HARDWARE This chapter describes the printed circuit boards of the CNC control unit of the stand--alone type i series and card PCB functions on the printed circuit boards. The chapter also describes procedures for repl
  • Page 320B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE 3.1 HARDWARE CONFIGURATION LCD unit MDI unit Control unit Servo amplifier module/ Servo motor/ spindle amplifier module spindle motor Distributed I/O module, I/O unit MODEL--A, etc. I/O Link Machine operator’s panel, power magnetic circuit, etc. 2
  • Page 3213. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.2 HARDWARE OVERVIEW 3.2.1 Series 16i/160i 296
  • Page 322B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE Sub--CPU board(*2) Main CPU board Sub--CPU for two--path control 2--axis to 8--axis control CPU for controlling CNC Spindle interface Power Analog output 2--axis to 8--axis control Spindle interface I/O Link RISC board (M series only)(*1) PMC--SB5
  • Page 3233. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.2.2 Series 18i/180i Sub--CPU board(*2) Main CPU board Sub--CPU for two--path control 2--axis to 6--axis control CPU for controlling CNC Spindle interface Power Analog output 2--axis to 6--axis control Spindle interface I/O Link RISC board (M ser
  • Page 324B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE 3.2.3 Series 21i/210i Main CPU board CPU for controlling CNC Power 2--axis to 4--axis control Spindle interface I/O Link PMC--SA5 Analog output/high--speed DI RS--232C x 2 Memory card interface Display interface Mounted in slot 1 Basic system Seri
  • Page 3253. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.3 TOTAL CONNECTION DIAGRAMS 300
  • Page 326B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE Stand--alone type control unit Main board Slot 1 24V--IN(CP1) To I/O unit, etc. 24V--OUT(CP2) 24--VDC power Optical fiber cable LCD UNIT MDUNIT LCD(COP20A) COP20B CK2 DC24V CP1A CA55 CK1 CP1B Memory card (Touch panel) R232--1(JD5A) RS--232--C I/O
  • Page 3273. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 Stand--alone type control unit Data server board Slot 2 (cannot be used in 21i/210i) ATA card (CD38M) Ethernet Sub--CPU board Slot 3 (cannot be used in 21i/210i) A--OUT(JA40) Analog output for tool drive Position coder SPDL&POS(JA41) { PSM Positio
  • Page 328B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE When an option board is used I/O Link II board Mini slot To another unit DeviceNet board Mini slot To another unit PROFIBUS board (master) Mini slot To another unit PROFIBUS board (slave) Mini slot To another unit FL--net board Mini slot To anothe
  • Page 3293. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.4 CONNECTOR AND CARD CONFIGURATIONS OF PRINTED CIRCUIT BOARDS 3.4.1 Main CPU Board of Series 16i/18i/21i D Specifications Item Code Main CPU board of Series 16i/160i A16B--3200--0320 Main CPU board of Series 18i/180i A16B--3200--0325 Main CPU bo
  • Page 330B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE D Mounting positions of connectors, LEDs, etc. Battery case BAT1: Battery LEDs JD5A: RS232C serial port JD5B: RS232C serial port CNM1B: Memory card JD1A: I/O Link JA40: Analog output/high--speed DI JA41: Serial spindle/position coder JD45: CRT LIN
  • Page 3313. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 D Mounting positions of cards and DIMM modules (4) DRAM module (1) CPU card (5) FROM module (2) Display control card (3) Axis control card (6) SRAM module The DRAM module is mounted on the CPU card. 306
  • Page 332B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE No. Item Code Function Remarks (1) CPU card A20B--3300--0050 CNC control 16i/18i A20B--3300--0170 16i/18i A20B--3300--0070 21i (2) Display control card A20B--3300--0161 Display interface LCD/MDI A20B--3300--0162 Display link A20B--3300--0190 MDI o
  • Page 3333. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 D LED display D Fuse burn--out detection LED FUSE (Red) Lit if the fuse is blown. D LED status transition at power--up j: Off J: On 7--segment STATUS Status LED Not lit jjjj Power off 8 JJJJ CPU not activated after power--up F NC system loading st
  • Page 334B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE D LED display when a system alarm occurs j: Off J: On l: Blink (if CPU card A20B--3300--0170 is used) ALARM jJj System failure. The software detected an error and stopped the system. ALARM JJj An error occurred on the local bus in the main CPU boa
  • Page 3353. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 D 7--segment LED display when a system alarm occurs If a system alarm occurs, a number blinks as shown below, depending on the system alarm number. System 7--segment alarm num- System alarm type LED ber 0 900 to 909 ROM parity alarm. System ROM pa
  • Page 336Servo card Display control card CPU card B--63005EN/02 Axis 1/2 D Block diagram G/A DSP control G/A LCD link control DIMM module DRAM Axis 3/4 G/A Display link control Axis 5/6 G/A CPU Axis 7/8 peripherals Boot siftware 311 Local BUS G/A PMC control F--BUS F--BUS control (To back panel) DIMM module
  • Page 3373. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.4.2 Sub--CPU Board D Specifications Item Code Sub--CPU board A16B--2203--0431 D Mounting positions of connectors, LEDs, etc. LED display JA40--2: Analog output JA41--2: Serial spindle/position coder CA54B: Servo check 312
  • Page 338B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE D Mounting positions of cards and DIMM module (3) DRAM module The DRAM module is mounted on the CPU card. (1) CPU card (2) Axis control card No. Item Code Function Remarks (1) CPU card A20B--3300--0050 CNC control A20B--3300--0170 (2) Axis control
  • Page 3393. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 D LED display D LED display at power--up j: Off J: On STATUS jjjj Power off STATUS JJJj CPU not activated after power--up STATUS Jjjj Initialization completed, normal operation in progress D LED display when a system alarm occurs j: Off J: On l: B
  • Page 340B--63005EN/02 Servo card CPU card D Block diagram Axis 1/2 G/A DSP control DIMM module DRAM Axis 3/4 Axis 5/6 G/A CPU Axis 7/8 peripherals 315 Local BUS G/A G/A F--BUS Bus Peripheral (to back panel) conversion control Sub--CPU board FSSB Serial spindle (to servo amplifier) Analog output DIMM module
  • Page 3413. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.4.3 The RISC function and data server function are provided on a single RISC Board, Data option board. If the RISC function alone is needed, a RISC board is used. If just the data server function is needed, a data server board is used. If Server
  • Page 342B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE D LED display of the RISC The RISC function uses the green STATUS LEDs and red ALARM LEDs function in the upper part of the face plate. The red ALARM LEDs are used also by the data server function. D Status transition at power--up, displayed by th
  • Page 3433. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 D ALARM LED display (red) j: Off J: On ALARM Jjj The RISC CPU is not active. ALARM jJj A bus error occurred in the L--bus. ALARM JJj A parity error occurred in the shared DRAM. ALARM jjJ An error occurred in the RISC CPU. Alternatively, a parity e
  • Page 344B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE LED status transition at power--up LED statuses f: Off F: On l: Blink Z: Don’t care LED display No. Board status (L1 to L4) 1 ff Power off ff 2 FF Initial state immediately after power--up FF 3 fF MRU initialization completed FF 4 fF Firmware down
  • Page 3453. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 No. Board status LONG SHORT 6 fF Ff Program ff FF 7 FF ff Floating Point Unavailable ff ff 8 FF Ff Decrementer ff ff 9 FF Ff Trace ff fF 10 FF ff Floating Point Assist ff FF 11 fF ff Implementation Dependent Software Emulation Ff ff 12 fF Ff Imple
  • Page 346B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE LED display when an error occurs (ALARM) LED statuses j: Off J: On LED display No. Board status 123 1 jJJ An MPU transfer error occurred. 2 JJJ A parity error occurred in the main memory. NOTE Any other pattern is displayed if an error occurs in t
  • Page 3473. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.4.4 C Board, Serial Communication Board D Specifications Item Code C board A20B--8100--0330 Serial communication board R.B./DNC2: RS232C I/F A20B--8100--0334 R.B./DNC2: RS422 I/F A20B--8100--0335 DNC1: RS485 I/F A20B--8100--0336 D Mounting posit
  • Page 348B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE D Mounting positions of card and DIMM module (1) DRAM module No. Item Code Function Remarks (1) DRAM module A20B--3900--0042 System RAM 4MB 3.4.5 HSSB Interface Board D Specifications Item Code HSSB interface board A20B--8001--0730 D Mounting posi
  • Page 3493. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 D LED display LEDB Red HSSB communication has been interrupted. LEDA Red A RAM parity alarm occurred in the common RAM on the board. The common RAM is mounted on this board. The RAM is used to exchange information between the CNC and personal comp
  • Page 350B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE 3.4.6 CAP--II Board D Specifications Item Code CAP--II board A20B--8100--0560 D Mounting positions of connectors, LEDs, etc. JNA F--BUS backplane connector Setting pin TM1 Connector CP8B D LED display Status display of the red LEDs j: Off J: On CA
  • Page 3513. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 D Setting pin TM1 and Setting pin TM1 and connector CP8B are provided for testing at FANUC. connector CP8B The setting of the pin must not be changed. D Mounting positions of card and DIMM module (1) DRAM module No. Item Code Function Remarks (1)
  • Page 352B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE D LED display D Status LED display (green) Status LED1 Lit when the board is released from the reset state and starts operating. LED2 Lit when communication starts. This LED is left on until a reset occurs. LED3 Lit each time transmission is perfo
  • Page 3533. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 D Mounting positions of connectors, LEDs, etc. JNA F--BUS backplane connector CD38L: Ethernet interface D LED display D Status transition at power--up, displayed by the green LEDs No. 4321 Ethernet board status 1 jjjj Power off 2 JJJJ Initial stat
  • Page 354B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE D Status LED display when an error occurs (green) The status LEDs alternately display the LONG and SHORT patterns. The LONG pattern is held longer than the SHORT pattern. Status LED display (STATUS) No No. Ethernet board state LONG SHORT 4321 4321
  • Page 3553. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 D Alarm LED display (red) when an alarm occurs State LEDB Lit when a parity alarm occurs in the main memory on this board. D Communication status LED display (red) LED6 (RX) Lit when data is received. LEDA (COL) Lit when a data collision occurs. N
  • Page 356B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE D LED display D Meaning of red LED LEDA Lit when an error occurs on the daughter board. If this LED is lit, replace the DeviceNet board. D Meanings of green LEDs 321 Status jjJ This board is set as the master. jJJ This board is set as the slave. D
  • Page 3573. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.4.10 PROFIBUS Master Board D Specifications Item Code PROFIBUS master board A20B--8100--0470 D Mounting positions of connectors, LEDs, etc. JNA F--BUS backplane connector CN1: PROFIBUS interface D LED display D Status LED display (green) State L
  • Page 358B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE 3.4.11 PROFIBUS Slave Board D Specifications Item Code PROFIBUS slave board A20B--8100--0440 D Mounting positions of connectors, LEDs, etc. JNA F--BUS backplane connector CN2: PROFIBUS interface D LED display D Status LED display (green) State LED
  • Page 3593. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.4.12 FL--net Board D Specifications Item Code FL--net board A20B--8100--0530 D Mounting positions of connectors, LEDs, etc. JNA F--BUS backplane connector Setting pin TM1 (fixed to B) CD38N: FL--net interface D LED display D Meanings of red LEDs
  • Page 360B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE 3.5 UNITS AND PRINTED CIRCUIT BOARDS 3.5.1 Basic Units Type Item Drawing No. Remarks 16i/160i Basic unit with 1 slot A02B--0265--B501 Basic unit with 3 slots A02B--0265--B503 18i/180i Basic unit with 1 slot A02B--0266--B501 Basic unit with 3 slots
  • Page 3613. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 Type Item Drawing No. ID Remarks DIMM module DRAM module A20B--3900--0040 87 12M A20B--3900--0041 86 8M A20B--3900--0042 85 4M/2M A20B--3900--0030 82 2M A20B--3900--00130 A7 12M CPU card: For A20B--3900--00131 A6 8M A20B--3300 --0170 0170 A20B--39
  • Page 362B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE Type Item Drawing No. ID Remarks Option PCB Sub--CPU board A16B--2203--0431 0xF1 RISC + data server board A16B--3200--0350 0xF4 0xF5 RISC board A16B--3200--0351 0xF4 Data server board A16B--3200--0352 0xF5 ATA card adapter A20B--2100--0500 — For d
  • Page 3633. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 Type Item Drawing No. ID Remarks Others LCD control printed circuit board A20B--8100--0410 — Inverter A20B--2002--0500 — Color A20B--8001--0920 — A20B--2002--0480 — Monochrome A20B--8001--0910 — Operator’s panel con- (64/32) A16B--2200--0661 — Sin
  • Page 364B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE 3.5.3 LCD/MDI Unit Item Drawing No. Remarks 9.5 monochrome LCD unit A20B--0265--C061 9.5 monochrome LCD unit A20B--0265--C066 Character only 10.4 color LCD unit A20B--0265--C071 10.4 color LCD unit A20B--0265--C081 With touch panel For display lin
  • Page 3653. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.5.4 Other Units Item Drawing No. Remarks Separate detector interface 4 basic axes A02B--0236--C203 unit 4 additional axes A02B--0236--C204 Connector panel I/O module Basic module A03B--0815--C001 Expansion module A03B--0815--C002 With MPG interf
  • Page 366B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE 3.6 MOUNTING AND REMOVING AN OPTION BOARD WARNING The replacement described here should be performed by a person fully trained in maintenance and safety. If the cabinet is opened to replace the option board, take extreme care not to touch any high
  • Page 3673. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.6.1.2 (1) Holding handles A and B, insert the board into the cabinet until the Mounting the board connector on the back panel is connected. (2) Connect the removed cables to correct positions. Handle A With a hook on the top side Handle B With a
  • Page 368B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE 3.6.2 Mounting and Removing a Mini--Slot Option Board (Except DeviceNet Board) 3.6.2.1 (1)Remove cables connected to the target mini--slot option board. Removing the board Remove other cables that would obstruct the removal of the mini--slot optio
  • Page 3693. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.6.3 Mounting and Removing the DeviceNet Board 3.6.3.1 (1) Remove the terminal block from the connector on the DeviceNet Removing the board board. The terminal block can be pulled out after the screws on both sides are loosened. The terminal bloc
  • Page 370B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE Handle C With a hook on the left side Handle D 345
  • Page 3713. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.7 MOUNTING AND REMOVING THE BACK PANEL WARNING The replacement described here should be performed by a person fully trained in maintenance and safety. If the cabinet is opened to replace the back panel, take extreme care not to touch any high--v
  • Page 372B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE Fan connector Latch Back panel Back panel 347
  • Page 3733. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.8 REPLACING THE FUSE OF THE CONTROL UNIT WARNING Before starting the replacement of a fuse, remove the cause of the fuse burn--out. Accordingly, the replacement should be performed by a person fully trained in maintenance and safety. If the cabi
  • Page 374B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE D Ordering information of the fuse Ordering information Rating Individual information A02B--0265--K100 7.5A A60L--0001--0046#7.5 349
  • Page 3753. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.9 REPLACING THE BATTERY D Replacing the battery If a lithium battery is used, have A02B--0200--K102 (FANUC internal code: A98L--0031--0012) handy. (1) Turn the CNC on. About 30 seconds later, turn the CNC off. (2) Remove the battery from the top
  • Page 376B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE NOTE Complete steps (1) to (3) within 30 minutes. If the battery is left removed for a long time, the memory would lose the contents. If there is a danger that the replacement cannot be completed within 30 minutes, save the whole contents of the C
  • Page 3773. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 NOTE 1 Place the battery case in such a position that the battery can be replaced even while the control unit is active. 2 The connector of the battery cable uses a simple lock system. Fix the cable within an area of 50 cm from the connector, remo
  • Page 378B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE 3.10 REPLACING A FAN UNIT WARNING If the cabinet is opened to replace a fan unit, take extreme care not to touch any high--voltage area (marked with and covered by a shock prevention cover). If the area is uncovered, direct contact with this area
  • Page 3793. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.11 REPLACING THE WARNING FUSE OF THE LCD Before starting the replacement of the fuse, remove the UNIT cause of the fuse burn--out. Accordingly, the replacement should be performed by a person fully trained in maintenance and safety. If the cabin
  • Page 380B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE 3.12 REPLACING THE LCD BACKLIGHT WARNING The replacement described here should be performed by a person fully trained in maintenance and safety. If the cabinet is opened to replace the unit, take extreme care not to touch any high--voltage area (m
  • Page 3813. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 LCD panel (3)--1 For high--intensity 10.4 color LCD Press the small button to disengage the latch, pull out the case containing the backlight, then replace the backlight, as illustrated below. Connector Button opening Button Back of the LCD panel
  • Page 382B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE (3)--2 For 9.5 monochrome LCD Connector Metal catch Back of the LCD panel Backlight (4) After replacing the backlight, assemble the unit, reversing the disassembly procedure of steps (1) to (3). During the assembly, take care to keep dust out. 35
  • Page 3833. STAND--ALONE TYPE i SERIES HARDWARE B--63005EN/02 3.13 HEAT GENERATION OF THE UNITS Heat Unit Remarks generation Control unit 1--slot cabinet 35W (*1) 3--slot cabinet 46W Option board HSSB board 4W Sub--CPU board 14W PMC C board 7W Serial communication 7W board CAP--II board 10W RISC board 9W Dat
  • Page 384B--63005EN/02 3. STAND--ALONE TYPE i SERIES HARDWARE Heat Unit Remarks generation MDI unit 0W Operator’s panel I/O module 12W (*1) Connector panel I/O module (ba- 8W (*1) sic) Connector panel I/O module (ex- 5W (*1) pansion) Separate detector interface unit 9W Unit with 4 basic axes only Separate de
  • Page 3854. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 4 MATTERS COMMON TO BOTH LCD-- MOUNTED TYPE AND STAND-- ALONE TYPE i SERIES (HARDWARE) This chapter describes the hardware common to the LCD--mounted type i series and stand--alone type i series. 4.1
  • Page 3864. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) 4.1 MOUNTING AND WARNING DEMOUNTING CARD Only those personnel who have received approved safety PCBS and maintenance training may perform this replacement work. When opening the cabinet and replacing
  • Page 3874. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 4.1.1 1) Pull outward the claw of each of the four spacers used to secure the card Demounting a Card PCB, then release each latch. (See Fig. a.) PCB 2) Extract the card PCB upward. (See Fig. b.) Card
  • Page 3884. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) 4.1.2 1) Check that the claw of each of the four spacers is latched outward, then Mounting a Card PCB insert the card PCB into the connector. (See Fig. c.) 2) Push the claw of each spacer downward to
  • Page 3894. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 4.2 MOUNTING AND WARNING DEMOUNTING DIMM Only those personnel who have received approved safety MODULES and maintenance training may perform this replacement work. When opening the cabinet and replaci
  • Page 3904. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) 4.2.1 1) Open the claw of the socket outward. (See Fig. a.) Demounting a DIMM 2) Extract the module slantly upward. (See Fig. b.) Module 4.2.2 1) Insert the module slantly into the module socket, with
  • Page 3914. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 4.3 The performance of the heat exchanger degrades due to a buildup of dirt. Clean the heat exchanger periodically. The cleaning interval depends on MAINTENANCE OF the installation environment. So, cl
  • Page 3924. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) Cleaning and replacing the air filter Procedure for cleaning and replacing the air filter 1 Before cleaning and replacing the air filter, turn off the fan power supply. 2 Remove the filter cover, then
  • Page 3934. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 Cleaning the heat exchanger Procedure for cleaning the heat exchanger 1 Before cleaning the heat exchanger, turn off the fan power supply. 2 Demount the external fan unit from the main body of the hea
  • Page 3944. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) D Cleaning the fan of the heat exchanger Procedure for cleaning the fan of the heat exchanger 1 Demount the heat exchanger from the unit, then remove dust and mist from the fan by blowing air or by us
  • Page 3954. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 4.4 LIQUID CRYSTAL DISPLAY (LCD) Brightness of the When the ambient temperature is low, the brightness of the LCD monochrome LCD decreases. (The LCD screen is dark particularly immediately after the p
  • Page 3964. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) D When the white protection sheet is removed, the new protection sheet is adhesive on its periphery. Attach the new protection sheet to the front of the LCD screen. At this time, be careful not to all
  • Page 3974. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 D Parameter setting #7 #6 #5 #4 #3 #2 #1 #0 3113 DTPCL [Data type] Bit #5 (DTPCL) The compensation function for the touch panel on the display is: 0 : Disabled 1 : Enabled D Method of compensation 1 S
  • Page 3984. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) 4.5 By changing the setting (rotary switch) on an expansion module, a connection can be made to skip an expansion module or expansion DISTRIBUTED I/O modules as shown below. SETTING Basic module Basic
  • Page 3994. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 Setting Indication Meaning of setting position 2 2 Set the rotary switch of an expansion module to this position when the two preceding expansion mod- ules are skipped. 3 -- Setting prohibited 4~F 4,
  • Page 4004. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) NOTE To expansion module A (DI/DO = 24/16, with a manual pulse generator interface) (A03B--0815--C002), a rotary switch is added as the other modules are modified. However, expansion module A is alway
  • Page 4014. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 4.6 REPLACING FUSES WARNING ON VARIOUS UNITS Before replacement of a blown fuse, the cause of the blown fuse must be corrected. So, fuse replacement work must be done only by a person who is trained i
  • Page 4024. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) D Fuse mounting location on the connector panel I/O modules Fuse Expansion module 3 Expansion module 2 Expansion module 1 Basic module Cable for the I/O Link (A03B--0815--C001) Cable for a manual puls
  • Page 4034. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 D Fuse mounting location on the operator’s panel I/O modules I/O connector JD1A JD1B JA3 Fuse Power supply connector This drawing is for A20B--2002--0470, A20B--2002--0520, and A20B--2002--0521. D Fus
  • Page 4044. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) D Fuse mounting locations on the machine operator’s panel interface unit CM26 FU1 CPD1 FU3 FU2 CM17 CM16 CM15 JD1A JD1B FU1: Fuse for +24V (for protection of general--purpose DO and the power supply o
  • Page 4054. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 D Fuse mounting location on the separate detector interface unit Power connector Optical Fuse connector This drawing is for A02B--0236--C203 380
  • Page 4064. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) 4.7 The control units and various peripheral units supplied from FANUC are designed assuming that those units are accommodated in enclosed ENVIRONMENTAL cabinets. The cabinets mentioned here include:
  • Page 4074. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 4.8 The CNC is becoming increasingly smaller as the surface mount technology and custom LSI technology advance. COUNTERMEA- SURES AGAINST In many cases, as the CNC becomes more compact, the mounting N
  • Page 4084. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) NOTE 1 Separate binding is to separate the bound cables of one group at least 10 cm from the bound cables of another group. 2 Electromagnetic shielding is to shield the bound cables of one group from
  • Page 4094. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 4.8.2 With a CNC machine tool, three ground systems are used. Grounding (1) Signal ground system (SG) Signal ground (SG) provides a reference voltage (0 V) for the electric signal system. (2) Frame gr
  • Page 4104. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) Display LCD--mounted type i series CNC Pendant box Distributed ∼ amplifier I/O CNC AC power Frame supply 24 V power Operator’s supply panel AC input Frame PE (Cabinet earth plate) Machine cabinet Disp
  • Page 4114. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 4.8.3 Signal Ground (SG) Connection of Control Unit M4 stud Ground cable Wire of 2 mm2 or more Connect the 0 V line inside the control unit to the ground plate of the cabinet through the signal ground
  • Page 4124. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) Display stand--alone type control unit For a one--slot rack For a three--slot rack Ground terminal for signals Ground terminal for signals M4 (Screw hole) (Faston terminal) M3 (Screw hole) Ground wire
  • Page 4134. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 4.8.4 With a power magnetics cabinet, components such as an AC/DC solenoid Noise Suppressor and AC/DC relay are used. When turned on and off, these components generate a high--energy pulse voltage due
  • Page 4144. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) 4.8.5 According to the figure below, clamp all cables that require shielding and Cable Clamping and are run to the CNC, servo amplifier, spindle amplifier, and so forth. This clamping method not only
  • Page 4154. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 Mounting plate of the machine Control unit Ground plate Clamp Shield cover Fig. 4.8.5(b) Cable clamp (2) Prepare a ground plate as shown below. Ground terminal (to be connected to ground) Clamp mounti
  • Page 4164. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE B--63005EN/02 AND STAND--ALONE TYPE i SERIES (HARDWARE) Ground plate 8mm 12mm 20mm Fig. 4.8.5(d) Ground plate hole diagram Reference: Outline drawing of the clamp 55 mm maximum 28mm 6mm 17mm Fig. 4.8.5(e) Outline drawing of clamp Ordering code of the clamp
  • Page 4174. MATTERS COMMON TO BOTH LCD--MOUNTED TYPE AND STAND--ALONE TYPE i SERIES (HARDWARE) B--63005EN/02 4.9 An MDI unit usable with a 12.1” LCD has a connector panel that allows various interface connectors to be placed on the front. The connector NOTES ON USING panel has a cover. The cover is opened an
  • Page 418B--63005EN/02 5. INPUT AND OUTPUT OF DATA 5 INPUT AND OUTPUT OF DATA After you change a SRAM module, you must set various data again. This chapter describes the procedures to input and output the parameters, the part programs and the tool offset values. 5.1 SETTING PARAMETERS FOR INPUT/OUTPUT . . .
  • Page 4195. INPUT AND OUTPUT OF DATA B--63005EN/02 5.1 SETTING PARAMETERS FOR INPUT/OUTPUT D Setting procedure of 1. Set to MDI mode or emergency stop state. parameters 2. Press OFFSET SETTING key several times or press soft key [SETING] to display SETTING (HANDY) screen. 3. Set the cursor to PARAMETER WRITE
  • Page 420B--63005EN/02 5. INPUT AND OUTPUT OF DATA 7. Convenient method 1) To change parameters in bit unit, press cursor key or , then the cursor becomes bit length and you can set parameters bit by bit (Bit parameter only). 2) To set data consecutively, use EOB key. (Ex.1) 1 2 3 4 EOB 4 5 6 7 EOB 9 9 9 9 I
  • Page 4215. INPUT AND OUTPUT OF DATA B--63005EN/02 5.2 The main CPU memorized the following data. Outputting the data 1/O device while the CNC is rurnning normally INPUTTING/ (1) CNC paramter OUTPUTTING (2) PMC parameter DATA (3) Pitch error compensation amount (4) Custom macro variable values (5) Tool compe
  • Page 422B--63005EN/02 5. INPUT AND OUTPUT OF DATA 0102 pecification number of input/output device 0 RS--232--C (control codes DC1 to DC4 used) 1 FANUC bubble cassette B1/B2 2 FANUC Floppy cassette adapter F1 3 PROGRAM FILE Mate. FANUC FA card adapter ,FANUC Floppy cassette adapter, FSP--H 4 Not used 5 Porta
  • Page 4235. INPUT AND OUTPUT OF DATA B--63005EN/02 5.2.3 1. Select MDI mode. Outputting PMC 2. Press OFFSET SETTING key then soft key [SETTING] to select a setting screen. Parameters 3. Set the cursor to PARAMETER WRITE and input 1 and INPUT . At this time, alarm 100 will be generated. 4. Press SYSTEM key an
  • Page 424B--63005EN/02 5. INPUT AND OUTPUT OF DATA 5.2.5 When custom macro function is equipped, values of variable no. 500 and Outputting Custom later are output. Macro Variable Values 1. Press OFFSET SETTING key. 2. Press key and soft key [MACRO] to select custom macro variable screen. 3. Press soft key [(
  • Page 4255. INPUT AND OUTPUT OF DATA B--63005EN/02 5.2.8 1. Set to the emergency stop state. Inputting CNC 2. Confirm that the patameters required to input data is correct. Parameters 1) Press OFFSET/SETTING key several times, and press [SETING] to display SETTING screen. 2) Confirm that PARAMETER WRITE=1. 3
  • Page 426B--63005EN/02 5. INPUT AND OUTPUT OF DATA 7) 0103 Baud rate 1: 50 5: 200 9: 2400 2: 100 6: 300 l10: 4800 3: 110 7: 600 11: 9600 4: 150 8: 1200 12: 19200 [BPS] 3. Press soft key [(OPRT)] and soft key 4. Press soft key [READ] and [EXEC]. Then input of parameters are started. 5. Because alarm 300 will
  • Page 4275. INPUT AND OUTPUT OF DATA B--63005EN/02 5.2.10 1. Release the emergency stop and select EDIT mode. Inputting Pitch Error 2. Confirm that PARAMETER WRITE=1 on the setting screen. Compensation Amount 3. Press PROG key and soft key [PRGRM] to display program contents. 4. Press soft key [(OPRT)], , [F
  • Page 428B--63005EN/02 5. INPUT AND OUTPUT OF DATA 12.Press address O and a program number (0001 for example) ,then press DELETE to delete the program. 5.2.12 Item 4 is not required for PPR. Inputting Tool 1. Select the EDIT mode. Compensation Amount 2. Turn off the program protect (KEY=1). 3. Press PROG key
  • Page 4295. INPUT AND OUTPUT OF DATA B--63005EN/02 1. Confirm that mode is EDIT mode. 2. Turn off the program protect (KEY3=1). 3. Press PROG key and press soft key [PRGRM] to select a part program file. 4. Press soft key [(OPRT)], [F SRH], and 6 [EXEC] to select a part program file. 5. Press soft key ,[(OPR
  • Page 430B--63005EN/02 5. INPUT AND OUTPUT OF DATA 5.3 INPUT/OUTPUT SUPER CAP DATA 5.3.1 The following operation allows all the data used for Super CAP M to be Input/Output of input and output in a lump. Conversational Data in a 1. Confirm the parameters shown below: Lump(Super CAP M) P0020: I/O CHANNEL (sel
  • Page 4315. INPUT AND OUTPUT OF DATA B--63005EN/02 Series16i Conversational Data Screen DATA I/O ⋅ READ DATA I/O PARA GUIDE READ I/O CHANNEL =0 ⋅ PUNCH EXEC I/O DEVICE NO. =3 OR ⋅ ALL CAP DATA PUNCH ⋅ DEFAULT DATA EXEC ⋅ PRE--TOOL LIST ⋅ TOOL FILE ⋅ CUT COND FILE SELECT FROM SOFT--- KEY < FLOPPY READ PUNCH A
  • Page 432B--63005EN/02 5. INPUT AND OUTPUT OF DATA 5.3.2 You can input and output files individually. Input and Output of Each Execute the same operations from step 1 to 6 in the previous section 3.3.1. File (Super CAP M) (1) Reading or Punching default files 7 Press [DEF. FILE]. 8 ⋅ For reading, input a fil
  • Page 4335. INPUT AND OUTPUT OF DATA B--63005EN/02 Output of conversutional Operation for outputting data in a lump data in a lump (1) Connect external I/O device and set necessary parameters. ⋅ Channel at NC side=0 ⋅ Stop bit=2 ⋅ Parity=No ⋅ Length of character=8 ⋅ Baud rate=Depends on NC parameter no. 0103
  • Page 434B--63005EN/02 5. INPUT AND OUTPUT OF DATA (5) Press [PUNCH] and the following screen is displayed. DATA I/O SCREEN [CAP:HEAD--- L] PUNCH SINGLE SINGLE 1. NC PARAMETER (HD1) 7. NC PARAMETER (HD2) 2. NC OFFSET(HD1) 5. NC OFFSET(HD2) 8. CAP TOOL FILE 3. NC PROGRAM(HD1) 6. NC PROGRAM(HD2) 9. CAP PROGRAM
  • Page 4355. INPUT AND OUTPUT OF DATA B--63005EN/02 [NC PROG] or [NC HD2 PROG] (For path 2, when [NC PROG] is pressed, the following screen is displayed.) DATA I/O SCREEN [CAP:HEAD--- L] PUNCH SINGLE SINGLE REGISTEREPROGRAMS 1. NC PARAMETER (HD1) 7. NC PARAMETER (HD2) ***HEAD 1*** 00012 00110 00120 2. NC OFFS
  • Page 436B--63005EN/02 5. INPUT AND OUTPUT OF DATA (7) The following screen is displayed when you press [SELECT END]. To start punching, press [EXEC] and to cancel punching, press [CANCEL]. DATA I/O SCREEN [CAP:HEAD--- L] PUNCH SINGLE SINGLE 1. NC PARAMETER (HD1) 7. NC PARAMETER (HD2) 2. NC OFFSET (HD1) 5. N
  • Page 4375. INPUT AND OUTPUT OF DATA B--63005EN/02 Input of conversational Data output by using the function for inputting/outputting data in a lump data in a lump can also be input by using that function. 1. Set optional parameters and the parameter for specifying the number of axes (parameter No. 1010) man
  • Page 438B--63005EN/02 5. INPUT AND OUTPUT OF DATA 8. To input NC parameters for tool post 1, press [NC PARAM]. To input NC parameters for tool post 2, press [NC HD2 PARAM]. To input data other than NC parameters, press [OTHERS]. The selected data is indicated by green characters in reverse video. When input
  • Page 4395. INPUT AND OUTPUT OF DATA B--63005EN/02 5.3.4 Files can be read and punched individually. Input and Output of Each File (Super CAP T) Output of conversational Conversational machining programs can be output and saved to an machining programs external memory unit via a reader/punch interface. After
  • Page 440B--63005EN/02 5. INPUT AND OUTPUT OF DATA Input of conversational The machining program punched out by applying the procedure described machining programs on the previous page can be read into the NC via a reader/punch interface. Before attempting to read a program, release the memory protect switch
  • Page 4415. INPUT AND OUTPUT OF DATA B--63005EN/02 Output of conversational The tool data file, cutting condition data, surface roughness data, pre--tool tool setting data list, and chuck/tailstock figure data can be punched out to an external I/O device. (1) Connect an external I/O device and set necessary
  • Page 442B--63005EN/02 5. INPUT AND OUTPUT OF DATA 5.4 INITIAL SCREEN INPUTTING/ Symbolic OUTPUTTING CAP--II FAPT TURN DATA (16i--T) PRESS [FAMILY PRESS [DATA PROGRAM] SET] KEY **FAMILY PROGRAM** **PARAMETER & DATA SET** 1. FAMILY PROGRAM OUTPUT 1. SYSTEM DATA SETTING 2. FAMILY PROGRAM INPUT 2. SETTING DATA
  • Page 4435. INPUT AND OUTPUT OF DATA B--63005EN/02 [TABLE 1] Input/Output of Family Program I/O Item Operation on I/O Remarks device Input Family program 2, n [INPUT] n=P FANUC PPR n B FANUC Cassette n=B Sub cycle 5, n [INPUT] n=C Sub Memory Output Family program 1, n [INPUT] *When When n is omitted, paramet
  • Page 444B--63005EN/02 5. INPUT AND OUTPUT OF DATA 5.5 The sub memory is stored in RAM module on the Option 3 board (board for CAP--II). The procedure below describes a method to input and output DUMP/RESTORE OF the data in sub memory, which is used when Option 3 board or RAM CAP--II DATA (16i--T) module is
  • Page 4455. INPUT AND OUTPUT OF DATA B--63005EN/02 5.6 CLEARING CAP--II DATA (16i--T) 5.6.1 Deleting File Name and Symbolic FAPT TURN Files (Initial screen) Press [Family program] Press [DATA SET] key key “Family program” menu “PARAMETER & DATASET” screen menu key Press [FILE NAME] key Not only file names of
  • Page 446B--63005EN/02 5. INPUT AND OUTPUT OF DATA 5.6.2 Press SP while turning on power. Clearing CAP--- II Memory 421
  • Page 4475. INPUT AND OUTPUT OF DATA B--63005EN/02 5.7 To input/output a particular type of data, the corresponding screen is usually selected. For example, the parameter screen is used for parameter DATA INPUT/OUTPUT input from or output to an external input/output unit, while the program ON THE ALL IO scre
  • Page 448B--63005EN/02 5. INPUT AND OUTPUT OF DATA 5.7.1 Input/output--related parameters can be set on the ALL IO screen. Setting Parameters can be set, regardless of the mode. Input/Output--Related Parameters Setting input/output--related parameters Procedure 1 Press function key SYSTEM . 2 Press the right
  • Page 4495. INPUT AND OUTPUT OF DATA B--63005EN/02 5 Set the parameters corresponding to the type of input/output unit to be used. (Parameter setting is possible regardless of the mode.) Tip First, set an I/O channel. The parameters on this screen change to those corresponding to a specified I/O channel. D I
  • Page 450B--63005EN/02 5. INPUT AND OUTPUT OF DATA 5.7.2 A program can be input and output using the ALL IO screen. Inputting and When entering a program using a cassette or card, the user must specify the input file containing the program (file search). Outputting Programs File search Procedure 1 Press soft
  • Page 4515. INPUT AND OUTPUT OF DATA B--63005EN/02 Inputting a program Procedure 1 Press soft key [PRGRM] on the ALL IO screen, described in Section 5.7.1. 2 Select EDIT mode. A program directory is displayed. 3 Press soft key [(OPRT)]. The screen and soft keys change as shown below.  A program directory is
  • Page 452B--63005EN/02 5. INPUT AND OUTPUT OF DATA Outputting programs Procedure 1 Press soft key [PRGRM] on the ALL IO screen, described in Section 5.7.1. 2 Select EDIT mode. A program directory is displayed. 3 Press soft key [(OPRT)]. The screen and soft keys change as shown below.  A program directory is
  • Page 4535. INPUT AND OUTPUT OF DATA B--63005EN/02 Deleting files Procedure 1 Press soft key [PRGRM] on the ALL IO screen, described in Section 5.7.1. 2 Select EDIT mode. A program directory is displayed. 3 Press soft key [(OPRT)]. The screen and soft keys change as shown below.  A program directory is disp
  • Page 454B--63005EN/02 5. INPUT AND OUTPUT OF DATA 5.7.3 Parameters can be input and output using the ALL IO screen. Inputting and Outputting Parameters Inputting parameters Procedure 1 Press soft key [PARAM] on the ALL IO screen, described in Section 5.7.1. 2 Select EDIT mode. 3 Press soft key [(OPRT)]. Sof
  • Page 4555. INPUT AND OUTPUT OF DATA B--63005EN/02 5.7.4 Offset data can be input and output using the ALL IO screen. Inputting and Outputting Offset Data Inputting offset data Procedure 1 Press soft key [OFFSET] on the ALL IO screen, described in Section 5.7.1. 2 Select EDIT mode. 3 Press soft key [(OPRT)].
  • Page 456B--63005EN/02 5. INPUT AND OUTPUT OF DATA 5.7.5 Custom macro common variables can be output using the ALL IO screen. Outputting Custom Macro Common Variables Outputting custom macro common variables Procedure 1 Press soft key [MACRO] on the ALL IO screen, described in Section 5.7.1. 2 Select EDIT mo
  • Page 4575. INPUT AND OUTPUT OF DATA B--63005EN/02 5.7.6 The ALL IO screen supports the display of a directory of floppy files, as Inputting and well as the input and output of floppy files. Outputting Floppy Files Displaying a file directory Procedure 1 Press the rightmost soft key (continuous menu key) on
  • Page 458B--63005EN/02 5. INPUT AND OUTPUT OF DATA READ/PUNCH (FLOPPY) O1234 N12345 No. FILE NAME (Meter) VOL 0001 PARAMETER 46.1 0002 ALL.PROGRAM 12.3 0003 O0001 11.9 0004 O0002 11.9 0005 O0003 11.9 0006 O0004 0007 O0005 11.9 0008 O0010 11.9 0009 O0020 11.9 11.9 F SRH File No.=2 >2_ EDIT * * * * * * * * * *
  • Page 4595. INPUT AND OUTPUT OF DATA B--63005EN/02 Inputting a file Procedure 1 Press the rightmost soft key (continuous menu key) on the ALL IO screen, described in Section 5.7.1. 2 Press soft key [FLOPPY]. 3 Select EDIT mode. The floppy screen is displayed. 4 Press soft key [(OPRT)]. The screen and soft ke
  • Page 460B--63005EN/02 5. INPUT AND OUTPUT OF DATA Outputting a file Procedure 1 Press the rightmost soft key (continuous menu key) on the ALL IO screen, described in Section 5.7.1. 2 Press soft key [FLOPPY]. 3 Select EDIT mode. The floppy screen is displayed. 4 Press soft key [(OPRT)]. The screen and soft k
  • Page 4615. INPUT AND OUTPUT OF DATA B--63005EN/02 Deleting a file Procedure 1 Press the rightmost soft key (continuous menu key) on the ALL IO screen, described in Section 5.7.1. 2 Press soft key [FLOPPY]. 3 Select EDIT mode. The floppy screen is displayed. 4 Press soft key [(OPRT)]. The screen and soft key
  • Page 462B--63005EN/02 5. INPUT AND OUTPUT OF DATA 5.8 By setting the I/O channel (parameter No. 20) to 4, files on a memory card can be referenced, and different types of data such as part programs, DATA INPUT/OUTPUT parameters, and offset data on a memory card can be input and output in USING A MEMORY text
  • Page 4635. INPUT AND OUTPUT OF DATA B--63005EN/02 Displaying a directory of stored files Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. The screen shown below is displayed. Using pa
  • Page 464B--63005EN/02 5. INPUT AND OUTPUT OF DATA Searching for a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. The screen shown below is displayed. DIRECTORY (M--CARD) O0034
  • Page 4655. INPUT AND OUTPUT OF DATA B--63005EN/02 Reading a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG. 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. Then, the screen shown below is displayed. DIRECTORY (M--CARD) O0034 N
  • Page 466B--63005EN/02 5. INPUT AND OUTPUT OF DATA 8 To specify a file with its file name, press soft key [N READ] in step 6 above. The screen shown below is displayed. DIRECTORY (M--CARD) O0001 N00010 No. FILE NAME COMMENT 0012 O0050 (MAIN PROGRAM) 0013 TESTPRO (SUB PROGRAM--1) 0014 O0060 (MACRO PROGRAM) ~
  • Page 4675. INPUT AND OUTPUT OF DATA B--63005EN/02 Writing a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. The screen shown below is displayed. DIRECTORY (M--CARD) O0034 N00045
  • Page 468B--63005EN/02 5. INPUT AND OUTPUT OF DATA Deleting a file Procedure 1 Press the EDIT switch on the machine operator’s panel. 2 Press function key PROG . 3 Press the rightmost soft key (continuous menu key). 4 Press soft key [CARD]. The screen shown below is displayed. DIRECTORY (M--CARD) O0034 N0004
  • Page 4695. INPUT AND OUTPUT OF DATA B--63005EN/02 Batch input/output with a memory card On the ALL IO screen, different types of data including part programs, parameters, offset data, pitch error data, custom macros, and workpiece coordinate system data can be input and output using a memory card; the scree
  • Page 470B--63005EN/02 5. INPUT AND OUTPUT OF DATA 6 With page keys and , scroll through the file directory or program directory. 7 When this screen is displayed, the program data item is selected. The soft keys for other screens are displayed by pressing the rightmost soft key (continuous menu key). Soft ke
  • Page 4715. INPUT AND OUTPUT OF DATA B--63005EN/02 Error codes Memory card error codes Code Meaning 007 The memory card is protected. 030 The memory card is not inserted into its slot. 032 The memory card’s battery is exhausted. 102 The memory card does not have sufficient free space. 105 No memory card is m
  • Page 472B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC 6 INTERFACE BETWEEN CNC AND PMC This chapter describes the signals between the machine operator’s panel, magnetics cabinet and the PMC, connection of the signals between PMC and CNC, and confirmation method of on/off state of these signals. It also descr
  • Page 4736.1 GENERAL OF High--speed processing signal PMCDGN Input Contacts *DEC α *ESP, SKIP, ESKIP, XAE, YAE, ZAE (M series) [0] . . 0V Open *DEC α *ESP, SKIP, ESKIP, XAE, ZAE, +MIT α (T series) [1] . . 24V Close INTERFACE NC PMCDGN PMCDGN * DI/DO PMC--SB/SC MT (Machine Tool builder) G 0000 ~ 0191 X 0000 ~
  • Page 474B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC 6.2 SPECIFICATION OF PMC 6.2.1 Specification Series 16i--MODEL A/Series 18i--MODEL A Model PMC--SB5 PMC--SB6 Programming method language Ladder Ladder C--language Step sequence (Option) C--language (Option) Number of ladder level 2 2 Level--1 Cycle Time
  • Page 4756. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 Series 20i--MODEL A/Series 21i--MODEL A Model PMC--SA1 PMC--SA5 Programming system Ladder Ladder C language C language (option)(Note) (option)(Note) Number of ladder levels 2 2 First--level execution period 8 ms 8 ms Basic instruction processing time 5.
  • Page 476B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC 6.2.2 Address Model Series 16i--MODEL Character Signal description A/Series 18i--MODEL A PMC--SB5 PMC--SB6 Input signal from the machine to X X0 to X127 (Note) the PMC (MT to PMC) Output signal from the PMC to the Y Y0 to Y127 (Note) machine (PMC to MT)
  • Page 4776. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 Model Series 20i--MODEL Character Signal description A/Series 21i--MODEL PMC--SA1 PMC--SA5 Input signal from the machine to X X0 to X127 (Note) PMC (MT to PMC) Output signal from the PMC to ma- Y Y0 to Y127 (Note) chine (PMC to MT) F Input signal from t
  • Page 478B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC 6.2.3 Built--in Debug Function Contents Function Display of sequence program Dynamic display of ladder diagram Diagnostic function S Title data display S signal status (symbol can be displayed) S PMC alarm display S Signal trace S Memory contents display
  • Page 4796. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 (3) R9002 to R9005 (Operation output registers for the DIVB functional instruction) The data remaining after the DIVB functional instruction is executed in output. #7 #6 #5 #4 #3 #2 #1 #0 R9002 R9003 Register for remainder R9004 (used by DIVB instructio
  • Page 480B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC R9091.5 104ms 96ms 200ms R9091.6 504ms 496ms 1s 6.2.5 Execution Period of PMC Sequence program 1st level From NC (High--speed se- (1) quence) END1 2nd level (Normal sequence) (2)--1 Synchronized buffer (2)--2 Head of 2nd level (2)--n END2 3rd level From
  • Page 4816. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 6.3 PMC SCREEN 6.3.1 1. Press SYSTEM . Display Method 2. Press soft key [PMC], then PMC screen is displayed and the following soft keys are displayed: PMC CONTROL SYSTEM MENU MONIT RUN SELECT ONE OF FOLLOWING SOFT KEYS PMCLAD : DYNAMIC LADDER DISPLAY PM
  • Page 482B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC 6.3.2 Press soft key [PMCLAD], and a sequence program is displayed PMCLAD Screen dynamically and operation monitoring can be confirmed : Number of net displayed Ladder display RUN/STOP status LADDER NET 0001-0004 MONIT RUN Comment LOG1 LOG1 ALWAYS1 LOG1
  • Page 4836. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 [Remarks] The search function searches a signal in the forward direction and displays the ladder with the searched signal at its head. Because there may exist plural contacts, repeat the search operation to find plural locations, repeat the search opera
  • Page 484B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC D Display of setting trigger The setting address, condition and counter are displayed at the title line. “MODE:ON : X0000. 0 : 0 : 0001 ” COUNT: Trigger checking number (default 1) POINT: Trigger checking number (default 0) 0 : the top of the 1st level 1
  • Page 4856. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 D Divided display of ladder This function is used for displaying the divided screen. It can display diagram max. six division. For this operation, depress [WINDOW] soft key to bring the following menu. SEARCH ADRESS TRIGER WINDOW RET DIVIDE CANCEL DELET
  • Page 486B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC 6.3.3 Press soft key [PMCDGN] then PMC’s diagnostic screen is displayed. PMCDGN Screen D TITLE screen The title data registered when a ladder program is prepared is displayed. Page number PMC TITLE DATA #1 MONIT RUN PMC PROGRAM NO. : EDITION NO. : PMC CO
  • Page 4876. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 D STATUS screen On/Off state of input/output signals and internal relay is displayed. PMC SIGNAL STATUS MONIT RUN ADDRESS 7 6 5 4 3 2 1 0 ED7 ED6 ED5 ED4 ED3 ED2 ED1 ED0 Signal G0000 0 0 0 0 1 0 1 0 name ED15 ED14 ED13 ED12 ED11 ED10 ED9 ED8 Signal stat
  • Page 488B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC D TRACE screen Every time a specified signal changes, the signal status is memorized in the trace memory. This function is useful for identifying intermittent troubles. 1 Trace parameter screen PMC SIGNAL TRACE MONIT RUN TRACE MODE : (0:1BYTE/1:2BYTE/2:W
  • Page 4896. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 2 Trace memory contents display screen PMC SIGNAL TRACE MONIT RUN 1ST ADDRESS=X008(E1) 2ND ADDRESS=G000(FF) Trace address NO. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 and mask 0000 . . . . . . . . . . . . . . . . data(in pa- rentheses) 0001 I * * * * * * * * * *
  • Page 490B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC 6.3.4 Memory Display (M.SRCH) D Display of Screen and Operation 1) Pressing the [M.SRCH] soft key changes the screen to that shown in Fig. 3.5. The displayed soft keys also change. 2) Enter a physical address in hexadecimal from which the contents of the
  • Page 4916. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 D ANALYS screen Change of signals is displayed as the same display as that on the (Ladder editing card is oscilloscope. required not usable with 1 Parameter setting screen (1st page) SA1.) PMC SIGNAL ANALYSIS(PARAM) MONIT RUN SAMPLING TIME : 10 (1-10 SE
  • Page 492B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC 2 Parameter setting screen (2nd page) PMC SIGNAL ANALYSIS(PARAM) MONIT RUN SIGNAL ADDRESS 1 : X0000.0 9: Y0000.0 2 : X0000.1 10 : R0000.1 3 : X0002.0 11 : Up to 16 4 : X0005.0 12 : signals 5 : 13 : 6 : 14 : 7 : 15 : 8 : 16 : SCOPE DELETE INIT ADDRESS a.
  • Page 4936. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 3 SCOPE screen PMC SIGNAL ANALYSIS(PARAM) MONIT RUN SAMPLING TIME : 10 CONDITION : 1 TRIGGER ADDRESS : G0007.2 TRIGGER MODE : 0 +------------------+------------------+------------------+------------ X0000.0 X0000.1 X0002.0 X0005.0 +------------------+--
  • Page 494B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC 6.3.5 PMCPRM Screen D Inputting PMC parameters from the MDI 1 Set to MDI mode or emergency stop state. 2 Set PARAMETER WRITE (on setting screen) to 1 or set the program protect signal (KEY4) to 1. PWE KEY4 Timer f -- Counter f f Either one Keep relay f -
  • Page 4956. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 D COUNTER screen This screen sets and displays max. value of counter and current value of the counter instruction (SUB 4). Page no. (screen is scrolled by page key) Max. value of counter (Minimum value is specified by counter ins.) Current value of coun
  • Page 496B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC 1 Nonvolatile memory control #7 #6 #5 #4 #3 #2 #1 #0 K016 #7(MWRTF2) : For checking the writing status in nonvolatile memory #6(MWRTF1) : Writing status in nonvolatile memory 2 PMC system parameter The following keep relays are used by the system, theref
  • Page 4976. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 K018 (K901 for SB6) #7(IGNDINT) 0 : When the screen is switched to the PCMMDI screen, the screen is initialized. 1 : When the screen is switched to the PCMMDI screen, the screen is not initialized. *It is effective for PMC-- SC3/
  • Page 498B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC D DATA TABLE screen 1 Data table setting screen No. of screen PMC DATA TBL CONTROL #001 MONIT RUN GROUP TABLE COUNT = 2 No. of data table NO. ADDRESS PARAMETER TYPE NO.OF DATA groups 001 D0000 00000000 0 10 002 D0020 00000011 1 20 003 004 No. of 005 data
  • Page 4996. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 2 Data display screen Group number Page number PMC PRM (DATA) 001/001 MONIT RUN NO. ADDRESS DATA 000 D0000 0 001 D0001 0 002 D0002 0 003 D0003 0 004 D0004 0 005 D0005 0 006 D0006 0 007 D0007 0 008 D0008 0 009 D0009 0 C.DATA G-SRCH SEARCH a. Soft key [C.
  • Page 500B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC 6.4 LIST OF SIGNALS BY EACH MODE D Automatic operation MODE INPUT/OUTPUT SIGNAL FEED RATE, ETC EDIT [PMC  CNC] KEY3(Program protect key) [PMC  CNC) [PMC  CNC] ST (Cycle start) *FV07 *SP (Feed hold) (Feed rate over- SBK (Single block) ride) DRN (Dry r
  • Page 5016. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 D Manual operation MODE INPUT/OUTPUT SIGNAL FEED RATE, ETC Handle/ [PMC  CNC] [PMC  CNC] M incremental HSnAD (Axis selection) n:13(No. of MPGs) MP1, MP2 A +∼, --∼ (Jog feed) (Multiplier) N U JOG [PMC  CNC] [PMC  CNC] A RT (Rapid traverse) *JV015
  • Page 502B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC 6.5 (1) For 1--path control LIST OF INPUT/ The relationship of the addresses of the interface signals transferred between the CNC and PMC are shown below. OUTPUT SIGNALS CNC G000~ PMC X000~ MT F000~ Y000~ (2) For 2--path control The relationship of the a
  • Page 5036. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 D List of input/output signals f : Usable F : Usable only with 2--path control -- : Not usable Symbol Signal name Address T series M series *+ED1 to *+ED8 External deceleration signal G118 f f *+L1 to *+L8 Overtravel signal G114 f f *--ED1 to *--ED8 Ext
  • Page 504B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series *PLSST Polygon spindle stop signal G038#0 f — *SCPF Spindle clamp completion signal G028#5 f — *SP Automatic operation hold signal G008#5 f f *SSTP Spindle stop signal G029#6 f f *SSTP1 G027#3 f — *SSTP2 Speci
  • Page 5056. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 Symbol Signal name Address T series M series ALMA F045#0 f f ALMB Alarm signal (serial spindle) F049#0 f f ALMC F168#0 f f ALNGH Tool axis direction handle feed mode signal G023#7 — f AR0 to AR15 Actual spindle speed signal F040, F041 f — ARSTA G071#0 f
  • Page 506B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series Torque limit reached signal for butt--type reference CLRCH1 to CLRCH8 F180 f f position setting CON Cs contour control switch signal G027#7 f f COSP Spindle command signal F064#5 F — CSS Constant surface speed
  • Page 5076. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 Symbol Signal name Address T series M series EBSYA F130#7 f f EBSYB F133#7 f f Axis control command read completion signal EBSTC (PMC axis control) F136#7 f f EBSYD F139#7 f f EBUFA G142#7 f f EBUFB G154#7 f f Axis control command read signal EBUFC (PMC
  • Page 508B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series EFINA G142#0 f f EFINB G154#0 f f Auxiliary function completion signal (PMC axis control) EFINC G166#0 f f EFIND G178#0 f f EGENA F130#4 f f EGENB F133#4 f f Axis movement in--progress in progress signal (PMC
  • Page 5096. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 Symbol Signal name Address T series M series EMBUFA G142#2 f f EMBUFB G154#2 f f Buffering prohibition signal (PMC axis control) EMBUFC G166#2 f f EMBUFD G178#2 f f EMFA F131#0 f f EMFB F134#0 f f Auxiliary function strobe signal (PMC axis control) EMFC
  • Page 510B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series ESBKA G142#3 f f ESBKB G154#3 f f Block stop signal (PMC axis control) ESBKC G166#3 f f ESBKD G178#3 f f ESEND Search completion signal for external data input F060#1 f f ESKIP Skip sheet (PMC axis control) X0
  • Page 5116. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 Symbol Signal name Address T series M series GOQSM Tool compensation amount write mode select signal G039#7 f — GR1, GR2 Gear select signal (input) G028#1, #2 f f GR1O, GR2O, GR3O Gear select signal (output) F034#0 to #2 — f GR21 G029#0 f — Gear select
  • Page 512B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series INP1 to INP8 In--position signal F104 f f INTGA G071#5 f f INTGB Speed integration control signal (serial spindle) G075#5 f f INTGC G205#5 f f IOLACK I/O Link confirmation signal G092#0 f f IOLNK Slave I/O Lin
  • Page 5136. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 Symbol Signal name Address T series M series MF Auxiliary function strobe signal F007#0 f f MF2 Second miscellaneous function strobe signal F008#4 f f MF3 Third miscellaneous function strobe signal F008#5 f f MFIN Auxiliary function completion signal G0
  • Page 514B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series Manual handle feed travel distance select signal MP1, MP2 G019#4, #5 f f (incremental feed signal) MP1O Software operator’s panel signal (MP1) F076#0 f f MP2O Software operator’s panel signal (MP2) F076#1 f f
  • Page 5156. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 Symbol Signal name Address T series M series Software operator’s panel general--purpose switch OUT0 to OUT7 F072 f f signal OVC Override cancel signal G006#4 f f OVCE Override cancel signal (PMC axis control) G150#5 f f OVLS1 to OVLS7 Superposition cont
  • Page 516B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series PSYN Polygon synchronization in--progress signal F063#7 f — G032#0 to R01I to R12I f f G033#3 G034#0 to R01I2 to R12I2 Spindle motor speed command signal f f G035#3 G036#0 to R01I3 to R12I3 f f G037#3 F036#0 t
  • Page 5176. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 Symbol Signal name Address T series M series ROV1, ROV2 Rapid traverse override signal G014#0, #1 f f ROV1E, ROV2E Rapid traverse override signal (PMC axis control) G150#0, #1 f f ROV1O Software operator’s panel signal (ROV1) F076#4 f f ROV2O Software o
  • Page 518B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series SDTA F045#2 f f SDTB Speed detection signal (serial spindle) F049#2 f f SDTC F168#2 f f SF Spindle function strobe signal F007#2 f f SFIN Spindle function completion signal G005#2 f f SFRA G070#5 f f SFRB Forw
  • Page 5196. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 Symbol Signal name Address T series M series SMZ Error detect signal G053#6 f — SOCNA G071#4 f f SOCNB Soft start/stop cancel signal (serial spindle) G075#4 f f SOCNC G205#4 f f SOR Spindle orientation signal G029#5 f f SOV0 to SOV7 Spindle speed overri
  • Page 520B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC Symbol Signal name Address T series M series STWD Output simultaneous operation mode select signal G058#6 — f SUCLP Spindle unclamp signal F038#1 f — SVF1 to SVF8 Servo--off signal G126 f f SWS1 G027#0 f — SWS2 Spindle select signal G027#1 f — SWS3 G027#
  • Page 5216. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 Symbol Signal name Address T series M series TLMLA G070#0 f f TLMLB Torque limit command low signal (serial spindle) G074#0 f f TLMLC G204#0 f f TLNW New tool select signal F064#1 f f TLRST Tool change reset signal G048#7 f f TLRSTI Tool--by--tool chang
  • Page 522B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC 6.6 LIST OF ADDRESSES D Address list (1--path For a signal that is common to the M series and T series, and is usable for control) only one of the two series, hatching is provided on the upper part (the T series) or lower part (M series) for which the si
  • Page 5236. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 G013 *AFV7 *AFV6 *AFV5 *AFV4 *AFV3 *AFV2 *AFV1 *AFV0 G014 ROV2 ROV1 G016 F1D MSDFON G018 HS2D HS2C HS2B HS2A HS1D HS1C HS1B HS1A G019 RT MP2 MP1 HS3D HS3C HS3B HS3A G023 ALNGH RGHTH G027 CON *SSTP3 *SSTP2 *SSTP1 SWS3 SWS2 SWS1 G0
  • Page 524B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 G052 RMTDI7 RMTDI6 RMTDI5 RMTDI4 RMTDI3 RMTDI2 RMTDI1 RMTDI0 G053 CDZ SMZ UINT TMRON G054 UI007 UI006 UI005 UI004 UI003 UI002 UI001 UI000 G055 UI015 UI014 UI013 UI012 UI011 UI010 UI009 UI008 G058 STWD STRD EXWT EXSTP EXRD MINP G05
  • Page 5256. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 G098 KEC7 KEC6 KEC5 KEC4 KEC3 KEC2 KEC1 KEC0 G100 +J8 +J7 +J6 +J5 +J4 +J3 +J2 +J1 G102 --J8 --J7 --J6 --J5 --J4 --J3 --J2 --J1 G106 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 G108 MLK8 MLK7 MLK6 MLK5 MLK4 MLK3 MLK2 MLK1 G110 +LM8 +LM7 +LM6
  • Page 526B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 G154 EBUFB ECLRB ESTPB ESOFB ESBKB EMBUFB EFINB G155 EMSBKB EC6B EC5B EC4B EC3B EC2B EC1B EC0B G156 EIF7B EIF6B EIF5B EIF4B EIF3B EIF2B EIF1B EIF0B G157 EIF15B EIF14B EIF13B EIF12B EIF11B EIF10B EIF9B EIF8B G158 EID7B EID6B EID5B
  • Page 5276. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 G209 SHC11 SHC10 SHC09 SHC08 CNC!PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 F000 OP SA STL SPL PWD F001 MA TAP ENB DEN BAL RST AL F002 MDRN CUT SRNMV THRD CSS RPDO INCH F003 MTCHIN MEDT MMEM MRMT MMDI MJ MH MINC F004 MREF MAFL M
  • Page 528B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 F031 B15 B14 B13 B12 B11 B10 B09 B08 F032 B23 B22 B21 B20 B19 B18 B17 B16 F033 B31 B30 B29 B28 B27 B26 B25 B24 F034 GR3O GR2O GR1O F035 SPAL F036 R08O R07O R06O R05O R04O R03O R02O R01O F037 R12O R11O R10O R09O F038 ENB3 ENB2 SUCL
  • Page 5296. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 F066 EXHPCC MMPCC PECK2 RTNMVS G08MD F069 RMTDO7 RMTDO6 RMTDO5 RMTDO4 RMTDO3 RMTDO2 RMTDO1 RMTDO0 F070 PSW08 PSW07 PSW06 PSW05 PSW04 PSW03 PSW02 PSW01 F071 PSW10 PSW09 F072 OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 OUT1 OUT0 F073 ZRNO MD4O M
  • Page 530B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 F129 *EAXSL EOV0 F130 EBSYA EOTNA EOTPA EGENA EDENA EIALA ECKZA EINPA F131 EABUFA EMFA F132 EM28A EM24A EM22A EM21A EM18A EM14A EM12A EM11A F133 EBSYB EOTNB EOTPB EGENB EDENB EIALB ECKZB EINPB F134 EABUFB EMFB F135 EM28B EM24B EM2
  • Page 5316. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 D Address list (2--path In general, signal addresses are assigned to each path as indicated below. control) However, some signals common to both paths are allocated to path 1. The table below indicates the addresses of the interface signals between the
  • Page 532B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 G011 *JV15#1 *JV14#1 *JV13#1 *JV12#1 *JV11#1 *JV10#1 *JV9#1 *JV8#1 G012 *FV7#1 *FV6#1 *FV5#1 *FV4#1 *FV3#1 *FV2#1 *FV1#1 *FV0#1 G013 *AFV7#1 *AFV6#1 *AFV5#1 *AFV4#1 *AFV3#1 *AFV2#1 *AFV1#1 *AFV0#1 G014 ROV2#1 ROV1#1 G016 F1D#1 MSD
  • Page 5336. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 G050 *TLV9#1 *TLV8#1 G051 *CHLD#1 CHPST#1 *CHP8#1 *CHP4#1 *CHP2#1 *CHP0#1 G053 CDZ#1 SMZ#1 UINT#1 TMRON#1 G054 UI007#1 UI006#1 UI005#1 UI004#1 UI003#1 UI002#1 UI001#1 UI000#1 G055 UI015#1 UI014#1 UI013#1 UI012#1 UI011#1 UI010#1 U
  • Page 534B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 G098 KEC7 KEC6 KEC5 KEC4 KEC3 KEC2 KEC1 KEC0 G100 +J7#1 +J6#1 +J5#1 +J4#1 +J3#1 +J2#1 +J1#1 G102 --J7#1 --J6#1 --J5#1 --J4#1 --J3#1 --J2#1 --J1#1 G106 MI7#1 MI6#1 MI5#1 MI4#1 MI3#1 MI2#1 MI1#1 G108 MLK7#1 MLK6#1 MLK5#1 MLK4#1 MLK3
  • Page 5356. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 G151 *FV7E#1 *FV6E#1 *FV5E#1 *FV4E#1 *FV3E#1 *FV2E#1 *FV1E#1 *FV0E#1 G154 EBUFB#1 ECLRB#1 ESTPB#1 ESOFB#1 ESBKB#1 EMBUFB#1 EFINB#1 G155 EMSBKB#1 EC6B#1 EC5B#1 EC4B#1 EC3B#1 EC2B#1 EC1B#1 EC0B#1 G156 EIF7B#1 EIF6B#1 EIF5B#1 EIF4B#
  • Page 536B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC PMC!CNC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 G1000 ED7#2 ED6#2 ED5#2 ED4#2 ED3#2 ED2#2 ED1#2 ED0#2 G1001 ED15#2 ED14#2 ED13#2 ED12#2 ED11#2 ED10#2 ED9#2 ED8#2 G1002 ESTB#2 EA6#2 EA5#2 EA4#2 EA3#2 EA2#2 EA1#2 EA0#2 G1004 MFIN3#2 MFIN2#2 FIN#2 G1005 BFI
  • Page 5376. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 G1038 *BECLP#2 *BEUCP#2 SPPHS#2 SPSYC#2 *PLSST#2 G1039 GOQSM#2 WOQSM#2 OFN5#2 OFN4#2 OFN3#2 OFN2#2 OFN1#2 OFN0#1 G1040 WOSET#2 PRC#2 OFN6#2 G1041 HS2ID#2 HS2IC#2 HS2IB#2 HS2IA#2 HS1ID#2 HS1IC#2 HS1IB#2 HS1IA#2 G1042 HS3ID#2 HS3IC
  • Page 538B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 G1075 RCHB#2 RSLB#2 INTGB#2 SOCNB#2 MCFNB#2 SPSLB#2 *ESPB#2 ARSTB#2 G1076 RCHHGB#2 MFNHGB#2 INCMDB#2 OVRIDB#2 DEFMDB#2 NRROB#2 INDXB#2 ROTAB#2 G1077 MPOFB#2 SLVB#2 MORCMB#2 G1078 SHA07#2 SHA06#2 SHA05#2 SHA04#2 SHA03#2 SHA02#2 SHA
  • Page 5396. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 G1138 SYNC7#2 SYNC6#2 SYNC5#2 SYNC4#2 SYNC3#2 SYNC2#2 SYNC1#2 G1140 SYNCJ7#2 SYNCJ6#2 SYNCJ5#2 SYNCJ4#2 SYNCJ3#2 SYNCJ2#2 SYNCJ1#2 G1142 EBUFA#2 ECLRA#2 ESTPA#2 ESOFA#2 ESBKA#2 EMBUFA#2 EFINA#2 G1143 EMSBKA#2 EC6A#2 EC5A#2 EC4A#2
  • Page 540B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 G1181 EIF15D#2 EIF14D#2 EIF13D#2 EIF12D#2 EIF11D#2 EIF10D#2 EIF9D#2 EIF8D#2 G1182 EID7D#2 EID6D#2 EID5D#2 EID4D#2 EID3D#2 EID2D#2 EID1D#2 EID0D#2 G1183 EID15D#2 EID14D#2 EID13D#2 EID12D#2 EID11D#2 EID10D#2 EID9D#2 EID8D#2 G1184 EI
  • Page 5416. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 F024 S23#1 S22#1 S21#1 S20#1 S19#1 S18#1 S17#1 S16#1 F025 S31#1 S30#1 S29#1 S28#1 S27#1 S26#1 S25#1 S24#1 F026 T07#1 T06#1 T05#1 T04#1 T03#1 T02#1 T01#1 T00#1 F027 T15#1 T14#1 T13#1 T12#1 T11#1 T10#1 T09#1 T08#1 F028 T23#1 T22#1
  • Page 542B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 F059 UO131#1 UO130#1 UO129#1 UO128#1 UO127#1 UO126#1 UO125#1 UO124#1 F060 ESEND#1 EREND#1 F061 BCLP#1 BUCLP#1 F062 PRTSF#1 F063 PSYN#1 WATO#1 RCYO#1 PSAR#1 PSE2#1 PSE1#1 F064 TIALM TICHK COSP TLCHI#1 TLNW#1 TLCH#1 F065 SYNMOD#1 RT
  • Page 5436. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 F112 EADEN7#1 EADEN6#1 EADEN5#1 EADEN4#1 EADEN3#1 EADEN2#1 EADEN1#1 F114 TRQL7#1 TRQL6#1 TRQL5#1 TRQL4#1 TRQL3#1 TRQL2#1 TRQL1#1 F116 FRP7#1 FRP6#1 FRP5#1 FRP4#1 FRP3#1 FRP2#1 FRP1#1 F118 SYN7O#1 SYN6O#1 SYN5O#1 SYN4O#1 SYN3O#1 S
  • Page 544B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC CNC!PMC Address Bit No. #7 #6 #5 #4 #3 #2 #1 #0 F1000 OP#2 SA#2 STL#2 SPL#2 PWD#2 F1001 MA#2 TAP#2 ENB#2 DEN#2 BAL#2 RST#2 AL#2 F1002 MDRN#2 CUT#2 SRNMV#2 THRD#2 CSS#2 RPDO#2 INCH#2 F1003 MTCHIN#2 MEDT#2 MMEM#2 MRMT#2 MMDI#2 MJ#2 MH#2 MINC#2 F1004 MREF#2
  • Page 5456. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 F1034 GR3O#2 GR2O#2 GR1O#2 F1035 SPAL#2 F1036 R08O#2 R07O#2 R06O#2 R05O#2 R04O#2 R03O#2 R02O#2 R01O#2 F1037 R12O#2 R11O#2 R10O#2 R09O#2 F1038 ENB3#2 ENB2#2 SUCLP#2 SCLP#2 F1039 CHPCYL#2 CHPMD#2 F1040 AR7#2 AR6#2 AR5#2 AR4#2 AR3#2
  • Page 546B--63005EN/02 6.INTERFACE BETWEEN CNC AND PMC #7 #6 #5 #4 #3 #2 #1 #0 F1072 OUT7#2 OUT6#2 OUT5#2 OUT4#2 OUT3#2 OUT2#2 OUT1#2 OUT0#2 F1073 ZRNO#2 MD4O#2 MD2O#2 MD1O#2 F1075 SPO#2 KEYO#2 DRNO#2 MLKO#2 SBKO#2 BDTO#2 F1076 ROV2O#2 ROV1O#2 RTAP#2 MP2O#2 MP1O#2 F1077 RTO#2 HS1DO#2 HS1CO#2 HS1BO#2 HS1AO#2
  • Page 5476. INTERFACE BETWEEN CNC AND PMC B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 F1133 EBSYB#2 EOTNB#2 EOTB#2 EGENB#2 EDENB#2 EIALB#2 ECKZB#2 EINPB#2 F1134 EABUFB#2 EMFB#2 F1135 EM28B#2 EM24B#2 EM22B#2 EM21B#2 EM18B#2 EM14B#2 EM12B#2 EM11B#2 F1136 EBSYC#2 EOTNC#2 EOTC#2 EGENC#2 EDENC#2 EIALC#2 ECKZC#2 EINPC#2
  • Page 548B--63005EN/02 7. DIGITAL SERVO 7 DIGITAL SERVO This chapter describes servo tuning screen required for maintenance of digital servo and adjustment of reference position. 7.1 INITIAL SETTING SERVO PARAMETERS . . . . . . 524 7.2 SERVO TUNING SCREEN . . . . . . . . . . . . . . . . . . . . 534 7.3 ADJUS
  • Page 5497. DIGITAL SERVO B--63005EN/02 7.1 This section describes how to set initial servo parameters, which is used for field adjustment of machine tool. INITIAL SETTING 1. Turn on power at the emergency stop condition. SERVO PARAMETERS 2. Set the parameter to display the servo tuning screen. #7 #6 #5 #4 #
  • Page 550B--63005EN/02 7. DIGITAL SERVO (2) Motor number For α series servo motor Model name α 0.5 α 1/3000 α 2/2000 α 2.5/3000 α 3/3000 Drawing number 0113 0371 0372 0374 0123 Format number 13 61 46 84 15 Model name α 6/2000 α 6/3000 α 12/2000 α 12/3000 α 22/1500 Drawing number 0127 0128 0142 0143 0146 Form
  • Page 5517. DIGITAL SERVO B--63005EN/02 For α M series servo motor Model name α M2/3000 α M2.5/3000 α M3/3000 α M6/3000 α M9/3000 Drawing number 0376 0377 0161 0162 0163 Format number 97 98 24 25 26 Model name α M22/3000 α M30/3000 α M50/3000 Drawing number 0165 0166 0169 Format number 100 101 108 Model name
  • Page 552B--63005EN/02 7. DIGITAL SERVO <> 1/1000 mm 1/10000 mm One revolution 8mm n=1/m=125 n=2/m=25 of motor 10mm n=1/m=100 n=1/m=10 12mm n=3/m=250 n=3/m=25 (7) Direction of travel PRM 2022 Rotational direction of motor 111 : Normal (clockwise) --111 : Reverse (counterclockwise) (8
  • Page 5537. DIGITAL SERVO B--63005EN/02 AMP AXIS MAINTE (OPRT) The FSSB setting screens include: AMP SET, AXIS SET, and AMP MAINTENANCE. Pressing soft key [AMP] causes the AMP SET screen to appear. Pressing soft key [AXIS] causes the AXIS SET screen to appear. Pressing soft key [MAINTE] causes the AMP MAINTE
  • Page 554B--63005EN/02 7. DIGITAL SERVO D The following items are displayed as amplifier information:  UNIT (servo amplifier unit type)  SERIES (servo amplifier series)  CURRENT (maximum rating) D The following items are displayed as pulse module information:  SEPARATE This display consists of the letter
  • Page 5557. DIGITAL SERVO B--63005EN/02 D TWO--AXES This item is the value specified in bit 0 (parameter 1 DSP) of parameter No. 1904. It is 1 for an axis (such as a learning control axis, high--speed current loop axis, or high--speed interface axis) that exclusively uses a DSP, which is usually shared by tw
  • Page 556B--63005EN/02 7. DIGITAL SERVO The amplifier maintenance screen displays the following items: D AXIS NO. (controlled axis number) D NAME (controlled axis name) D AMP (type of amplifier connected to each axis) D SERIES (servo amplifier series of an amplifier connected to each axis) D UNIT (unit type
  • Page 5577. DIGITAL SERVO B--63005EN/02 1) Amplifier setting screen AMPLIFIER SETTING O1000 N00001 NO. AMP SERIES UNIT CUR. AXIS NAME 1 A1-L ∼ SVM-HV 40AL 1 X 2 A1-M ∼ SVM 12A 2 Y 3 A2-L ϒ SVM 40A 3 Z 4 A3-L ∼ SVM 20A 4 A 5 A3-M ∼ SVM 40A 5 B 7 A4-L ∼ SVU 240A 6 C NO. EXTRA TYPE PCB ID 6 M1 A 0000 DETECTOR(8
  • Page 558B--63005EN/02 7. DIGITAL SERVO D M2 (connector number for pulse module 2) For an axis that uses pulse module 2, enter a connector number using a number in the range of between 1 and the maximum number of axes for pulse module 2. When pulse module 2 need not be used, enter 0. If a number that falls o
  • Page 5597. DIGITAL SERVO B--63005EN/02 7.2 SERVO TUNING SCREEN 7.2.1 Set a parameter to display the servo tuning screen. Parameter Setting #7 #6 #5 #4 #3 #2 #1 #0 3111 SVS #0 (SVS) 0 : Servo tuning screen is not displayed. 1 : Servo tuning screen is displayed. 7.2.2 1. Press SYSTEM key and soft key [SV. PAR
  • Page 560B--63005EN/02 7. DIGITAL SERVO #7 #6 #5 #4 #3 #2 #1 #0 Alarm1 OVL LV OVC HCA HVA DCA FBA OFA DGN (200) : #7 (OVL) : Overload alarm #6 (LV) : Insufficient voltage alarm #5 (OVC) : Overcurrent alarm #4 (HCA) : Abnormal current alarm #3 (HVA) : Excessive voltage alarm #2 (DCA) : Discharge alarm #1 (FBA
  • Page 5617. DIGITAL SERVO B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 Alarm4 DTE CRC STB PRM DGN (203) : #7 (DTE) : Communication error of serial pulse coder. There is no response. #6 (CRC) : Communication error of serial pulse coder. Transmitted data is in error. #5 (STB) : Communication error of serial pulse cod
  • Page 562B--63005EN/02 7. DIGITAL SERVO 7.3 ADJUSTING REFERENCE POSITION (DOG METHOD) 7.3.1 General Speed Rapid traverse (PRM1420∼) FL rate (PRM1425 ∼ ) Time Rapid traverse acc./dec. time constant (PRM1620 ∼ ) *DEC∼ PCZ Grid Grid shift amount Reference counter capacity (PRM1850) (PRM1821) 10mm/rev 10000P + E
  • Page 5637. DIGITAL SERVO B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 PRM 1005 DLZ #1(DLZ) 0 : The normal method (dog) is used for reference position return. 1 : Reference position setting without dogs is used (axis by axis). NOTE A reference position can be set axis by axis by setting bit 1 of parameter No. 1002
  • Page 564B--63005EN/02 7. DIGITAL SERVO D Separate Type Pulse Coder or Linear Scale is Used PRM 1821 Reference counter capacity per axis [P] Normally, the number of feedback pulses per motor revolution is set to the reference counter capacity. When plural reference marks are on a linear scale, a quotient of
  • Page 5657. DIGITAL SERVO B--63005EN/02 7.4 When there are no dog nor limit switch for reference position return, this function enables the tool to return the reference position that is set by DOGLESS MTB. REFERENCE When the absolute position detector is used, the reference position once POSITION SETTING set
  • Page 566B--63005EN/02 7. DIGITAL SERVO 7.4.3 Associated Parameters #7 #6 #5 #4 #3 #2 #1 #0 PRM 1002 DLZ #1(DLZ) 0 : Dog is used for reference position return 1 : Dogless reference position setting (all axes) #7 #6 #5 #4 #3 #2 #1 #0 PRM 1005 DLZ #1(DLZ) 0 : The normal method (dog) is used for reference posit
  • Page 5678. AC SPINDLE (SERIAL INTERFACE) B--63005EN/02 8 AC SPINDLE (SERIAL INTERFACE) This chapter outlines the serial interface and analog interface spindle amplifiers and explains related parameters. 8.1 AC SPINDLE (SERIAL INTERFACE) . . . . . . . . . . . 543 8.1.1 Outline of Spindle Control . . . . . .
  • Page 568B--63005EN/02 8. AC SPINDLE (SERIAL INTERFACE) 8.1 AC SPINDLE (SERIAL INTERFACE) 8.1.1 Outline of Spindle Control 543
  • Page 5698. AC SPINDLE (SERIAL INTERFACE) B--63005EN/02 S instruction M instruction NC PMC M03,M04,M05,M19 FIN *SSTP(Spindle stop) Motor speed SOVx( Spindle override) SF,GR10,GR20,GR30 (For machining center) GR1,GR2 (For lathe) S SOR( Orientation) (PRM 3735~3752) 0 1 R010~R120 Orientation speed (PRM 3705#1,
  • Page 570B--63005EN/02 8. AC SPINDLE (SERIAL INTERFACE) 8.1.1.1 Method A of gear change Output Motor speed for machining center 4095 Max Gear 2 PRM 3736 Gear 3 Gear 1 PRM 3735 0 0 PRM 3741 PRM 3742 PRM 3743 S code 8.1.1.2 Method B of gear change Output Motor speed for machining 4095 Max center (PRM 3705#2=1)
  • Page 5718. AC SPINDLE (SERIAL INTERFACE) B--63005EN/02 8.1.2 Spindle Setting and Tuning Screen 8.1.2.1 Display method (1) Confirm the parameters #7 #6 #5 #4 #3 #2 #1 #0 3111 SPS Bit1 (SPS) 0 : The spindle tuning screen is not displayed. l 1 : The spindle tuning screen is displayed. (2) Press the SYSTEM key
  • Page 572B--63005EN/02 8. AC SPINDLE (SERIAL INTERFACE) D Spindle Select a spindle for which data is to be set. S11: Main spindle amplifier for the 1st spindle S12: Subspindle amplifier for the 1st spindle S21: Main spindle amplifier for the 2nd spindle S22: Subspindle amplifier for the 2nd spindle D Paramet
  • Page 5738. AC SPINDLE (SERIAL INTERFACE) B--63005EN/02 D Displayed parameters The displayed parameters vary depending on the operation mode. Spindle position- Normal Orientation Synchronization Rigid tapping Cs contour ing control operation control control Proportional gain Proportional gain Proportional ga
  • Page 574B--63005EN/02 8. AC SPINDLE (SERIAL INTERFACE) 8.1.2.4 Spindle monitor screen SPINDLE MONITOR SCREEN ALARM : AL-27(POSITION CODER DIS.) OPERATION : Cs AXIS OONTROL SPINDLE SPEED : 100 DEG/MIN MOTOR SPEED : 150 RPM 0 50 100 150 200 LOAD METER (%) JJJJJ CONTROL INPUT : ORCM MRDY *ESP CONTROL OUTPUT :
  • Page 5758. AC SPINDLE (SERIAL INTERFACE) B--63005EN/02 D Operation Following 6 modes are available: a. Normal operation b. Orientation c. Synchronous operation d. Rigid tapping e. Cs contour cotrol f. Spindle positioning control D Load meter The load meter displays spindle load in a unit of 10%. 1) Load met
  • Page 576B--63005EN/02 8. AC SPINDLE (SERIAL INTERFACE) 8.1.2.5 Correspondence between operation mode and parameters on spindle tuning screen D Normal operation mode S11: S12: S21: S22: 1st Main 1st Sub 2nd Main 2nd Sub Proportional gain(HIGH) 4040 4206 4040 4206 Proportional gain (LOW) 4041 4207 4041 4207 I
  • Page 5778. AC SPINDLE (SERIAL INTERFACE) B--63005EN/02 D Synchronization control Numerals are parameter numbers : mode S11: S12: S21: S22: 1st Main 1st Sub 2nd Main 2nd Sub Proportional gain(HIGH) 4044 4210 4044 4210 Proportional gain(LOW) 4045 4211 4045 4211 Integral gain(HIGH) 4052 4052 4214 4214 Integral
  • Page 578B--63005EN/02 8. AC SPINDLE (SERIAL INTERFACE) D Spindle contouring Numerals are parameter numbers : control mode (Cs axis control) S11: S12: S21: S22: 1st Main 1st Sub 2nd Main 2nd Sub Proportional gain(HIGH) 4046 4046 Proportional gain (LOW) 4047 4047 Integral gain(HIGH) 4054 4054 Integral gain(LO
  • Page 5798. AC SPINDLE (SERIAL INTERFACE) B--63005EN/02 8.1.3 The standard parameters related to each motor model can be set Automatic Setting of automatically. Standard Parameters D The specifications for controlling a motor depend on the specifications defined by the machine tool builder. The parameters de
  • Page 580B--63005EN/02 8. AC SPINDLE (SERIAL INTERFACE) 8.2 AC SPINDLE (ANALOG INTERFACE) 8.2.1 Outline of Spindle Control 555
  • Page 5818. AC SPINDLE (SERIAL INTERFACE) B--63005EN/02 8.2.1.1 Block diagram S command M command PMC NC M03 A M05, M06, M19 CW/CCW command, Spindle speed orientation, etc. conversion FIN Miscellaneous function end Motor speed *SSTP Gear 1 Gear 2 Spindle stop GR1O, GR2O, GR3O Gear selection (16M/18M) GR1, GR
  • Page 582B--63005EN/02 8. AC SPINDLE (SERIAL INTERFACE) 8.2.1.2 Calculation of S analog voltage and related parameters [M series] 1 Gear change method A (bit 2 of parameter 3705 = 0) SVC Motor speed Gear 1 Gear 2 Gear 3 (4095) 10V Max PRM 3736 PRM 3742 PRM 3743 (RPM) PRM 3735 0V S code 0 PRM 3741 PRM 3742 PR
  • Page 5838. AC SPINDLE (SERIAL INTERFACE) B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 3706 TCW CWM TCW CWM Sign of output voltage 0 0 Analog voltage (+) with both M03 and M04 0 1 Analog voltage (--) with both M03 and M04 1 0 (+) with M03, (--) with M04 1 1 (--) with M03, (+) with M04 [M series] #7 #6 #5 #4 #3 #2 #
  • Page 584B--63005EN/02 8. AC SPINDLE (SERIAL INTERFACE) 8.2.1.3 Tuning S analog voltage (D/A converter) (1) For M series, change the upper and lower limits as follows:  When gear change method A is used: Parameter 3736 = 4095, parameter 3735 = 0  When gear change method B is used: Parameter 3751 = 4095, pa
  • Page 5858. AC SPINDLE (SERIAL INTERFACE) B--63005EN/02 (4) If the output voltage is not correct, perform the following calculation, and change the value of parameter 3730 to adjust the gain of the D/A converter: Setting = 10V × (Current value of PRM 3730) Measured voltage (5) Execute an S command again and
  • Page 586B--63005EN/02 9.TROUBLESHOOTING 9 TROUBLESHOOTING This chapter describes troubleshooting procedure. 9.1 CORRECTIVE ACTION FOR FAILURES . . . . . . . 563 9.2 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED . . . . . . . . . . . . 565 9.3 JOG OPERATION CANNOT BE DONE . . . . . . . . . 569
  • Page 5879. TROUBLESHOOTING B--63005EN/02 9.31 ALARM 950 (PMC SYSTEM ALARM) . . . . . . . . . 655 9.32 ALARM 951 (PMC WATCHDOG ALARM) . . . . . . 658 9.33 ALARM 972 (NMI ALARM ON AN OPTION BOARD) . . . . . . . 659 9.34 ALARM 973 (NMI ALARM WITH AN UNKNOWN CAUSE) . . 660 9.35 ALARM 974 (F--BUS ERROR) . . . .
  • Page 588B--63005EN/02 9.TROUBLESHOOTING 9.1 When a failure occurs, it is important to correctly grasp what kind of failure occured and take appropriate action, to promptly recover the CORRECTIVE machine. ACTION FOR Check for the failure according to the following procedure : FAILURES When? With what What fa
  • Page 5899. TROUBLESHOOTING B--63005EN/02 For a failure related to spindles When did the failure occur ? (during power--on, acceleration, deceleration, or constant rotation) 3 What failure occurred ? Which alarm was displayed on the alarm display screen? (Check the axis along which an alarm has occurred for
  • Page 590B--63005EN/02 9.TROUBLESHOOTING 9.2 NO MANUAL OPERA- TION NOR AUTOMAT- IC OPERATION CAN BE EXECUTED Points (1) Execute the following procedure when no manual nor automatic operation is done (2) Check whether position display shows correct position (3) Check CNC status display (4) Check CNC internal
  • Page 5919. TROUBLESHOOTING B--63005EN/02 (c) Confirm the status of modes Operation mode status is displayed on the lower part of CRT as follows : If nothing is displayed, mode select signal is not input. Check mode select signal using PMC’s diagnostic function (PMCDGN). For details, refer to section 1.9 CNC
  • Page 592B--63005EN/02 9.TROUBLESHOOTING a. In--position check is It shows that positioning is not yet completed. Check the contents of the being done following diagnostic number. (It is 1 in the following condition) DGN 0300 Position Error >PARAM 1826 In--position width 1) Check the parameters according to
  • Page 5939. TROUBLESHOOTING B--63005EN/02 c. Jog feedrate override is Check the signals using PMC’s diagnostic function (PMCDGN) 0% #7 #6 #5 #4 #3 #2 #1 #0 G0010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0 G0011 *JV15 *JV14 *JV13 *JV12 *JV11 *JV10 *JV9 *JV8 When the override is 0% all bits of the above address b
  • Page 594B--63005EN/02 9.TROUBLESHOOTING 9.3 JOG OPERATION CANNOT BE DONE Points (1) Check whether position display is operating. (2) Check CNC status display. (3) Check internal status using Diagnostic funciton. Causes and Remedies 1. Position display (1) Check mode selection status (JOG mode is not selecte
  • Page 5959. TROUBLESHOOTING B--63005EN/02 * By defining a straight line or arc in the CNC beforehand using the R area of the PMC, +Jg and Ja allow the tool to move along both X-- and Y--axes simultaneously. The exchange of information with the R area of the PMC is performed by the macro software or PMC sequ
  • Page 596B--63005EN/02 9.TROUBLESHOOTING a. In--position check is It shows that positioning is not yet completed. Check the contents of the being done following diagnostic number. (It is 1 in the following condition) DGN 0300 Position Error >PARAM 1826 In--positio width 1) Check the parameters according to t
  • Page 5979. TROUBLESHOOTING B--63005EN/02 c. Jog feedrate override is Check the signals using PMC’s diagnostic function (PMCDGN) 0% #7 #6 #5 #4 #3 #2 #1 #0 G0010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0 G0011 *JV15 *JV14 *JV13 *JV12 *JV11 *JV10 *JV9 *JV8 When the override is 0% all bits of the above address b
  • Page 598B--63005EN/02 9.TROUBLESHOOTING 9.4 HANDLE OPERATION CANNOT BE DONE Causes and actions If manual handle operation cannot be performed, the probable causes include the following: D The servo is not activated. D Manual pulse generators are not connected properly to the I/O module. D The I/O link of th
  • Page 5999. TROUBLESHOOTING B--63005EN/02 (2) Manual pulse generator failures When rotated, a manual pulse generator generates the signals shown below. Using an oscilloscope, measure the signals from the screw terminal block located at the rear of a manual pulse generator. If no signals are output, measure t
  • Page 600B--63005EN/02 9.TROUBLESHOOTING I/O module for connec- Group 0 Control unit tor panel This manual pulse Allocated to generator I/F is use a manual effective. pulse generator Operator’s panel I/O module Group 1 Allocated to use a manual This manual pulse pulse generator generator I/F is not effective
  • Page 6019. TROUBLESHOOTING B--63005EN/02 4 Checking the parameters (1) Check CNC status display at lower left corner of the CRT. and input signals When the status display shows HND, mode selection is correct. If it is not HND, mode select signal is not input correctly. Check the mode select signal using the
  • Page 602B--63005EN/02 9.TROUBLESHOOTING (3) Manual handle feed multiplication is not correct Check the following signals using PMC’s PCDGN. Also confirm the following parameters based on the parameter list. #7 #6 #5 #4 #3 #2 #1 #0 G0019 MP2 MP1 G0087 MP42 MP41 MP32 MP31 MP22 MP21 In handle mode, the travel
  • Page 6039. TROUBLESHOOTING B--63005EN/02 9.5 AUTOMATIC OPERATION CANNOT BE DONE Points (1) Check manual operation is possible. (2) Check the status of cycle start LED on machine operator’s manual. (3) Check status of CNC. Causes and Remedies When manual operation is either impossible, perform countermeasure
  • Page 604B--63005EN/02 9.TROUBLESHOOTING 2. When an automatic CNC’s status display shows “STRT” on the CRT. operation is in progress (1) Check the contents of diagnostic nos. 000 to 015. (Cycle start LED is lit) No. Message Display a. 000 WAITING FOR FIN SIGNAL : 1(Example) b. 001 MOTION :0 c. 002 DWELL :0 d
  • Page 6059. TROUBLESHOOTING B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 G0005 BFIN TFIN SFIN MFIN #0(MFIN) : M function finish signal #2(SFIN) : S function finish signal #3(TFIN) : T function finish signal #4(BFIN) : 2nd auxiliary function finish signal #7 #6 #5 #4 #3 #2 #1 #0 F0007 BF TF SF MF #0(MF) :
  • Page 606B--63005EN/02 9.TROUBLESHOOTING Signal End state Finish signal 0 1 store signal 0 1 b. Travel command is being CNC is reading an axis command (X,Y,Z,...) in a program and giving the executed command to the axis. c. A dwell command is CNC is reading a dwell command (G04) in a program and is executing
  • Page 6079. TROUBLESHOOTING B--63005EN/02 f. Interlock signal or start lock signal is input Start lock signal is input #7 #6 #5 #4 #3 #2 #1 #0 G0007 STLK #1 (STLK) With this signal being 1, start lock signal is input. There are a plural number of interlock fu
  • Page 608B--63005EN/02 9.TROUBLESHOOTING #7 #6 #5 #4 #3 #2 #1 #0 F0110 MDTCH8 MDTCH7 MDTCH6 MDTCH5 MDTCH4 MDTCH3 MDTCH2 MDTCH1 When signal MDTHn is “1”, the axis detach function is in valid. The control axis detach function becomes valid by the following signal issued from the PMC or a CNC side parameter. Ch
  • Page 6099. TROUBLESHOOTING B--63005EN/02 *JV15 . . . . . . . . . . . . . . JV0 Override 1111 1111 1111 1111 0.00% 1111 1111 1111 1110 0.01% : 1101 1000 1110 1111 100.00% : 0000 0000 0000 0001 655.34% 0000 0000 0000 0000 0.00% i. NC is in a reset state In this case, the CNC’s status display shows RESET. Refe
  • Page 610B--63005EN/02 9.TROUBLESHOOTING × Key is removed × Coupling is loose × Connector of signal cable is loosened 2) Position coder is faulty Position coder is connected to the spindle amplifier when serial interface spindle is used or connected to the CNC when analog interface spindle is used. For detai
  • Page 6119. TROUBLESHOOTING B--63005EN/02 9.6 CYCLE START LED SIGNAL HAS TURNED OFF Points (1) After cycle operation is started, then stopped, check as follows: (2) Confirm cycle start LED on machine operator’s panel. (3) Confirm CNC’s diagnostic function. Causes and Remedies The reason why cycle start LED s
  • Page 612B--63005EN/02 9.TROUBLESHOOTING b. External reset signal is input #7 #6 #5 #4 #3 #2 #1 #0 G0008 ERS #7(ERS) : When the bit is 1, external reset signal is input. This signal is usually used for a confirmation signal of M02 when an M02 is specified in a program as the end of a program. Therefore, when
  • Page 6139. TROUBLESHOOTING B--63005EN/02 9.7 NOTHING IS DISPLAYED ON THE LCD WHEN THE POWER IS TURNED ON Causes and actions If nothing is displayed on the LCD or the LCD is locked with “GRAPHIC IS READY.BOOT START”. displayed when the power is turned on, the probable causes include the following: D For the
  • Page 614B--63005EN/02 9.TROUBLESHOOTING D LED display Referring to the hardware chapter, check the LED on/off status of the motherboard. If the motherboard has started up normally and the LED display indicates normal operation, a probable cause is a fault of the display system, such as a cable not connected
  • Page 6159. TROUBLESHOOTING B--63005EN/02 D Installation positions of the display control card, personal computer card, and CPU card Display control card or personal CPU card computer card Motherboard [For the stand--alone type] D Power supply of the LCD Check that the power cable is connected to the connect
  • Page 616B--63005EN/02 9.TROUBLESHOOTING D LED display Referring to the hardware chapter, check the LED on/off status of the main CPU board. If the main CPU board has started up normally and the LED display indicates normal operation, a probable cause is a fault of the display system, such as the cable of th
  • Page 6179. TROUBLESHOOTING B--63005EN/02 9.8 THE DISPLAY ON THE LCD UNIT FLASHES Causes and actions This situation can occur only with the stand--alone type. If a break is detected in the optical cable (HSSB) that connects the LCD unit to the main CPU board, the display on the LCD unit flashes. The same sit
  • Page 618B--63005EN/02 9.TROUBLESHOOTING 9.9 INPUT FROM AND OUTPUT TO I/O DEVICES CANNOT BE PERFORMED INPUT/ OUTPUT CANNOT BE PERFORMED PROPERLY Causes and actions If the I/O Link is not established, if the signals from an I/O device cannot be input normally to the CNC, or if the signals from the CNC cannot
  • Page 6199. TROUBLESHOOTING B--63005EN/02 D Checking the power Check that the connected I/O devices are connected properly to the power supplies of the I/O supplies and that the voltages are as prescribed. devices Check that the power--on sequence is correct. Time at which an I/O device is to be turned on Be
  • Page 620B--63005EN/02 9.TROUBLESHOOTING 9.10 ALARM 85 TO 87 (READER/PUNCHER (START) INTERFACE ALARM) YES Alarm 85? NO ∙ Check baud rate and other I/O pa rameters YES ∙ I/O device is Alarm 86? faulty NO Is I/O NO parameter correct? YES Set correct parameters OFF Is power of I/O ? ON Turn on I/O device Is cab
  • Page 6219. TROUBLESHOOTING B--63005EN/02 Value of parame- ter 0020 0 1 2 3 Function Feed 0101#7 0111#7 0121#7 0131#7 Data input code 0101#3 0111#3 0121#3 0131#3 Stop bit 0101#0 0111#0 0121#0 0131#0 Type of I/O device 102 112 122 132 Baud rate 103 113 123 133 Commu- 0135#3 -- -- -- 0 1 nication m
  • Page 622B--63005EN/02 9.TROUBLESHOOTING 0102 Type of I/O device 0112 0122 Value TYPE OF I/O DEVICE 0132 0 RS--232--C (control codes DC1 to DC4 are used) 1 FANUC CASSETTE B1/B2 (bubble cassette) 2 FANUC CASSETTE F1 (Old type FLOPPY CASSETTE ADAP- TOR) 3 FANUC PROGRAM FILE Mate, FANUC FA CARD ADAPTOR FANUC FL
  • Page 6239. TROUBLESHOOTING B--63005EN/02 #7 #6 #5 #4 #3 #2 #1 #0 0135 RMS R42 PRA ETX ASC #7(RMS) In protocol A, status of remote / tape operation of SAT command is 0 : Always transmitted by 0. 1 : Transmitted by the contents of remote / tape switching request issued by SET command from the CNC. #3(R42) 0 :
  • Page 624B--63005EN/02 9.TROUBLESHOOTING (c) Spindle module or communication control module is faulty (i) When parameter no.0020 is 0 or 1 or 2 (JD36A,JD36B of Main CPU board) Replace the module since spindle module may be faulty. (ii) When parameter no. 0020 is 3 (JD28A,JD6A of option 1 board) Because commu
  • Page 6259. TROUBLESHOOTING B--63005EN/02 < Cable connection> R232C (JD36A) Punch panel R232C (JD36B) RD (01) (03) RD 0V (02) DR (03) (06) DR 0V (04) CS (05) (05) CS 0V (06) CD (07) (08) CD 0V (08) (09) +24V (10) SD (11) (02) SD 0V (12) ER (13) (20) ER 0V (14) RS (15) (04) RS 0V (16) (07) SG (17) (18) +24V (
  • Page 626B--63005EN/02 9.TROUBLESHOOTING CAUTION 1 When CS is not used, connect it to RS. 2 For protocol A or extended protocol A: When DR is not used, connect it to ER. Always connect CD to ER. RS422(JD6A) Host computer RD (01) (04) RD *RD (02) (22) *RD RT (03) (17) TT *RT (04) (35) *TT CS (05) (07) RS *CS
  • Page 6279. TROUBLESHOOTING B--63005EN/02 9.11 ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) Contents Reference position return was executed when the following condition is not satisfied: The CNC received one rotation signal at least one time when the axis is moving to the reference position at a speed hi
  • Page 628B--63005EN/02 9.TROUBLESHOOTING (1) Check whether the motor ratated more than one rota- tion (one rotation signal is issued ) at faster than 128 pulses of position error amount. NO Return start position is too close Rotated ? ∙ Chagne the return start position. YES ∙ Move the machine at faster that
  • Page 6299. TROUBLESHOOTING B--63005EN/02 9.12 Absolute position data in the serial pulse coder was lost. (This alarm will be generated when serial pulse coder is exchanged or ALARM 300 position feedback signal cable of the serial pulse coder is disconnected). (REQUEST FOR REFERENCE POSITION RETURN) Remedies
  • Page 630B--63005EN/02 9.TROUBLESHOOTING 9.13 ALARM 300 (V READY OFF) Causes and actions This alarm is issued if the servo ready signal (VRDY) of a servo amplifier does not turn on or if the signal turns off during operation. There are cases in which this alarm is issued because another servo alarm is issued
  • Page 6319. TROUBLESHOOTING B--63005EN/02 D Example of connection around the amplifier (Typical example) (servo (servo amplifier) amplifier) Control power supply Emergency stop circuit Serial spindle Servo Servo Spindle motor motor motor 3--phase Breaker AC reactor Single-- phase Breaker Check items D Is the
  • Page 632B--63005EN/02 9.TROUBLESHOOTING D Installation positions of the axis control cards [For the LCD--mounted type] Axis control card Motherboard Axis control card Sub--CPU board Axis control card Loader control board 607
  • Page 6339. TROUBLESHOOTING B--63005EN/02 [For the stand--alone type] Axis control card Axis control card Main CPU board Sub--CPU board 608
  • Page 634B--63005EN/02 9.TROUBLESHOOTING 9.14 ALARM 404 (V READY ON) Causes and actions This alarm is issued if the servo ready signal (VRDY) of a servo amplifier remains on. The servo amplifier or the axis control cards on the CNC may be defective. D VRDY CNC Servo amplifier (main CPU board) MCON: From the
  • Page 6359. TROUBLESHOOTING B--63005EN/02 D Installation positions of the axis control cards [For the LCD--mounted type] Axis control card Motherboard Axis control card Sub--CPU board Axis control card Loader control board 610
  • Page 636B--63005EN/02 9.TROUBLESHOOTING [For the LCD--mounted type] Axis control card Axis control card Main CPU board Sub--CPU board 611
  • Page 6379. TROUBLESHOOTING B--63005EN/02 9.15 ALARM 462 (SEND CNC DATA FAILED) Alarm 463 (SEND SLAVE DATA FAILED) Causes and actions Alarm 462 is issued if a slave (servo amplifier) cannot receive correct data due to an FSSB communication error. Alarm 463 is issued if the CNC cannot receive correct data due
  • Page 638B--63005EN/02 9.TROUBLESHOOTING D Installation positions of the axis control cards [For the LCD--mounted type] Axis control card Motherboard Axis control card Sub--CPU board Axis control card Loader control board 613
  • Page 6399. TROUBLESHOOTING B--63005EN/02 [For the LCD--mounted type] Axis control card Axis control card Main CPU board Sub--CPU board 614
  • Page 640B--63005EN/02 9.TROUBLESHOOTING 9.16 Digital servo parameters are abnormal. (Digital servo parameters are set incorrectly.) ALARM 417 (DIGITAL When alarm 315 is occured at the same time, check the cause of alarm 351 SERVO SYSTEM IS of section 9.16. ABNORMAL) D Causes 1 Confirm the setting value of t
  • Page 6419. TROUBLESHOOTING B--63005EN/02 9.17 ALARM 700 (OVERHEAT: CONTROL UNIT) Causes and actions This alarm is issued if the ambient temperature of the CNC control unit is abnormally high. As an installation condition, the ambient temperature of the CNC must not exceed 55C. D Ambient temperature A tempe
  • Page 642B--63005EN/02 9.TROUBLESHOOTING 9.18 ALARM 701 (OVERHEAT: FAN MOTOR) Causes and actions This alarm is issued if a fault occurs in any of the fan motors, such as the stoppage of a fan motor during the operation of the CNC. D Fan motors Fan motors are installed in the uppermost portion of the CNC cont
  • Page 6439. TROUBLESHOOTING B--63005EN/02 [For the stand--alone For the stand--alone type, a fan can be replaced together with its case. type] Fan motor for Fan motor for 2--slot track 1--slot track Specifications of fan motors Ordering information For 1--slot track A02B--0265--C101 For 2--slot track A02B--0
  • Page 644B--63005EN/02 9.TROUBLESHOOTING 9.19 Spindle speed changes abnormally due to load. ALARM 704 (SPINDLE SPEED FLUCTUATION DETECTION ALARM) Remedies Check whether spindle speed is constant by view of the speed meter on CRT. YES Constant ? NO Is a heavy cutting being per- formed ? Confirm spindle load o
  • Page 6459. TROUBLESHOOTING B--63005EN/02 9.20 ALARM 749 (SERIAL SPINDLE COMMUNICATION ERROR) Causes and actions An error occurred in the communication between the serial spindle amplifier (SPM) and the CNC. The probable causes include: D Contact failure of the connection cable D Defective printed circuit bo
  • Page 646B--63005EN/02 9.TROUBLESHOOTING 9.21 ALARM 750 (SPINDLE SERIAL LINK STARTUP FAILURE) Causes and actions This alarm is issued if a serial spindle amplifier (SPM) does not enter the normal startup state when the CNC is turned on. This alarm is not issued once the CNC system including the spindle ampli
  • Page 6479. TROUBLESHOOTING B--63005EN/02 [Diagram of connection of three or four amplifiers per path] Motherboard (Main CPU board) Sub--CPU board Connector panel PSM (first) JA41 JA48 JA7A--1 JA7B JA7A--2 JA7A PSM (second) JA7B JA7A PSM (third) JA7B JA7A PSM (fourth) JA7B JA7A Check that the cables are conn
  • Page 648B--63005EN/02 9.TROUBLESHOOTING D Details of the alarm If this alarm is issued, its details can be checked with diagnosis number 409. #7 #6 #5 #4 #3 #2 #1 #0 DGN 0409 SPE S2E S1E SHE SPE: 0: In spindle serial control, the serial spindle parameters satisfy the spindle amplifier startup conditions. 1
  • Page 6499. TROUBLESHOOTING B--63005EN/02 9.22 ALARM 5134 (FSSB: OPEN READY TIME OUT) ALARM 5135 (FSSB: ERROR MODE) ALARM 5137 (FSSB: CONFIGURATION ERROR) ALARM 5197 (FSSB: OPEN TIME OUT) ALARM 5198 (FSSB: ID DATA NOT READ) Causes and actions These alarms are issued if any of the axis control cards and the s
  • Page 650B--63005EN/02 9.TROUBLESHOOTING If the FSSB does not become ready to open in 4, alarm 5134 is issued. If an error is detected in 5, alarm 5137 is issued. If the FSSB does not open within a fixed period of time, alarm 5197 is issued. If the ready signal is not returned within a fixed period of time,
  • Page 6519. TROUBLESHOOTING B--63005EN/02 D Installation positions of the axis control cards [For the LCD--mounted type] Axis control card Motherboard Axis control card Sub--CPU board Axis control card Loader control board 626
  • Page 652B--63005EN/02 9.TROUBLESHOOTING [For the stand--alone type] Axis control card Axis control card Main CPU board Sub--CPU board 627
  • Page 6539. TROUBLESHOOTING B--63005EN/02 9.23 ALARM 5136 (FSSB: NUMBER OF AMPS IS SMALL) Causes and actions The number of servo amplifiers recognized by the FSSB is insufficient, compared with the number of controlled axes. D FSSB setting screen If this alarm is issued, display the amplifier setting screen
  • Page 654B--63005EN/02 9.TROUBLESHOOTING D Installation positions of the axis control cards [For the LCD--mounted type] Axis control card Motherboard Axis control card Sub--CPU board Axis control card Loader control board 629
  • Page 6559. TROUBLESHOOTING B--63005EN/02 [For the LCD--mounted type] Axis control card Axis control card Main CPU board Sub--CPU board 630
  • Page 656B--63005EN/02 9.TROUBLESHOOTING 9.24 ALARM 900 (ROM PARITY) Causes and actions A ROM parity error occurred. The software including the CNC system software, servo software, PMC management software, and PMC Ladder is stored in the flash memory on the FROM module. It starts execution after being loaded
  • Page 6579. TROUBLESHOOTING B--63005EN/02 FROM module 16i/18i/21i/160i/180i/210i motherboard NOTE This drawing shows a motherboard without a PC (A20B--8100--014x). For motherboards with a PC (A20B--8100--014x and A20B--8100--046x), the positions and the orientations of the connectors and the DIMM module sock
  • Page 658B--63005EN/02 9.TROUBLESHOOTING [For the stand--alone type] FROM module The FROM module is installed under the display control card. Main CPU board 633
  • Page 6599. TROUBLESHOOTING B--63005EN/02 9.25 ALARMS 910 AND 911 (SRAM PARITY) Causes and actions A parity error occurred in the SRAM used to store data such as parameters and machining programs. This alarm is issued if the battery has run down or if the data in the SRAM is destroyed due to some external ca
  • Page 660B--63005EN/02 9.TROUBLESHOOTING SRAM module 16i/18i/21i/160i/180i/210i motherboard NOTE This drawing shows a motherboard without a PC (A20B--8100--014x). For motherboards with a PC (A20B--8100--014x and A20B--8100--046x), the positions and the orientations of the connectors and the DIMM module socke
  • Page 6619. TROUBLESHOOTING B--63005EN/02 [For the stand--alone type] SRAM module The SRAM module is installed under the axis control card. Main CPU board D SRAM parity on the If alarm 972 is issued, indicating on the screen that an SRAM parity error loader control board or occurred on the loader or CAP--II,
  • Page 662B--63005EN/02 9.TROUBLESHOOTING 9.26 ALARMS 912 TO 919 (DRAM PARITY) Causes and actions The management software for the CNC is loaded from the FROM to the DRAM at power on, so that it is executed on the DRAM. A parity error occurred on this DRAM. These alarms occur if the data on the DRAM is destroy
  • Page 6639. TROUBLESHOOTING B--63005EN/02 [For the stand--alone type] CPU module The DRAM module is installed on the CPU card. Main CPU board D DRAM parity on an If alarm 972 is issued, indicating on the screen that a DRAM parity error option board occurred on an option board, take appropriate action on the
  • Page 664B--63005EN/02 9.TROUBLESHOOTING 9.27 ALARMS 920 AND 921 (SERVO ALARMS) Causes and actions A watchdog error or RAM parity error occurred in the circuit on an axis control card. Alarm 920 indicates that either of the above errors occurred in the control circuit for axes 1 to 4. Alarm 921 indicates tha
  • Page 6659. TROUBLESHOOTING B--63005EN/02 D Installation position of each card and module [For the LCD--mounted type] The DRAM module is installed on the CPU card. Axis control card CPU card Motherboard NOTE This drawing shows a motherboard without a PC (A20B--8100--014x). For motherboards with a PC (A20B--8
  • Page 666B--63005EN/02 9.TROUBLESHOOTING [For the stand--alone type] CPU module The DRAM module is installed on the CPU card. Axis control card Main CPU board D Servo alarm on the If alarm 972 is issued, indicating on the screen that a servo alarm occurred sub--CPU board or loader on the sub--CPU or loader,
  • Page 6679. TROUBLESHOOTING B--63005EN/02 [For the LCD--mounted type] CPU card Axis control card Sub--CPU board Axis control card CPU card Loader control board [For the stand--alone type] DRAM module The DRAM module is installed on the CPU card. CPU card Axis control card Sub--CPU board 642
  • Page 668B--63005EN/02 9.TROUBLESHOOTING 9.28 ALARM 926 (FSSB ALARM) Causes and actions A fault occurred on the FSSB (serial servo bus) that connects servo amplifiers to the CNC. This alarm is issued if a fault occurs in any of the axis control cards making up the FSSB, optical cables, and servo amplifiers.
  • Page 6699. TROUBLESHOOTING B--63005EN/02 D Identifying the defective Use the display on the CNC screen location If alarm 926 is issued, information such as the following is displayed at the bottom of the CNC screen. It can be used to identify the defective location. MODE STATUS information information Bits
  • Page 670B--63005EN/02 9.TROUBLESHOOTING If the pattern of the STATUS information is A (1) The optical cable that connects together the slave corresponding to bits 12 to 15 of the MODE information and the preceding slave may be defective. Or, either of the slaves connected together with that optical cable ma
  • Page 6719. TROUBLESHOOTING B--63005EN/02 D Installation position of the axis control card [For the LCD--mounted type] Axis control card Motherboard NOTE This drawing shows a motherboard without a PC (A20B--8100--014x). For motherboards with a PC (A20B--8100--014x, A20B--8100--046x, and A20B--8100-- 054x), t
  • Page 672B--63005EN/02 9.TROUBLESHOOTING [For the stand--alone type] Axis control card Main CPU board D FSSB alarm on the If alarm 972 is issued, indicating on the screen that an FSSB alarm sub--CPU board or loader occurred on the sub--CPU or loader, take appropriate action on the control board sub--CPU boar
  • Page 6739. TROUBLESHOOTING B--63005EN/02 [For the LCD--mounted type] Axis control card Sub--CPU board Axis control card Loader control card [For the stand--alone type] Axis control card Sub--CPU board 648
  • Page 674B--63005EN/02 9.TROUBLESHOOTING 9.29 ALARM 930 (CPU INTERRUPT) Causes and actions An interrupt that can never be generated during normal operation was generated. The cause of the fault cannot be identified, but the fault may have occurred in the peripheral circuit of the CPU. If the problem is solve
  • Page 6759. TROUBLESHOOTING B--63005EN/02 [For the stand--alone type] CPU module The DRAM module is installed on the CPU card. Main CPU board D Examining the noise See the section on the measures against noise, examine the noise environment environment of the CNC. D CPU interrupt on an If alarm 972 is issued
  • Page 676B--63005EN/02 9.TROUBLESHOOTING 9.30 ALARM 935 (SRAM ECC ERROR) Causes and actions An ECC error occurred in the SRAM used to store data such as parameters and machining programs. This alarm is issued if the battery installed in the face plate of the main CPU board has run down or if the data in the
  • Page 6779. TROUBLESHOOTING B--63005EN/02 D Installation position of the SRAM module [For the LCD--mounted type] 652
  • Page 678B--63005EN/02 9.TROUBLESHOOTING SRAM module 16i/18i/21i/160i/180i/210i motherboard NOTE This drawing shows a motherboard without a PC (A20B--8100--014x). For motherboards with a PC (A20B--8100--014x and A20B--8100--046x), the positions and the orientations of the connectors and the DIMM module socke
  • Page 6799. TROUBLESHOOTING B--63005EN/02 [For the stand--alone type] SRAM module The SRAM module is installed under the axis control card. Main CPU board 654
  • Page 680B--63005EN/02 9.TROUBLESHOOTING 9.31 ALARM 950 (PMC SYSTEM ALARM) Causes and actions This alarm is issued if a fault is detected in the PMC. The probable causes include an I/O link communication error and a defective PMC control circuit D Connecting the I/O Link The I/O Link is a serial interface th
  • Page 6819. TROUBLESHOOTING B--63005EN/02 1) If bit 0 of the binary representation of xx is “1”, this indicates that the master station (CNC) received invalid communication data. For example, assume that the following is displayed on the screen: SYSTEM ALARM 950 PMC SYSTEM ALARM PC050 NMI SLC 41:42 xx is equ
  • Page 682B--63005EN/02 9.TROUBLESHOOTING In this case, check the following: (1) If bit 5 of yy is “1” Perform examination with the same procedure as that in 1). (2) If bit 6 of yy is “1” or if bit 7 of yy is “1” First, replace the device of the slave station of the indicated group number. If the problem is n
  • Page 6839. TROUBLESHOOTING B--63005EN/02 9.32 ALARM 951 (PMC WATCHDOG ALARM) Causes and actions This alarm is issued if a fault (watchdog alarm) is detected in the PMC. A probable cause is that the MC control circuit is defective. D Replacing the main CPU The PMC control circuit is installed on the main CPU
  • Page 684B--63005EN/02 9.TROUBLESHOOTING 9.33 ALARM 972 (NMI ALARM ON AN OPTION BOARD) Causes and actions This alarm indicates that an error was detected on an option board, not on the main CPU board. D Screen display If alarm 972 is issued, the following is displayed on the screen: Screen display example SY
  • Page 6859. TROUBLESHOOTING B--63005EN/02 9.34 ALARM 973 (NMI ALARM WITH AN UNKNOWN CAUSE) Causes and actions An error that can never occur during normal operation occurred. The cause of the error cannot be identified. D Replacing printed circuit Replace all the printed circuit boards installed (including ca
  • Page 686B--63005EN/02 9.TROUBLESHOOTING 9.35 ALARM 974 (F--BUS ERROR) Causes and actions A bus error occurred on the FANUC--BUS connecting each option board. This alarm indicates that a fault occurred during the exchange of data between the main CPU and an option board. This alarm is also issued if an error
  • Page 6879. TROUBLESHOOTING B--63005EN/02 D Installation position of the CPU card [For the LCD--mounted type] CPU card Motherboard NOTE This drawing shows a motherboard without a PC (A20B--8100--014x). For motherboards with a PC (A20B--8100--014x, A20B--8100--046x, and A20B--8100-- 054x), the positions and t
  • Page 688B--63005EN/02 9.TROUBLESHOOTING [For the stand--alone type] CPU card Motherboard D F--BUS error on an If alarm 972 is issued, indicating on the screen that an F--BUS error option board occurred on an option board, replace the CPU card on the option board on which the F--BUS error occurred or the opt
  • Page 6899. TROUBLESHOOTING B--63005EN/02 9.36 ALARM 975 (BUS ERROR) Causes and actions A bus error occurred on the motherboard (main CPU board). This alarm indicates that an error occurred during the exchange of data within the motherboard (main CPU board). D Replacing the CPU card Replace the CPU card on t
  • Page 690B--63005EN/02 9.TROUBLESHOOTING 9.37 ALARM 976 (LOCAL BUS ERROR) Causes and actions A bus error occurred on the local bus on the motherboard (main CPU board). This alarm indicates that an error occurred during the exchange of data within the motherboard (main CPU board). D Replacing the CPU card Rep
  • Page 6919. TROUBLESHOOTING B--63005EN/02 9.38 For an explanation of the following servo alarms, refer to the FANUC CONTROL MOTOR ♠ Series Maintenance Manual (B--65165). SERVO ALARMS Number Message Contents * 417 n--TH AXIS--PARAMETER INCORRECT The setting of a servo--related parameter is 417 incorrect. 430
  • Page 692B--63005EN/02 9.TROUBLESHOOTING If the hardware on the CNC is suspected to be defective as a result of examination, replace the axis control cards. D Installation positions of the axis control cards [For the LCD--mounted type] Axis control card Motherboard Axis control card Sub--CPU board Axis contr
  • Page 6939. TROUBLESHOOTING B--63005EN/02 [For the stand--alone type] Axis control card Axis control card Main CPU board Sub--CPU board 668
  • Page 694B--63005EN/02 9.TROUBLESHOOTING 9.39 For an explanation of the following SPC alarms (serial pulse coder alarms), refer to the FANUC CONTROL MOTOR ♠ Series Maintenance SPC ALARMS Manual (B--65165). Number Message Contents * 360 n AXIS: ABNORMAL CHECKSUM (INT) A checksum error occurred in the built--i
  • Page 6959. TROUBLESHOOTING B--63005EN/02 9.40 For an explanation of the following spindle alarms, refer to the FANUC CONTROL MOTOR ♠ Series Maintenance Manual (B--65165). SPINDLE ALARMS Number Contents * 7101 to 7199 Spindle 1 alarm (AL--01 to 99) 751 7201 to 7299 Spindle 2 alarm (AL--01 to 99) 761 7301 to
  • Page 696APPENDI
  • Page 697B--63005EN/02 APPENDIX A. ALARM LIST A ALARM LIST A.1 LIST OF ALARM CODES (CNC) . . . . . . . . . . . . . . 674 A.2 LIST OF ALARMS (PMC) . . . . . . . . . . . . . . . . . . . . 706 A.3 ALARMS (SERIAL SPINDLE) . . . . . . . . . . . . . . . . 719 A.4 ERROR CODES (SERIAL SPINDLE) . . . . . . . . . . .
  • Page 698A. ALARM LIST APPENDIX B--63005EN/02 A.1 LIST OF ALARM CODES (CNC) (1) Program errors /Alarms on program and operation (P/S alarm) Number Message Contents 000 PLEASE TURN OFF POWER A parameter which requires the power off was input, turn off power. 001 TH PARITY ALARM TH alarm (A character with inco
  • Page 699B--63005EN/02 APPENDIX A. ALARM LIST Number Message Contents 023 ILLEGAL RADIUS COMMAND In circular interpolation by radius designation, negative value was com- (T series) manded for address R. Modify the program. 025 CANNOT COMMAND F0 IN G02/G03 F0 (fast feed) was instructed by F1 --digit column fe
  • Page 700A. ALARM LIST APPENDIX B--63005EN/02 Number Message Contents 039 CHF/CNR NOT ALLOWED IN NRC Chamfering or corner R was specified with a start--up, a cancel, or (T series) switching between G41 and G42 in tool nose radius compensation. The program may cause overcutting to occur in chamfering or corne
  • Page 701B--63005EN/02 APPENDIX A. ALARM LIST Number Message Contents MISSING MOVE VALUE IN CHF/CNR In the arbitrary angle chamfering or corner R block, the move distance (M series) is less than chamfer or corner R amount. 055 MISSING MOVE VALUE IN CHF/CNR In chamfering or corner R block, the move distance i
  • Page 702A. ALARM LIST APPENDIX B--63005EN/02 Number Message Contents 070 NO PROGRAM SPACE IN MEMORY The memory area is insufficient. Delete any unnecessary programs, then retry. 071 DATA NOT FOUND The address to be searched was not found. Or the program with speci- fied program number was not found in progr
  • Page 703B--63005EN/02 APPENDIX A. ALARM LIST Number Message Contents 086 DR SIGNAL OFF When entering data in the memory by using Reader / Puncher interface, the ready signal (DR) of reader / puncher was turned off. Power supply of I/O unit is off or cable is not connected or a P.C.B. is de- fective. 087 BUF
  • Page 704A. ALARM LIST APPENDIX B--63005EN/02 Number Message Contents 111 CALCULATED DATA OVERFLOW The result of calculation turns out to be invalid, an alarm No.111 is is- sued. --1047 to --10 --29, 0, 10 --29 to 1047 Modify the program. 112 DIVIDED BY ZERO Division by zero was specified. (including tan 90
  • Page 705B--63005EN/02 APPENDIX A. ALARM LIST Number Message Contents 131 TOO MANY EXTERNAL ALARM Five or more alarms have generated in external alarm message. MESSAGES Consult the PMC ladder diagram to find the cause. 132 ALARM NUMBER NOT FOUND No alarm No. concerned exists in external alarm message clear.
  • Page 706A. ALARM LIST APPENDIX B--63005EN/02 Number Message Contents 153 T--CODE NOT FOUND In tool life data registration, a T code was not specified where one should be. Correct the program. 154 NOT USING TOOL IN LIFE GROUP When the group is not commanded, H99 or D99 was commanded. (M series) Correct the p
  • Page 707B--63005EN/02 APPENDIX A. ALARM LIST Number Message Contents 181 FORMAT ERROR IN G81 BLOCK G81 block format error (hobbing machine) (Hobbing machine, EGB) (M series) 1) T (number of teeth) has not been instructed. 2) Data outside the command range was instructed by either T, L, Q or P. 3) An overflo
  • Page 708A. ALARM LIST APPENDIX B--63005EN/02 Number Message Contents 210 CAN NOT COMAND M198/M199 M98 and M99 are executed in the schedule operation. M198 is executed in the DNC operation. Modify the program. 1) The execution of an M198 or M99 command was attempted during scheduled operation. Alternatively,
  • Page 709B--63005EN/02 APPENDIX A. ALARM LIST Number Message Contents 225 SYNCHRONOUS/MIXED CONTROL This alarm is generated in the following circumstances. (Searched for ERROR during synchronous and mixed control command. T series (At two--path) 1 When there is a mistake in axis number parameter (No. 1023) s
  • Page 710A. ALARM LIST APPENDIX B--63005EN/02 Number Message Contents 245 T--CODE NOT ALOWEE IN THIS One of the G codes, G50, G10, and G04, which cannot be specified in BLOCK (T series) the same block as a T code, was specified with a T code. 246 During read of an encrypted program, an attempt was made to st
  • Page 711B--63005EN/02 APPENDIX A. ALARM LIST Number Message Contents 4508 ILLEGAL COMMAND IN RADIUS In a radius (G88) command, the traveling pitch (Q) or radius (I) was set to zero or a negative value, or the traveling pitch (Q) was greater than or equal to the arc length. Alternatively, I, J, K, P, or Q wa
  • Page 712A. ALARM LIST APPENDIX B--63005EN/02 Number Message Contents 4539 MULTI-PIECE SETTING IS ZERO The command for taking multiple workpieces (G73, G74) was specified although zero is specified for the function to take multiple workpieces (No. 16206 or signals MLP1 and MLP2 (PMC address G231, #0 and #1))
  • Page 713B--63005EN/02 APPENDIX A. ALARM LIST Number Message Contents 5004 HPCC NOT READY (M series) High--precision contour control is not ready. 5006 TOO MANY WORD IN ONE BLOCK The number of words specified in a block exceeded 26 in the HPCC (M series) mode. 5007 TOO LARGE DISTANCE (M series) In the HPCC m
  • Page 714A. ALARM LIST APPENDIX B--63005EN/02 Number Message Contents 5039 START UNREGISTERED B--AXS An attempt was made to execute a program for the B--axis which had PROG (T series) not been registered. 5040 CAN NOT COMMANDED B--AXS The machine could not move about the B--axis because parameter MOVE (T ser
  • Page 715B--63005EN/02 APPENDIX A. ALARM LIST Number Message Contents 5061 ILLEGAL FORMAT IN G02.3/G03.3 The exponential interpolation command (G02.3/G03.3) has a format er- ror. Address I, J, or K is not specified. The value of address I, J, or K is 0. 5062 ILLEGAL COMMAND IN The value specified in an expon
  • Page 716A. ALARM LIST APPENDIX B--63005EN/02 Number Message Contents 5110 IMPROPER G--CODE An illegal G code was specified in simple high--precision contour control (G05.1 G1 MODE) mode. (M series) A command was specified for the index table indexing axis in simple high--precision contour control mode. 5111
  • Page 717B--63005EN/02 APPENDIX A. ALARM LIST Number Message Contents 5124 CAN NOT COMMAND SPIRAL A spiral interpolation or conical interpolation was specified in any of the (M series) following modes: 1) Scaling 2) Programmable mirror image 3) Polar coordinate interpolation In cutter compensation C mode, th
  • Page 718A. ALARM LIST APPENDIX B--63005EN/02 Number Message Contents 5199 FINE TORQUE SENSING PARAME- A parameter related to the fine torque sensing function is illegal. TER ∙ The storage interval is invalid. ∙ An invalid axis number is set as the target axis. Correct the parameter. 5212 SCREEN COPY : PARAM
  • Page 719B--63005EN/02 APPENDIX A. ALARM LIST Number Message Contents 5242 ILLEGAL AXIS NUMBER The axis number of the synchronous master axis or slave axis is incor- (M series) rect. (This alarm is issued when flexible synchronization is turned on.) Alternatively, the axis number of the slave axis is smaller
  • Page 720A. ALARM LIST APPENDIX B--63005EN/02 (4) Absolute pulse coder (APC) alarm Number Message Contents 300 nth--axis origin return Manual reference position return is required for the nth--axis (n=1 -- 8). 301 APC alarm: nth--axis communication nth--axis (n=1 -- 8) APC communication error. Failure in dat
  • Page 721B--63005EN/02 APPENDIX A. ALARM LIST No. Message Description 382 n AXIS : COUNT MISS (EXT) A pulse error occurred in the separate detector. 383 n AXIS : PULSE MISS (EXT) A count error occurred in the separate detector. 384 n AXIS : SOFT PHASE ALARM The digital servo software detected invalid data in
  • Page 722A. ALARM LIST APPENDIX B--63005EN/02 Number Message Contents 407 SERVO ALARM: EXCESS ERROR The difference in synchronous axis position deviation exceeded the set value. 409 SERVO ALARM: n AXIS TORQUE Abnormal servo motor load has been detected. Alternatively, abnormal ALM spindle motor load has been
  • Page 723B--63005EN/02 APPENDIX A. ALARM LIST Number Message Contents 433 n AXIS : CNV. LOW VOLT DC LINK 1) PSM: The DC link voltage has dropped. 2) PSMR: The DC link voltage has dropped. 3) ∼ series SVU: The DC link voltage has dropped. 4) ϒ series SVU: The DC link voltage has dropped. 434 n AXIS : INV. LOW
  • Page 724A. ALARM LIST APPENDIX B--63005EN/02 Number Message Contents 462 n AXIS : SEND CNC DATA FAILED Because of an FSSB communication error, a slave could not receive correct data. 463 n AXIS : SEND SLAVE DATA Because of an FSSB communication error, the servo system could FAILED not receive correct data.
  • Page 725B--63005EN/02 APPENDIX A. ALARM LIST #7 #6 #5 #4 #3 #2 #1 #0 204 OFS MCC LDA PMS #6 (OFS) : A current conversion error has occured in the digital servo. #5 (MCC) : A magnetic contactor contact in the servo amplifier has welded. #4 (LDA) : The LED indicates that serial pulse coder C is defective #3 (
  • Page 726A. ALARM LIST APPENDIX B--63005EN/02 (8) Overheat alarms Number Message Contents 700 OVERHEAT: CONTROL UNIT Control unit overheat Check that the fan motor operates normally, and clean the air filter. 701 OVERHEAT: FAN MOTOR The fan motor on the top of the cabinet for the contorl unit is overheated.
  • Page 727B--63005EN/02 APPENDIX A. ALARM LIST Number Message Contents 754 SPINDLE--1 ABNORMAL TORQUE Abnormal first spindle motor load has been detected. ALM 762 SECOND SPINDLE MODE Refer to alarm No. 752.(For 2nd axis) CHANGE FAULT 764 SPINDLE--2 ABNORMAL TORQUE Same as alarm No. 754 (for the second spindle
  • Page 728A. ALARM LIST APPENDIX B--63005EN/02 Number Message Contents 4812 ZONE : ENTERING INHIBITED 2 +X When a safety zone check was executed, the machine moving in the positive X direction entered area 2 into which entry is inhibited. 4813 ZONE : ENTERING INHIBITED 2 When a safety zone check was executed,
  • Page 729B--63005EN/02 APPENDIX A. ALARM LIST Number Message Description 912 DRAM PARITY : (BYTE 0) A RAM parity error occurred in the DRAM module. Replace the DRAM module.d l 913 DRAM PARITY : (BYTE 1) 914 DRAM PARITY : (BYTE 2) 915 DRAM PARITY : (BYTE 3) 916 DRAM PARITY : (BYTE 4) 917 DRAM PARITY : (BYTE 5
  • Page 730A. ALARM LIST APPENDIX B--63005EN/02 A.2 LIST OF ALARMS (PMC) (1) Alarm messages (PMC) Message Contents and solution ALARM NOTHING Normal status ER00 PROGRAM DATA The sequence program in the ROM is not written correctly. ERROR(ROM) (solution) Please exchange ROM for the sequence program. ER01 PROGRA
  • Page 731B--63005EN/02 APPENDIX A. ALARM LIST Message Contents and solution ER17 PROGRAM PARITY The parity error occurred on ROM for sequence program or the debugging RAM. (solution) ROM: The deterioration of ROM may be deteriorated Please exchange ROM for the sequence program RAM: Please edit the sequence p
  • Page 732A. ALARM LIST APPENDIX B--63005EN/02 Message Contents and solution ER34 SLC ERROR(xx) The communication with the DI/DO units of the xx group failed. (solution) Please confirm the connection of the cable connected to the DI/DO units of the xx group. Please confirm whether the DI/DO units turned on ea
  • Page 733B--63005EN/02 APPENDIX A. ALARM LIST Message Contents and solution WN17 NO OPTION (LANGUAGE) There is no C language option. WN18 ORIGIN ADDRESS The LANGUAGE ORIGIN address of the system parameter is wrong ERROR (solution) Please set the address of symbol RC_CTLB_INIT in the map file to the LANGUAGE
  • Page 734A. ALARM LIST APPENDIX B--63005EN/02 Message Contents and solution WN31 IMPOSSIBLE EXECUTE The library function cannot be executed. LIBRARY (solution) Please confirm the object model of the library. Or, system ROM of PMC must be replaced with one of later version. WN32 LNK CONTROL DATA ER- Link cont
  • Page 735B--63005EN/02 APPENDIX A. ALARM LIST (2) System alarm messages (PMC--SA5/SB5/SB6) Message Contents and solution 1 PC004 CPU ERR A CPU error occurred in the PMC. xxxxxxxx:yyyyyyyy xxxxxxxx and yyyyyyyy indicate internal error code. PC006 CPU ERR xxxxxxxx:yyyyyyyy If this error occurs, the motherboard
  • Page 736A. ALARM LIST APPENDIX B--63005EN/02 Message Contents and solution 5 PC070 SUB65 CALL (STACK) A stack error occurred during execution of ladder function instruction CALL/CALLU. Solution) Check the correspondence between the CALL/CALLU instruction and SPE instruction. If the error cannot be located,
  • Page 737B--63005EN/02 APPENDIX A. ALARM LIST Message Contents and solution 6 PC170 F--BUS ERROR A bus error occurred on the C language board. xxxxyyyyyy xxxx : Segment selector where the system error occurred PC171 F--BUS ERROR xxxxyyyyyy yyyyyy : Offset address at which the system error occurred PC172 F--B
  • Page 738A. ALARM LIST APPENDIX B--63005EN/02 Message Contents and solution JUMP FUNCTION MISSING The functional instruction JMP(SUB10) is not correctly dealt with. Correspondence of JMP and JMPE(SUB30) is incorrect. The number of coil to jump is specified by the model which the number of coil cannot specifi
  • Page 739B--63005EN/02 APPENDIX A. ALARM LIST (5) Error Messages (at Automatic Write to Flash ROM after Ladder Editing) Error message Contents and solution PROGRAM ALREADY EXISTS A program already exists on flash ROM. (At BLANK) PROGRAM ALREADY EXISTS A program already exists on flash ROM. (EXEC?) (Remedy) W
  • Page 740A. ALARM LIST APPENDIX B--63005EN/02 (6) Error Messages (at Assignment Data Editing) Message Contents and solution ERR: GROUP NO. (0—15) The group number must be 0 to 15. ERR: BASE NO. (0—1) The base number must be 0 or 1. WARN: BASE NO. MUST BE 0 For I/O Unit--B, the base number must be 0. The base
  • Page 741B--63005EN/02 APPENDIX A. ALARM LIST (7) Alarm messages (For I/O) Error message Contents and solution PROGRAM ALREADY EXISTS A program already exists on flash ROM. (At BLANK) PROGRAM ALREADY EXISTS A program already exists on flash ROM. (EXEC ?) Remedy) When the message is displayed, pressing the EX
  • Page 742A. ALARM LIST APPENDIX B--63005EN/02 Error message Contents and solution CREATE ERROR The specified file name is illegal. Remedy) Specify a file name in the MS--DOS form. (See 7.2 (5)) NO MORE SPACE or WRITE ERROR There is not enough free space on the memory card. Remedy) Delete files to create free
  • Page 743B--63005EN/02 APPENDIX A. ALARM LIST A.3 ALARMS (SERIAL SPINDLE) NOTE*1 Note that the meanings of the SPM indications differ depending on which LED, the red or yellow LED, is on. When the red LED is on, the SPM indicates a 2--digit alarm number. When the yellow LED is on, the SPM indicates an error
  • Page 744A. ALARM LIST APPENDIX B--63005EN/02 SPM No. Message indica- Faulty location and remedy Description tion(*1) 7n07 SPN_n_ : OVERSPEED 07 Check for a sequence error. (For ex- The motor speed has exceeded ample, check whether spindle syn- 115% of its rated speed. chronization was specified when the Whe
  • Page 745B--63005EN/02 APPENDIX A. ALARM LIST SPM No. Message indica- Faulty location and remedy Description tion(*1) 7n26 SPN_n_ : DISCONNECT 26 1 Replace the cable. The signal amplitude of the detection C--VELO DE- 2 Re--adjust the pre--amplifier. signal (connector JY2) on the Cs con- TECT tour control mot
  • Page 746A. ALARM LIST APPENDIX B--63005EN/02 SPM No. Message indica- Faulty location and remedy Description tion(*1) 7n36 SPN_n_ : OVERFLOW 36 Check whether the position gain val- An error counter overflow occurred. ERROR ue is too large, and correct the value. COUNTER 7n37 SPN_n_ : SPEED DE- 37 Correct the
  • Page 747B--63005EN/02 APPENDIX A. ALARM LIST SPM No. Message indica- Faulty location and remedy Description tion(*1) 7n49 SPN_n_ : HIGH CONV. 49 Check whether the calculated differ- In differential speed mode, the speed DIF. SPEED ential speed value exceeds the maxi- of the other spindle converted to the mu
  • Page 748A. ALARM LIST APPENDIX B--63005EN/02 A.4 ERROR CODES (SERIAL SPINDLE) NOTE*1 Note that the meanings of the SPM indications differ depending on which LED, the red or yellow LED, is on. When the yellow LED is on, an error code is indicated with a 2--digit number. The error code is not displayed on the
  • Page 749B--63005EN/02 APPENDIX A. ALARM LIST SPM indica- Faulty location and remedy Description tion(*1) 12 During execution of the spindle synchronization com- Although spindle synchronization is being performed, mand, do not specify another operation mode. Before another operation mode (Cs contour control
  • Page 750B. LIST OF MAINTENANCE PARTS APPENDIX B--63005EN/02 B LIST OF MAINTENANCE PARTS B.1 MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . 727 726
  • Page 751B--63005EN/02 APPENDIX B. LIST OF MAINTENANCE PARTS B.1 MAINTENANCE PARTS Item Ordering information Remarks Fuse Control unit of LCD-- A02B--0236--K100 mounted type (without PC) Control unit of LCD-- A02B--0236--K101 mounted type (with PC) Control unit of stand--alone A02B--0265--K100 type LCD unit
  • Page 752C. BOOT SYSTEM APPENDIX B--63005EN/02 C BOOT SYSTEM C.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 729 C.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 731 C.3 ERROR MESSAGES AND REQUIRED ACTIONS . . . . . . .
  • Page 753B--63005EN/02 APPENDIX C. BOOT SYSTEM C.1 The boot system load the CNC system software (flash RAM⌡DRAM), then starts it so that software can be executed. OVERVIEW The boot system provides the following maintenance functions for the CNC: (1) Registering a file in flash ROM × Reads a file from a memor
  • Page 754C. BOOT SYSTEM APPENDIX B--63005EN/02 2 When the flash memory does not contain a file required to start the CNC Immediately after the CNC is turned on, the boot system starts transferring files from flash ROM to DRAM. If, for some reason, a file required to start the CNC (NC basic) is not in flash R
  • Page 755B--63005EN/02 APPENDIX C. BOOT SYSTEM C.2 When the boot system is first started, the MAIN MENU screen is displayed. This screen is described below : SCREEN CONFIGURATION AND OPERATING PROCEDURE D MAIN MENU screen (1) SYSTEM MONITOR MAIN MENU 60M1-01 (2) 1. SYSTEM DATA LOADING (3) 2. SYSTEM DATA CHEC
  • Page 756C. BOOT SYSTEM APPENDIX B--63005EN/02 C.2.1 System Data Loading Screen D Description This screen is used to read a system or user file from a memory card into flash ROM. D Screen configuration (1) SYSTEM DATA LOADING 1/1 FILE DIRECTORY (2) B1F1A_B.MEM B1F1A_AI.MEM (3) END *** MESSAGE *** (4) SELECT
  • Page 757B--63005EN/02 APPENDIX C. BOOT SYSTEM 3 To start loading, press the [YES] soft key. To cancel, press the [NO] key. *** MESSAGE *** LOADING FROM MEMORY CARD. 4 When loading terminates normally, the system displays the following message. Press the [SELECT] soft key. If an error occurs, see D.3 *** MES
  • Page 758C. BOOT SYSTEM APPENDIX B--63005EN/02 C.2.2 System Data Check Screen D Description This screen is used to list files in flash ROM, together with the corresponding numbers of 128--KB management units in each file and the series and edition of the software. D Screen configuration (1) SYSTEM DATA CHECK
  • Page 759B--63005EN/02 APPENDIX C. BOOT SYSTEM D Operating procedure 1 Select the file whose details are required. For example, select “1 NC BASIC (10).” 2 The numbers of management units in the selected file are listed, together with the series and edition of the software in each management unit. After chec
  • Page 760C. BOOT SYSTEM APPENDIX B--63005EN/02 C.2.3 System Data Delete Screen D Description This screen is used to delete a user file from flash ROM. D Screen configuration (1) SYSTEM DATA CHECK 1/1 (2) [BOARD:MAIN] FILE DIRECTORY (FLASH ROM : 4MB) (3) 1 NC BASIC ( 10) 2 DG SERVO ( 1) 3 PMC0BSC ( 2) 4 PMC-R
  • Page 761B--63005EN/02 APPENDIX C. BOOT SYSTEM D Others 1 System files and user files on SYSTEM DATA DELETE screen The system files are protected from accidental deletion. User files, however, are not protected. Protected system files can be overwritten from the SYSTEM DATA LOADING screen. C.2.4 SYSTEM DATA
  • Page 762C. BOOT SYSTEM APPENDIX B--63005EN/02 D Operating procedure 1 Position the cursor to the name of the file to be deleted. Press the [SELECT] soft key. 2 The system displays the following confirmation message : *** MESSAGE *** SAVE OK ? HIT YES OR NO. 3 To start saving, press the [YES] key. To cancel,
  • Page 763B--63005EN/02 APPENDIX C. BOOT SYSTEM C.2.5 SRAM DATA BACKUP Screen D Description This screen is used to collectively save and restore parameters, programs, and other data, retained after the CNC power in SRAM is turned off, to and from a memory card. D Screen configuration Select “4 SRAM DATA BACKU
  • Page 764C. BOOT SYSTEM APPENDIX B--63005EN/02 D Operating procedure [Backing up data] 1 Select “1. SRAM BACKUP.” The following confirmation message is displayed. The backup file name may be displayed according to the SRAM capacity. 2 Press [YES] to start backup. *** MESSAGE *** BACKUP SRAM DATA OK ? HIT YES
  • Page 765B--63005EN/02 APPENDIX C. BOOT SYSTEM D Others 1 Name of backup file The name of the backup file written to the memory card by the SRAM backup function depends on the size of the SRAM installed in the CNC. When the size of SRAM is 1MB or larger, backup files are created in units of 512 KB. Number of
  • Page 766C. BOOT SYSTEM APPENDIX B--63005EN/02 C.2.6 MEMORY CARD FILE DELETE Screen D Description This screen is used to delete a file from a memory card. D Screen configuration (1) SRAM DATA LOADING 1/1 FILE DIRECTORY (2) B1F1A_B.MEM B1F1A_A1.MEM (3) END *** MESSAGE *** (4) SELECT FILE AND HIT SELECT KEY. [
  • Page 767B--63005EN/02 APPENDIX C. BOOT SYSTEM C.2.7 MEMORY CARD FORMAT Function D Description This function is used to format a memory card. Memory cards must be formatted before they can be used for the first time or before they can be re--used after their data has been destroyed or lost because of, for ex
  • Page 768C. BOOT SYSTEM APPENDIX B--63005EN/02 C.2.8 LOAD BASIC SYSTEM Function D Description The function is used to terminate the boot system and activate the CNC. D Operating procedure From the MAIN MENU screen, select “9. END.” The system displays the “ARE YOU SURE? HIT YES OR NO” message. To terminate t
  • Page 769B--63005EN/02 APPENDIX C. BOOT SYSTEM 2 If the [NO] soft key is pressed, the system returns to the processing selection state as shown below : SYSTEM MONITOR MAIN MENU 60M1-01 1. SYSTEM DATA LOADING 2. SYSTEM DATA CHECK 3. SYSTEM DATA DELETE 4. SYSTEM DATA SAVE 5. SRAM DATA BACKUP 6. MEMORY CARD FIL
  • Page 770C. BOOT SYSTEM APPENDIX B--63005EN/02 C.3 The following table lists and explains error messages in alphabetical order. ERROR MESSAGES AND REQUIRED ACTIONS Message Description and required action B BOOT ROM PARITY. The contents of flash memory containing boot software was de- PLEASE POWER OFF. stroye
  • Page 771B--63005EN/02 APPENDIX C. BOOT SYSTEM Message Description and required action M MAX EXTENSION OVER. The extension number added to a file name exceeds 031. Delete any HIT SELECT KEY. unnecessary backup files from the memory card. MEMORY CARD BATTERY ALARM. The memory card’s battery is exhausted. Repl
  • Page 772C. BOOT SYSTEM APPENDIX B--63005EN/02 CAUTION 1 Action to be taken when an SRAM parity error is detected during backup of SRAM in the boot system The SRAM area of each CNC shipped from the factory is cleared and is free of parity errors. However, shock applied to the CNC during transportation may ca
  • Page 773B--63005EN/02 APPENDIX D. MEMORY CARD SLOT D MEMRY CARD SLOT D.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 750 D.2 MEMORY CARD TYPES (FUNCTIONS) . . . . . . . . 751 D.3 HARDWARE CONFIGURATION . . . . . . . . . . . . . . 752 749
  • Page 774D. MEMORY CARD SLOT APPENDIX B--63005EN/02 D.1 Whether a memory card slot is provided or not and the types (functions) of memory cards usable in the slot vary depending on the hardware OVERVIEW configuration as shown below: Hardware Card slot on LCD unit Card slot on control unit Type 1 Type A, type
  • Page 775B--63005EN/02 APPENDIX D. MEMORY CARD SLOT D.2 Type A: SRAM memory card FROM memory card Data I/O MEMORY CARD Flash ATA card TYPES (FUNCTIONS) Modem card (for remote diagnosis) Type B: Ladder edit card (PMC ladder edit function) NOTE For details of the types of usable memory cards, see the ordering
  • Page 776D. MEMORY CARD SLOT APPENDIX B--63005EN/02 D.3 HARDWARE CONFIGURATION D Type 1 LCD--mounted type LCD MDI Card slot on LCD unit Control unit (LCD--mounted type) D Type 2 Stand--alone type (with an LCD unit) Card slot on Optical cable LCD control unit LCD MDI link card Card slot on LCD unit LCD unit f
  • Page 777B--63005EN/02 APPENDIX D. MEMORY CARD SLOT D Type 4 Stand--alone type (with an intelligent terminal and FA keyboard) Card slot on control unit PC Optical cable FA keyboard HSSB board Intelligent terminal or Control unit personal computer D Type 5 Stand--alone type (with an intelligent terminal and F
  • Page 778E. LED DISPLAY AND MAINTENANCE OF STAND--ALONE TYPE UNIT APPENDIX B--63005EN/02 E LED DISPLAY AND MAINTENANCE OF STAND--ALONE TYPE UNIT E.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 755 E.2 LAYOUT OF THE 7--SEGMENT LED AND SWITCHES . . . . . . . . . . . . . . . . . . .
  • Page 779E. LED DISPLAY AND MAINTENANCE B--63005EN/02 APPENDIX OF STAND--ALONE TYPE UNIT E.1 FANUC Series 16i/18i/21i (referred to as FS16i hereinafter) of stand--alone type is equipped with a 7--segment LED, rotary switch, and OVERVIEW push switch. When no CRT/MDI is included in the system configuration or
  • Page 780E. LED DISPLAY AND MAINTENANCE OF STAND--ALONE TYPE UNIT APPENDIX B--63005EN/02 E.2 The 7--segment LED, rotary switch, and push switch are located as shown below. LAYOUT OF THE 7--SEGMENT LED AND SWITCHES 7--segment LED (STATUS) Rotary switch (MTSW) Push switch (PSW) 756
  • Page 781E. LED DISPLAY AND MAINTENANCE B--63005EN/02 APPENDIX OF STAND--ALONE TYPE UNIT E.3 OPERATION E.3.1 Before turning on the power, select a function number by using the rotary switch. When the power is turned on after the selection with the rotary Operation Before switch, the number corresponding to t
  • Page 782E. LED DISPLAY AND MAINTENANCE OF STAND--ALONE TYPE UNIT APPENDIX B--63005EN/02 E.3.3 Seven--Segment LED Display E.3.3.1 NC status display Number displayed on LED Blink/not blink Description Not blink Automatic operation is paused, stopped, or reset. (Rotation of character ) Not blink Automatic oper
  • Page 783E. LED DISPLAY AND MAINTENANCE B--63005EN/02 APPENDIX OF STAND--ALONE TYPE UNIT E.3.3.4 When a system alarm is issued, a number blinks on the 7--segment LED. LED display when a Number on LED System alarm Type of system alarm system alarm is issued (blinking) number In the 900’s ROM PARITY In the 910
  • Page 784E. LED DISPLAY AND MAINTENANCE OF STAND--ALONE TYPE UNIT APPENDIX B--63005EN/02 E.3.3.5 Display on the Number displayed On/off status of Meaning 7-- segment LED at on LED 4 LEDs power-- on jjjj Power is not on. JJJJ Power is turned on, but the CPU does not yet start. JJJJ NC system loading is starte
  • Page 785E. LED DISPLAY AND MAINTENANCE B--63005EN/02 APPENDIX OF STAND--ALONE TYPE UNIT E.3.4 Operation of Each Function D Function number 2 This function sets a device number for the display link function. (1) Check that number 2 blinks on the LED, and press the push switch. (2) Number 2 is displayed on th
  • Page 786E. LED DISPLAY AND MAINTENANCE OF STAND--ALONE TYPE UNIT APPENDIX B--63005EN/02 D Function number 6 This function saves battery backed--up main board data in a memory card at a time. The data saved using this function can be restored at a time by performing the operation for function number A or by
  • Page 787E. LED DISPLAY AND MAINTENANCE B--63005EN/02 APPENDIX OF STAND--ALONE TYPE UNIT E.4 If an old software edition is used, part of the functions cannot be used. SUPPORTED D NC software (common to each series)/edition 02 EDITIONS D Boot software (60M3 series)/edition 11 When editions earlier than those
  • Page 788F. MAINTENANCE OF OPEN CNC (BOOT--UP AND IPL) APPENDIX B--63005EN/02 F MAINTENANCE OF OPEN CNC (BOOT-- UP AND IPL) F.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 765 F.2 CHANGING START SEQUENCES . . . . . . . . . . . . . 766 F.3 EXPLANATION OF SCREENS . . . . . . . . .
  • Page 789F. MAINTENANCE OF OPEN CNC B--63005EN/02 APPENDIX (BOOT--UP AND IPL) F.1 Ncboot32.exe provides the following functions: OVERVIEW S BOOT screen (for CNC system data maintenance, SRAM backup, and so forth) S IPL screen (for clearing SRAM, and so forth) S Display of the CNC power--on screen S Display o
  • Page 790F. MAINTENANCE OF OPEN CNC (BOOT--UP AND IPL) APPENDIX B--63005EN/02 F.2 With the rotary switch on the HSSB board on the CNC side (when the CNC does not have the PC function) or on the motherboard of the CNC CHANGING START (when the CNC has the PC function), the start sequence can be changed. SEQUEN
  • Page 791F. MAINTENANCE OF OPEN CNC B--63005EN/02 APPENDIX (BOOT--UP AND IPL) D Rotary switch position D 160i/180i/210i motherboard with the PC function A20B--8100--014x Rear of the unit Rotary switch A20B--8100--046x Rear of the unit Rotary switch 767
  • Page 792F. MAINTENANCE OF OPEN CNC (BOOT--UP AND IPL) APPENDIX B--63005EN/02 D 160is/180is/210is motherboard with the PC function A20B--8100--054x Rear of the unit Rotary switch D HSSB interface board of 160i/180i/210i of LCD--mounted type Rotary switch 768
  • Page 793F. MAINTENANCE OF OPEN CNC B--63005EN/02 APPENDIX (BOOT--UP AND IPL) D HSSB interface board of 160i/180i/210i of stand--alone type Rotary switch 769
  • Page 794F. MAINTENANCE OF OPEN CNC (BOOT--UP AND IPL) APPENDIX B--63005EN/02 F.3 EXPLANATION OF NOTE SCREENS A mouse is required to display Ncboot32.exe screens. F.3.1 Boot Screen When the sub--board is provided, select a board in the [Board] list. The area where the file is to be placed can be changed by u
  • Page 795F. MAINTENANCE OF OPEN CNC B--63005EN/02 APPENDIX (BOOT--UP AND IPL) F.3.1.1 The following screen is used for manipulating system data (including System data control software and ladder programs) on the NC. manipulation [Load...] opens the file selection screen. Specify a file to be loaded. [Save] s
  • Page 796F. MAINTENANCE OF OPEN CNC (BOOT--UP AND IPL) APPENDIX B--63005EN/02 F.3.1.2 This screen is used to store and restore NC SRAM data. SRAM operation [Backup] stores SRAM data, and [Restore] restores SRAM data. In the center of the screen, the progress status is displayed. As with the NC, the backup fi
  • Page 797F. MAINTENANCE OF OPEN CNC B--63005EN/02 APPENDIX (BOOT--UP AND IPL) F.3.1.3 The following screen is used for operating files on a memory card in the File operation CNC or in a folder of the PC. [Delete] deletes a selected file. [Format] formats the memory card. This button is valid when the memory
  • Page 798F. MAINTENANCE OF OPEN CNC (BOOT--UP AND IPL) APPENDIX B--63005EN/02 F.3.2 IPL Screen NOTE The contents of the IPL screen vary depending on the CNC model. Follow the instructions displayed in the menu. The CNC allows functions to be performed according to the key status set at power--on. The open CN
  • Page 799F. MAINTENANCE OF OPEN CNC B--63005EN/02 APPENDIX (BOOT--UP AND IPL) F.3.2.1 Functions on the IPL Corresponding MDI screen key operation at Title on IPL screen power--on (Operation with a standard CNC) 0. EXIT 1. 0. CANCEL MEMORY CLEAR 1. ALL MEMORY 0. CANCEL 1. ALL + 2. SUB +
  • Page 800F. MAINTENANCE OF OPEN CNC (BOOT--UP AND IPL) APPENDIX B--63005EN/02 Corresponding MDI key operation at Title on IPL screen power--on (Operation with a standard CNC) 2. 0. CANCEL SETTING 1. IGNORE OVER 0. CANCEL TRAVEL ALARM 1. CNC +

    2. LOADER + 2. START WITHOUT 0. CANCEL LADDER

  • Page 801F. MAINTENANCE OF OPEN CNC B--63005EN/02 APPENDIX (BOOT--UP AND IPL) F.4 OTHER SCREENS F.4.1 CNC Alarm Screen This screen appears when a system alarm is issued in the CNC. (The above screen is an example. The displayed information varies depending on the system alarm issued in the CNC.) 777
  • Page 802F. MAINTENANCE OF OPEN CNC (BOOT--UP AND IPL) APPENDIX B--63005EN/02 F.4.2 To open the status screen, double--click the icon in the system tray. Status Screen Alternatively, in the menu popped up by right--clicking, click OPEN. Node: Node number Name: Node name. (Define the node name in advance by u
  • Page 803F. MAINTENANCE OF OPEN CNC B--63005EN/02 APPENDIX (BOOT--UP AND IPL) F.4.3 On the option setting screen, application programs can be registered. Option Setting Screen When a program uses the data window library, the program does not run unless it is started after the work area for the data window li
  • Page 804G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 G FSSB START-- UP PROCEDURE/MATERIALS G.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 781 G.2 SLAVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 782 G.3 AUTOMATIC SETTING . . . . . .
  • Page 805G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS G.1 With a system that uses the FSSB, the parameters below need to be set for axis setting. (Set other parameters as usually done.) OVERVIEW D No. 1023 D No. 1905 D No. 1910 to 1919 D No. 1936, 1937 For setting of these parameters, three
  • Page 806G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 G.2 In a system using the FSSB, the CNC, servo amplifiers, and pulse modules are connected with each other via optical cables. These SLAVE amplifiers and pulse modules are referred to as slaves. Assume that a 2--axis amplifier consists of
  • Page 807G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS G.3 When the following parameters are set, automatic setting can be performed using the FSSB setting screen: AUTOMATIC Bit 0 of No. 1902 = 0 SETTING Bit 1 of No. 1902 = 0 For automatic setting on the FSSB setting screen, use the procedure
  • Page 808G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 11 Pressing the continuous menu key several times displays [FSSB]. 12 Pressing soft key [FSSB] switches the screen display to the amplifier setting screen, and displays the following soft keys: [ AMP ][ AXIS ][ MAINT ][ ][ (OPRT) ] 13 Pre
  • Page 809G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS G.3.1 [Sample Setting 1] General Configuration (Semi--Closed Loop) Z-- axis A-- axis X-- axis Y-- axis Step 1 Set the following with parameter No. 1023: X:1 Y:2 Z:3 A:4 Step 2 Initialize the servo parameters for each axis. Step 3 Turn on
  • Page 810G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 Step 7 Pressing the continuous menu key several times displays [FSSB]. Step 8 Pressing soft key [FSSB] switches the screen display to the amplifier setting screen, and displays the following soft keys: [ AMP ][ AXIS ][ MAINT ][ ][ (OPRT)
  • Page 811G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS (Amplifier setting) No. AMP SERIES UNIT CUR. [AXIS] NAME 1 A1-L ∼ SVM 40A [ 2 ] Y 2 A2-L ∼ SVM 40A [ 1 ] X 3 A3-L ∼ SVM 40A [ 4 ] A 4 A3-M ∼ SVM 80A [ 3 ] Z NO. EXTRA TYPE PCB ID 5 M1 A 0008 DETECTOR(4AXES) > MDI **** *** *** 13:11:56 [ A
  • Page 812G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 G.3.3 [Sample Setting 3] When the C--Axis is a Cs Axis Z-- axis A-- axis X-- axis Y-- axis C-- axis 1 Spindle Amplifiers Cs contour axis control Step 1 Set the following with parameter No. 1023: X:1 Z:2 C : --1 Y:3 A:4 Step 2 Initialize t
  • Page 813G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS Step 5 Enter the axis numbers on the amplifier setting screen. (AMPLIFIER SETTING) No. AMP SERIES UNIT CUR. [AXIS] NAME 1 A1-L ∼ SVM 40A [ 2 ] Z 2 A2-L ∼ SVM 40A [ 1 ] X 3 A3-L ∼ SVM 40A [ 4 ] A 4 A3-M ∼ SVM 80A [ 3 ] Y NO. EXTRA TYPE PCB
  • Page 814G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 G.3.4 The following two pairs of axes are tandem axes: [Sample Setting 4] [The X--axis is a master axis, and the A--axis is a slave axis.] Tandem Control [The Y--axis is a master axis, and the B--axis is a slave axis.] Configuration 4 ser
  • Page 815G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS Step 4 Enter the axis numbers on the amplifier setting screen. (AMPLIFIER SETTING) No. AMP SERIES UNIT CUR. [AXIS] NAME 1 A1-L ∼ SVM 40A [ 2 ] Y 2 A2-L ∼ SVM 40A [ 1 ] X 3 A3-L ∼ SVM 40A [ 4 ] A 4 A3-M ∼ SVM 80A [ 3 ] Z 5 A4-L ∼ SVM 40A [
  • Page 816G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 G.3.5 [EGB workpiece axis: A--axis, EGB dummy axis: B--axis (No. 7771 = [Sample Setting 5] 5)] When the Simple Electronic Gear Box (EGB) Function is Used Connector 1 (CN1) 3 Servo Amplifiers B-- axis scale Z-- axis A-- axis X-- axis Y-- a
  • Page 817G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS Step 4 Enter the axis numbers on the amplifier setting screen. (AMPLIFIER SETTING) No. AMP SERIES UNIT CUR. [AXIS] NAME 1 A1-L ∼ SVM 40A [ 2 ] Y 2 A2-L ∼ SVM 40A [ 1 ] X 3 A3-L ∼ SVM 40A [ 4 ] A 4 A3-M ∼ SVM 80A [ 3 ] Z NO. EXTRA TYPE PCB
  • Page 818G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 G.4 When the following parameters are set, each axis can be set manually: MANUAL SETTING 2 No.1902#0=1 No.1902#1=0 When performing manual setting, set parameter Nos. 1023, 1905, 1910 through 1919, 1936, and 1937, fully understanding their
  • Page 819G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS Con- Program Servo Interface trolled axis name axis No. type axis No. No.1020 No.1023 Fast/Slow 2--axis AMP 1--axis AMP 2--axis AMP 1--axis AMP #6 (PM1) The first pulse module is: 0 : Not used. 1 : Used. #7 (PM2) The second pulse module i
  • Page 820G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 The slave is the generic name of a servo amplifier or pulse module connected to the CNC via an FSSB optical cable. The numbers from 1 to 10 are assigned to the slaves in ascending order; a younger number is assigned to a slave that is clo
  • Page 821G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS ` Axis configuration and example of parameter setting Slave ATR No. No.1910 AXIS Control Axis Name Servo ~1919 No. No.1020 Axis No. No.1023 1 axis AMP L--axis 2 axis AMP M--axis L--axis 2 axis AMP M--axis M1 1 axis AMP M2 Slave ATR No. No
  • Page 822G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 ` Axis configuration and example of parameter setting when the simple electronic gear box (EGB) function is used (EGB workpiece axis: A--axis, EGB axis: B--axis (parameter No. 7771 = 5)) Slave ATR No. No.1910 AXIS Control Axis Name Servo
  • Page 823G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS Example: Con- First con- Second No.1936 No.1937 No.1905 trolled nector connector (#7,#6) axis number number X 1 Not used 0 0 0,1 Y Not used 2 0 1 1,0 Z Not used 1 0 0 1,0 A Not used Not used 0 0 0,0 B 2 Not used 1 0 0,1 C Not used 3 0 2 1
  • Page 824G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 No. 1910 1911 1912 1913 1914 1915 1916 1917 1918 1919 0 1 2 3 4 16 5 48 40 40 No. 1023 1905#0 1905#6 1905#7 1936 1937 FSBSL FSBM1 FSBM2 X 1 0 1 0 0 0 Y 3 0 0 1 0 1 Z 4 1 0 1 0 0 A 2 1 0 0 0 0 B 5 0 1 0 1 0 C 6 1 0 1 0 2 800
  • Page 825G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS G.5 When the following parameters are set, manual setting 1 is enabled: MANUAL SETTING 1 Bit 0 of No. 1092 = 0 Bit 1 of No. 1902 = 0 Nos. 1910 through 1919 = 0 (all set to 0) In manual setting 1, a setting is made at power--on so that the
  • Page 826G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 G.6 Alarms related to pulse coders ALARMS NC alarm Message Description No. 360 n AXIS : ABNORMAL A checksum error occurred in the built--in CHECKSUM (INT) pulse coder. 361 n AXIS : ABNORMAL PHASE A phase data error occurred in the built--
  • Page 827G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS Alarms related to servo amplifiers NC alarm Message Description No. 430 n AXIS : SV. MOTOR OVER- A servo module overheat occurred. HEAT 431 n AXIS : CNV. OVERLOAD A converter (PSM) overheat occurred. 432 n AXIS : CNV. LOWVOLT The control
  • Page 828G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 Alarms related to servo amplifiers NC alarm Message Description No. 460 n AXIS : FSSB DISCON- FSSB communication was disconnected NECT suddenly. The possible causes are as fol- lows: 1) The FSSB communication cable is dis- connected or br
  • Page 829G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS P/S alarms NC alarm Message Description No. 5134 FSSB : OPEN READY TIME The FSSB did not become ready to open OUT during initialization. 5135 FSSB : ERROR MODE The FSSB entered an error mode. 5136 FSSB : NUMBER OF AMPS The number of ampli
  • Page 830G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 G.7 D MDI input is abnormal (each time data is entered, the power needs to be turned off). ACTIONS FOR First, disconnect the optical cable of the NC, then turn off then on the TROUBLE power. Next, check the items below. ENCOUNTERED AT (A)
  • Page 831G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS Action: When automatic setting on the FSSB screen is not performed, set all of parameter Nos. 1902, 1905, 1910 through 1919, 1936, and 1937 to 0 before starting manual setting. D The invalid amplifier/motor combination alarm (466) is issu
  • Page 832G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 G.8 EXAMPLES OF SETTINGS USING OTHER CONNECTIONS G.8.1 Example 1: Learning Control D Conceptual diagram of When learning control is used, one NC controlled axis uses one DSP (two FSSB parameter setting axes of the servo axis card) exclusi
  • Page 833G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS G.8.2 Example: FSSB setting for the following: Example 2: When a Hardware connection 2--Axis Amplifier is Mother board -- 2--axis amplifier (LX/LZ) -- 2--axis amplifier Shared by Two Paths (LA/RA) -- 2--axis amplifier (LC/RC) Sub--board -
  • Page 834G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 Path 1 Axis Name Axis card Amplifi- er/motor Path 2 Axis Name Axis card Amplifi- er/motor (3) Set an axis card number (DSP number) in parameter No. 1023 to connect an NC controlled axis with a motor. (4) For an axis for which an even numb
  • Page 835G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS Path 1 Axis Name Axis card Amplifi- er/motor Path 2 Axis Name Axis card Amplifi- er/motor 811
  • Page 836G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 G.9 The FSSB setting screen displays FSSB--based amplifier and axis information, and allows amplifier and axis information to be set. FSSB DATA DISPLAY 1 Press function key SYSTEM . 2 Pressing the continuous menu key several times display
  • Page 837G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS D AXIS NO: Controlled axis number The controlled axis numbers set in parameter Nos. 1920 through 1929 are displayed. When a value outside the range 1 to the maximum number of controlled axes is set, 0 is displayed. D NAME: Controlled axis
  • Page 838G. FSSB START--UP PROCEDURE/ MATERIALS APPENDIX B--63005EN/02 D AXIS NO: Controlled axis number The NC controlled axis numbers are displayed sequentially. D NAME: Controlled axis name D AMP: Type of amplifier connected to each axis D M1: Connector number for pulse module 1 The connector number for p
  • Page 839G. FSSB START--UP PROCEDURE/ B--63005EN/02 APPENDIX MATERIALS (AMPLIFIER MAINTENANCE) O1000 N00001 NO. 1 X 01A 970123 01 2 Y 01A 970123 01 3 Z 01A 970123 01 4 A 02B 970123 01 5 B 02B 970123 01 6 C 02B 970123 01 MDI **** *** *** 13:11:56 [ AMP ][ AXIS ][ MAINT ][ ][ (OPRT) ] The amplifier maintenance
  • Page 840H. NOTATION OF MDI KEYS APPENDIX B--63005EN/02 H NOTATION OF MDI KEYS Series 16i/18i/160i/180i--MODEL A have two types of MDI keypads : English type and Symbolic type. The table below shows correspondence between English keys and Symbolic keys. This manual uses English type in the text. Therefore wh
  • Page 841B--63005EN/02 APPENDIX H. NOTATION OF MDI KEYS Name English key Symbolic key ALTER key ALTER INSERT key INSERT DELETE key DELETE PAGE UP key PAGE PAGE PAGE DOWN key HELP key HELP RESET key RESET CUSTOM CUSTOM/GRAPH key GRAPH 817
  • Page 842B--63005EN/02 Index Amplifier setting screen, 812 ≪Symbols≫ Associated parameters, 541 [Sample setting 1] general configuration (semi-- closed loop), 785 Automatic operation cannot be done, 578 [Sample setting 2] general configuration (closed loop), 786 Automatic setting, 783 [Sample setting 3] when
  • Page 843INDEX B--63005EN/02 Data sampling for storage type waveform diagnosis, 90 ≪G≫ Data server board, 221 General of interface, 448 Deleting file name and files, 420 Graphic of wave diagnosis data, 88 Deletion of external operator messages record, 31 Graphic screen (M series), 22 Demounting a card PCB, 3
  • Page 844B--63005EN/02 INDEX Module configuration screen, 29 ≪J≫ Mounting a card PCB, 363 Jog operation cannot be done, 569 Mounting a DIMM module, 365 Mounting and Demounting Card Pcbs, 361 Mounting and Demounting Dimm Modules, 364 ≪K≫ Mounting and removing a mini-- slot option board (except Kind of data in
  • Page 845INDEX B--63005EN/02 Series 16i/160i/160is, 149 ≪P≫ Series 18i/180i/180is, 151, 152 Parameter, 32, 121 Series 20i, 153 Parameter input/output, 128 Series 21i/210i, 299 Parameter setting, 33, 534 Servo alarms, 666 Parameters, 97, 118 Servo tuning screen, 534 PC function-- equipped FS160i/180i/210i mot
  • Page 846B--63005EN/02 INDEX Spindle alarms, 670 System screen, 17 Spindle monitor screen, 549 Spindle setting and tuning screen, 546 Spindle setting screen, 546 ≪T≫ Spindle tuning screen, 547 The display on the LCD unit flashes, 592 SRAM DATA BACKUP screen, 739 Total connection diagram, 154 SRAM operation,
  • Page 847Revision Record FANUC Series 16i/18i/21i/20i/160i/180i/210i/160is/180is/210is-- MODEL A MAINTENANCE MANUAL (B--63005EN) D All pages were changed. 02 Oct., ’99 D Stand--Alone type and LCD--mounted type were added. 01 Apr., ’97 Edition Date Contents Edition Date Contents
  • Page 848TECHNICAL REPORT (MANUAL) No.TMN 00/165E Date General Manager of Hardware Laboratory Modification of FANUC Series 16i/18i/21i/20i/160i/180i/210i MAINTENANCE MANUAL 1. Communicate this report to: Your information only 0 GE Fanuc-N, GE Fanuc-E FANUC Robotics CINCINNATI MILACRON 0 Machine tool builder
  • Page 849Modification of FANUC Series 16i/18i/21i/20i/160i/180i/210i MAINTENANCE MANUAL 1. Type of applied technical documents Name FANUC Series 16i/18i/21i/20i/160i/180i/210i –MODEL A MAINTENANCE MANUAL Spec. No./Version B-63005EN/02 2. Summary of Change Group Name / Outline New,Add, Applicable Correct, Dat
  • Page 850CONTENTS 1. Outline 003 2. LCD mounted type 160i/180i/210i integrated 003 PC function (page 188 of manual) 2.1. Setting of ROTARY SWITCH and SHORT TERMINAL 003 2.2. The location of ROTARY SWITCH, SHORT TERMINAL 004 and CONNECTORS 1) LCD mounted type 160i/180i/210i with integrated 004 PC function (MM
  • Page 8511. Outline Explanations about switches for setting of PC function are incomplete. So, they are added. 2. LCD mounted type 160i/180i/210i integrated PC function (page 188 of manual) 2.1. Setting of ROTARY SWITCH and SHORT TERMINAL The power-on start sequence can be modified using a rotary switch and
  • Page 8522.2. The location of ROTARY SWITCH, SHORT TERMINAL and CONNECTORS 1) LCD mounted type 160i/180i/210i with integrated PC function (MMX-Pentium version) (A20B-8100-046x) Back view ROTALY SWITCH CN2 (for FDD power ordinarily) CN2B (for HDD power ordinarily) A SW7 B The plugs connected to CN2 and CN2B c
  • Page 8532) LCD mounted type 160i/180i/210i with integrated PC function (486 or Pentium version) (A20B-8100-014x) Back view ROTALY SWITCH SW7 B A SW4 SW5 SW4 should be shorted if rotary switch is set to the “2” position. TITLE DRAW. NO. CUST B-63005EN/02-1 SHEE EDIT. DATE DESIG. DESCRIPTION FANUC LTD 005/
  • Page 8543. HSSB interface board (CNC side) for LCD mounted type (page 235 of manual) 3.1. Setting of ROTARY SWITCH in case of connecting to the PC The power-on start sequence can be modified using rotary switch on the board. setting of description rotary switch Setting for maintenance. 0 The start menu is d
  • Page 8553.2. Setting of ROTARY SWITCH and SHORT TERMINAL in case of connecting to FANUC PANEL i or Intelligent terminal The power-on start sequence can be modified using rotary switch on the board and short terminal (SW5) on FANUC PANEL i or Intelligent terminal. setting of short terminal description rotary
  • Page 8563.3. The location of SHORT TERMINAL 1) FANUC PANEL i Back view PCI slot 1 PCI slot 2 CD32B CD32A CP5 COP7 SW5 SW7 SW5 should be shorted if rotary switch on HSSB interface board (CNC side) is set to the “2” position. TITLE DRAW. NO. CUST B-63005EN/02-1 SHEE EDIT. DATE DESIG. DESCRIPTION FANUC LTD 008
  • Page 8572) Intelligent terminal with ISA bus (MMX-Pentium version) Back view CD32A CD34 CD32B CP5 COP7 CNH3 CN2 CN2B A SW7 B SW5 SW5 should be shorted if rotary switch on HSSB interface board (CNC side) is set to the “2” position. TITLE DRAW. NO. CUST B-63005EN/02-1 SHEE EDIT. DATE DESIG. DESCRIPTION FANUC
  • Page 8583) Intelligent terminal with ISA bus (486 or Pentium version) Back view ＪＤ９ ＪＤ３４ ＪＤ３３ ＣＮ２ ＣＤ３２Ａ ＣＤ３２Ｂ ＣＰ５ ＣＤ３４ ＣＯＰ７ B SW7 A SW6 SW5 SW4 SW5 should be shorted if rotary switch on HSSB interface board (CNC side) is set to the “2” position. TITLE DRAW. NO. CUST B-63005EN/02-1 SHEE EDIT. DATE DESIG. DES
  • Page 8593.4. The location of ROTARY SWITCH HSSB interface board for LCD mounted type (A20B-8001-0640,0641) J NA COP 7 (H SSB) ROTARY SWITCH (SW1) TITLE DRAW. NO. CUST B-63005EN/02-1 SHEE EDIT. DATE DESIG. DESCRIPTION FANUC LTD 011/
  • Page 8604. HSSB interface board (CNC side) for stand alone type (page 323 of manual) 4.1. Setting of ROTARY SWITCH and SHORT TERMINAL The power-on start sequence can be modified using rotary switch on the board. setting of description rotary switch Setting for maintenance. 0 The start menu is displayed. It
  • Page 8614.2. Setting of ROTARY SWITCH and SHORT TERMINAL in case of connecting to FANUC PANEL i or Intelligent terminal The power-on start sequence can be modified using rotary switch on the board and short terminal (SW5) on FANUC PANEL i or Intelligent terminal. setting of short terminal description rotary
  • Page 8624.3. The location of SHORT TERMINAL 1) FANUC PANEL i Back view PCI slot 1 PCI slot 2 CD32B CD32A CP5 COP7 SW5 SW7 SW5 should be shorted if rotary switch on HSSB interface board (CNC side) is set to the “2” position. TITLE DRAW. NO. CUST B-63005EN/02-1 SHEE EDIT. DATE DESIG. DESCRIPTION FANUC LTD 014
  • Page 8632) Intelligent terminal with ISA bus (MMX-Pentium version) Back view CD32A CD34 CD32B CP5 COP7 CNH3 CN2 CN2B A SW7 B SW5 SW5 should be shorted if rotary switch on HSSB interface board (CNC side) is set to the “2” position. TITLE DRAW. NO. CUST B-63005EN/02-1 SHEE EDIT. DATE DESIG. DESCRIPTION FANUC
  • Page 8643) Intelligent terminal with ISA bus (486 or Pentium version) Back view ＪＤ９ ＪＤ３４ ＪＤ３３ ＣＮ２ ＣＤ３２Ａ ＣＤ３２Ｂ ＣＰ５ ＣＤ３４ ＣＯＰ７ B SW7 A SW6 SW5 SW4 SW5 should be shorted if rotary switch on HSSB interface board (CNC side) is set to the “2” position. TITLE DRAW. NO. CUST B-63005EN/02-1 SHEE EDIT. DATE DESIG. DES
  • Page 8654.4. The location of ROTARY SWITCH HSSB interface board for stand alone type (A20B-8001-0730) COP 7 J NA ROTARY SWITCH (SW1) in version 01 ROTARY SWITCH (SW1) in version 02 or later TITLE DRAW. NO. CUST B-63005EN/02-1 SHEE EDIT. DATE DESIG. DESCRIPTION FANUC LTD 017/17
  • Page 866TECHNICAL REPORT (MANUAL) No. TMN02/032E Date 22. March 2002. General Manager of Software Laboratory FANUC Series 16i/18i/21i/20i/160i/180i/210i – MODEL A MAINTENANCE MANUAL FANUC Series 16i/160i/160is/18i/180i/180is/21i/210i/210is – MODEL B MAINTENANCE MANUAL FANUC Series 21i/210i/210is – MA OPERAT
  • Page 867Alarm for FANUC SERVO MOTOR β series I/O Link Option (FANUC Series 16i/18i/160i/180i/160is/180is – TA OPERATOR’S MANUAL) (FANUC Series 16i/18i/160i/180i – TB OPERATOR’S MANUAL) １．Type of applied technical documents FANUC Series 16i/18i/160i/180i/160is/180is – TA OPERATOR’S MANUAL Name FANUC Series 1
  • Page 868Please add the following description in ”APPENDIX G. ALARM LIST” . 11) ALARM FOR FANUC SERVO MOTOR β series I/O Link Option Alarm for FANUC SERVO MOTOR β series I/O Link Option can be confirmed by Power Mate CNC Manager function. Number Alarm type 000 to 299 Program or setting alarm 300 to 399, 401
  • Page 869No. LED display Description Countermeasure Input data 2 is invalid. Check input data 2, specified with a function 251 code. A function code or mode is invalid. Check the command code, specified with a 254 function code. Check the mode. Operation cannot be activated because an Check the mode. Check w
  • Page 870No. LED display Description Countermeasure A soft phase alarm (SPHAL) was detected. Turn the power off. This alarm may be caused 308 by noise. When the absolute pulse coder is used, the Rotate the motor through more than one turn 319 motor has not yet rotated through more than in jog feed mode, then
  • Page 871No. LED display Description Countermeasure The servo position error in the stop state is Determine the mechanical cause of the large 410 larger than the value specified in parameter position error. If no mechanical cause is found, No.110. specify a larger value for the parameter. The servo position
  • Page 872No. LED display Description Countermeasure [SVU-40, SVU-80] This alarm is issued in the following cases: An overcurrent alarm or IPM alarm is issued. • This alarm is issued when an excessively large current flows in the main circuit. • This alarm is issued when an error (overcurrent, overheat, low I
  • Page 873No. LED display Description Countermeasure A DC link low voltage alarm is issued. This alarm is issued when the DC voltage of the main circuit power is too low. (1) 190 ms or longer may pass from the time when both the *ESP of the built-in DI and the *ESP of the I/O link interface signal are cancele
  • Page 874System alarms No. LED display Description Countermeasure An error was detected in the RAM write/read Replace the servo amplifier unit. - test at power-up. An error was detected in the data collation Turn the power off then back on. Then, - check for the non-volatile memory. re-enter the parameters.
  • Page 875Alarm for FANUC SERVO MOTOR β series I/O Link Option (FANUC Series 16i/18i/160i/180i/160is/180is – MA MAINTENANCE MANUAL)) (FANUC Series 16i/160i/160is – MB,18i/180i/180is – MB5,18i/180i/180is – MB MAINTENANCE MANUUAL) １．Type of applied technical documents FANUC Series 16i/18i/21i/20i/160i/180i/210i
  • Page 876Please add the following description in ”APPENDIX A.1 LIST OF ALARM CODES” . Case of B-63005EN/02-2 (12) ALARM FOR FANUC SERVO MOTOR β series I/O Link Option Case of B-63525EN/02-1 (14) ALARM FOR FANUC SERVO MOTOR β series I/O Link Option Alarm for FANUC SERVO MOTOR β series I/O Link Option can be c
  • Page 877No. LED display Description Countermeasure Input data 2 is invalid. Check input data 2, specified with a function 251 code. A function code or mode is invalid. Check the command code, specified with a 254 function code. Check the mode. Operation cannot be activated because an Check the mode. Check w
  • Page 878No. LED display Description Countermeasure A soft phase alarm (SPHAL) was detected. Turn the power off. This alarm may be caused 308 by noise. When the absolute pulse coder is used, the Rotate the motor through more than one turn 319 motor has not yet rotated through more than in jog feed mode, then
  • Page 879No. LED display Description Countermeasure The servo position error in the stop state is Determine the mechanical cause of the large 410 larger than the value specified in parameter position error. If no mechanical cause is found, No.110. specify a larger value for the parameter. The servo position
  • Page 880No. LED display Description Countermeasure [SVU-40, SVU-80] This alarm is issued in the following cases: An overcurrent alarm or IPM alarm is issued. • This alarm is issued when an excessively large current flows in the main circuit. • This alarm is issued when an error (overcurrent, overheat, low I
  • Page 881No. LED display Description Countermeasure A DC link low voltage alarm is issued. This alarm is issued when the DC voltage of the main circuit power is too low. (1) 190 ms or longer may pass from the time when both the *ESP of the built-in DI and the *ESP of the I/O link interface signal are cancele
  • Page 882System alarms No. LED display Description Countermeasure An error was detected in the RAM write/read Replace the servo amplifier unit. - test at power-up. An error was detected in the data collation Turn the power off then back on. Then, - check for the non-volatile memory. re-enter the parameters.
  • Page 883TECHNICAL REPORT (MANUAL) No. TMN02/032E Date 22. March 2002. General Manager of Software Laboratory FANUC Series 16i/18i/21i/20i/160i/180i/210i – MODEL A MAINTENANCE MANUAL FANUC Series 16i/160i/160is/18i/180i/180is/21i/210i/210is – MODEL B MAINTENANCE MANUAL FANUC Series 21i/210i/210is – MA OPERAT
  • Page 884Alarm for FANUC SERVO MOTOR β series I/O Link Option (FANUC Series 21i/210i/210is – TA OPERATOR’S MANUAL) (FANUC Series 21i/210i – TB OPERATOR’S MANUAL) １．Type of applied technical documents FANUC Series 21i/210i/210is – TA OPERATOR’S MANUAL Name FANUC Series 21i/210i – TB OPERATOR’S MANUAL Spec. Ｂ－
  • Page 885Please add the following description in ”APPENDIX G. ALARM LIST” . Case of B-63084EN/02-6 11) ALARM FOR FANUC SERVO MOTOR β series I/O Link Option Case of B-63604EN/01-2 12) ALARM FOR FANUC SERVO MOTOR β series I/O Link Option Alarm for FANUC SERVO MOTOR β series I/O Link Option can be confirmed by
  • Page 886No. LED display Description Countermeasure Input data 2 is invalid. Check input data 2, specified with a function 251 code. A function code or mode is invalid. Check the command code, specified with a 254 function code. Check the mode. Operation cannot be activated because an Check the mode. Check w
  • Page 887No. LED display Description Countermeasure A soft phase alarm (SPHAL) was detected. Turn the power off. This alarm may be caused 308 by noise. When the absolute pulse coder is used, the Rotate the motor through more than one turn 319 motor has not yet rotated through more than in jog feed mode, then
  • Page 888No. LED display Description Countermeasure The servo position error in the stop state is Determine the mechanical cause of the large 410 larger than the value specified in parameter position error. If no mechanical cause is found, No.110. specify a larger value for the parameter. The servo position
  • Page 889No. LED display Description Countermeasure [SVU-40, SVU-80] This alarm is issued in the following cases: An overcurrent alarm or IPM alarm is issued. • This alarm is issued when an excessively large current flows in the main circuit. • This alarm is issued when an error (overcurrent, overheat, low I
  • Page 890No. LED display Description Countermeasure A DC link low voltage alarm is issued. This alarm is issued when the DC voltage of the main circuit power is too low. (1) 190 ms or longer may pass from the time when both the *ESP of the built-in DI and the *ESP of the I/O link interface signal are cancele
  • Page 891System alarms No. LED display Description Countermeasure An error was detected in the RAM write/read Replace the servo amplifier unit. - test at power-up. An error was detected in the data collation Turn the power off then back on. Then, - check for the non-volatile memory. re-enter the parameters.
  • Page 892TECHNICAL REPORT (MANUAL) No. TMN02/032E Date 22. March 2002. General Manager of Software Laboratory FANUC Series 16i/18i/21i/20i/160i/180i/210i – MODEL A MAINTENANCE MANUAL FANUC Series 16i/160i/160is/18i/180i/180is/21i/210i/210is – MODEL B MAINTENANCE MANUAL FANUC Series 21i/210i/210is – MA OPERAT
  • Page 893Alarm for FANUC SERVO MOTOR β series I/O Link Option (FANUC Series 21i/210i/210is – MA OPERATOR’S MANUAL) (FANUC Series 21i/210i – MB OPERATOR’S MANUAL) １．Type of applied technical documents FANUC Series 21i/210i/210is – MA OPERATOR’S MANUAL Name FANUC Series 21i/210i – MB OPERATOR’S MANUAL Spec. Ｂ－
  • Page 894Please add the following description in ”APPENDIX G. ALARM LIST” . Case of B-63094EN/02-5 11) ALARM FOR FANUC SERVO MOTOR β series I/O Link Option Case of B-63614EN/01-2 12) ALARM FOR FANUC SERVO MOTOR β series I/O Link Option Alarm for FANUC SERVO MOTOR β series I/O Link Option can be confirmed by
  • Page 895No. LED display Description Countermeasure Input data 2 is invalid. Check input data 2, specified with a function 251 code. A function code or mode is invalid. Check the command code, specified with a 254 function code. Check the mode. Operation cannot be activated because an Check the mode. Check w
  • Page 896No. LED display Description Countermeasure A soft phase alarm (SPHAL) was detected. Turn the power off. This alarm may be caused 308 by noise. When the absolute pulse coder is used, the Rotate the motor through more than one turn 319 motor has not yet rotated through more than in jog feed mode, then
  • Page 897No. LED display Description Countermeasure The servo position error in the stop state is Determine the mechanical cause of the large 410 larger than the value specified in parameter position error. If no mechanical cause is found, No.110. specify a larger value for the parameter. The servo position
  • Page 898No. LED display Description Countermeasure [SVU-40, SVU-80] This alarm is issued in the following cases: An overcurrent alarm or IPM alarm is issued. • This alarm is issued when an excessively large current flows in the main circuit. • This alarm is issued when an error (overcurrent, overheat, low I
  • Page 899No. LED display Description Countermeasure A DC link low voltage alarm is issued. This alarm is issued when the DC voltage of the main circuit power is too low. (1) 190 ms or longer may pass from the time when both the *ESP of the built-in DI and the *ESP of the I/O link interface signal are cancele
  • Page 900System alarms No. LED display Description Countermeasure An error was detected in the RAM write/read Replace the servo amplifier unit. - test at power-up. An error was detected in the data collation Turn the power off then back on. Then, - check for the non-volatile memory. re-enter the parameters.
  • Page 901TECHNICAL REPORT (MANUAL) NO.TMN 05 /075E Date: 2 August 2005 General Manager of CNC Laboratory Correction of FANUC Series 16i/18i/21i/20i-MODEL A, FANUC Series 160i/180i/210is-MODEL A, MAINTENANCE MANUAL (B-63005EN/02) 1. Communicate this report to: Your information GE Fanuc-N, GE Fanuc-E FANUC Rob
  • Page 9021. Type of applied technical documents Name FANUC Series 16i/18i/21i/20i-MODEL A FANUC Series 160i/180i/210is-MODEL A MAINTENACE MANUAL Spec.No./Version B-63005EN/02 2. Summary of change Group Name / Outline New, Add, Applicable Correct, Date Delete Basic Function Optional Function Unit Maintenance
  • Page 9031.8.2 Contents Displayed Detail of serial pulse coder Correct item "DGN 0201" as follow. #7 #6 #5 #4 #3 #2 #1 #0 DGN 0201 ALD EXP Amplifier overheat 0 - - - Overload Motor overheat alarm Motor overheat 1 - - - Amplifier overheat 1 - - 0 Built-in pulse coder (hand hard) Disconnection of separated typ
  • Page 904FANUC Series 16i/18i/21i/20i/160i/180i/210i - MODEL A MAINTENANCE MANUAL About the operations of memory clearing 1.Type of applied technical documents FANUC Series 16i/18i/21i/20i/160i/180i/210i - MODEL A Name MAINTENANCE MANUAL Spec.No./Ed. B-63005EN/02 2.Summary of Change New, Add, Applicable Grou
  • Page 905The table "Clear"(p.102) in "1.12 LIST OF OPERATIONS " is replaced with the following table. Data Func- prote- Param- Function Mode tion Operation Cleared data ction eter write=1 key key Memory all clear At － Single-path system All data on SRAM power ＜RESET＞AND＜DELETE＞ ON Multi-path system All path
  • Page 906The tables (pp.775-776) in "F.3.2.1 Functions on the IPL screen " are replaced with the following tables. Corresponding MDI key operation at power-on Title on IPL screen (operation with a standard CNC) 0.EXIT 1.MEMORY 0.CANCEL CLEAR 1.ALL MEMORY 0.CANCEL 1.ALL + 2.SUB +<2> 3.LOAD
  • Page 907Corresponding MDI key operation at power-on Title on IPL screen (operation with a standard CNC) 2.SETTING 0.CANCEL 1.IGNORE OVER 0.CANCEL TRAVEL ALARM 1.CNC +

    2.LOADER + 2.START WITHOUT 0.CANCEL LADDER 1.CNC SIDE + 2.LOADER SIDE <.>+<5> 3.C LANGUAGE 0.CANCEL EXECUTOR 1.MAKE V