1. Fanuc
  2. Series 16/18/21/20/160/180/210i

Series 16/18/21/20/160/180/210i Descriptions Page 29

Descriptions
B–63002EN/01
1. GENERAL
GENERAL
5
The following table lists the manuals related to the FANUC Series 21i and
210i. This manual is indicated by an asterisk (*).
Table 1(b) Manuals Related to the Series 21i and 210i
Manual name Order No.
Descriptions B–63002EN *
Connection Manual (Hardware) B–63083EN
Connection Manual (Function) B–63003EN–1
Operator’s Manual (for Lathe) B–63084EN
Operator’s Manual (for Machining Center) B–63094EN
Maintenance Manual B–63085EN
Parameter Manual B–63090EN
Macro Compiler/Macro Executor, Programming Manual B–61803E–1
FAPT Macro Compiler (for PCs), Programming Manual B–66102E
FANUC Symbolic CAP T Basic Module V1, Operator’s
Manual
B–62824EN
FANUC Symbolic CAP T C/Y–Axis Module V1, Opera-
tor’s Manual
B–62824EN–1
FANUC Symbolic CAP M Basic Module V1, Operator’s
Manual
B–62984EN
Manual related to the –series control motor
Manual name Order No.
FANUC AC Servo Motor series, Descriptions B–65142E
FANUC AC Servo Motor series, Parameter Manual B–65150E
FANUC AC Spindle Motor series, Descriptions B–65152E
FANUC AC Spindle Motor series, Parameter Manual B–65160E
FANUC Control Motor Amplifier series, Descriptions B–65162E
FANUC Control Motor series, Maintenance Manual B–65165E
Manuals related to the
–series control motor
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Contents Summary of Series 16/18/21/20/160/180/210i Descriptions

  • Page 1GE Fanuc Automation Computer Numerical Control Products Series 16i / 18i / 160i / 180i – Model A Series 21i / 210i – Model A Descriptions Manual B-63002EN/02 April 1997
  • Page 2GFL-001 Warnings, Cautions, and Notes as Used in this Publication Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situ
  • Page 3SAFETY PRECAUTIONS This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). Note that some
  • Page 4SAFETY PRECAUTIONS B–63002EN/01 1 DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information i
  • Page 5B–63002EN/01 SAFETY PRECAUTIONS 2 GENERAL WARNINGS AND CAUTIONS WARNING 1. Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the sing
  • Page 6SAFETY PRECAUTIONS B–63002EN/01 WARNING 8. Some functions may have been implemented at the request of the machine–tool builder. When using such functions, refer to the manual supplied by the machine–tool builder for details of their use and any related cautions. NOTE Programs, parameters, and macro
  • Page 7B–63002EN/01 SAFETY PRECAUTIONS 3 WARNINGS AND CAUTIONS RELATED TO PROGRAMMING This section covers the major safety precautions related to programming. Before attempting to perform programming, read the supplied operator’s manual and programming manual carefully such that you are fully familiar with
  • Page 8SAFETY PRECAUTIONS B–63002EN/01 WARNING 6. Stroke check After switching on the power, perform a manual reference position return as required. Stroke check is not possible before manual reference position return is performed. Note that when stroke check is disabled, an alarm is not issued even if a s
  • Page 9B–63002EN/01 SAFETY PRECAUTIONS 4 WARNINGS AND CAUTIONS RELATED TO HANDLING This section presents safety precautions related to the handling of machine tools. Before attempting to operate your machine, read the supplied operator’s manual and programming manual carefully, such that you are fully fami
  • Page 10SAFETY PRECAUTIONS B–63002EN/01 WARNING 7. Workpiece coordinate system shift Manual intervention, machine lock, or mirror imaging may shift the workpiece coordinate system. Before attempting to operate the machine under the control of a program, confirm the coordinate system carefully. If the machin
  • Page 11B–63002EN/01 SAFETY PRECAUTIONS 5 WARNINGS RELATED TO DAILY MAINTENANCE WARNING 1. Memory backup battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on
  • Page 12SAFETY PRECAUTIONS B–63002EN/01 WARNING 2. Absolute pulse coder battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those
  • Page 13B–63002EN/01 SAFETY PRECAUTIONS WARNING 3. Fuse replacement For some units, the chapter covering daily maintenance in the operator’s manual or programming manual describes the fuse replacement procedure. Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the bl
  • Page 14B–63002EN/01 Table of Contents SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–1 I. GENERAL 1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 15TABLE OF CONTENTS B–63002EN/01 3.10 EXPONENTIAL FUNCTION INTERPOLATION (G02.3, G03.3) (M series) . . . . . . . . . . . . . . . . . . 51 3.11 SMOOTH INTERPOLATION (G05.1) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 3.12 HYPOTHETICAL AXIS INTERPOLATION
  • Page 16B–63002EN/01 TABLE OF CONTENTS 6.4 REFERENCE POSITION RETURN CHECK (G27) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 6.5 2ND, 3RD AND 4TH REFERENCE POSITION RETURN (G30) . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 6.6 FLOATING REFERENCE POSITION RETURN
  • Page 17TABLE OF CONTENTS B–63002EN/01 10. TOOL FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 10.1 T CODE OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 18B–63002EN/01 TABLE OF CONTENTS 13.5.6 Grooving in X-axis (G75) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 13.5.7 Thread Cutting Cycle (G76) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 19TABLE OF CONTENTS B–63002EN/01 15. ACCURACY COMPENSATION FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 15.1 STORED PITCH ERROR COMPENSATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 15.2 STRAIGHTNESS COMPENSATION . . .
  • Page 20B–63002EN/01 TABLE OF CONTENTS 20.4 LOOK–AHEAD CONTROL (G08) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 20.5 REMOTE BUFFER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 21TABLE OF CONTENTS B–63002EN/01 23.6 MANUAL PER-ROTATION FEED (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 23.7 MANUAL ABSOLUTE ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 23.8
  • Page 22B–63002EN/01 TABLE OF CONTENTS 25.3 AUXILIARY FUNCTION LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279 25.4 DRY RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 23TABLE OF CONTENTS B–63002EN/01 28. PART PROGRAM STORAGE AND EDITING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321 28.1 FOREGROUND EDITING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322 28.2 BACKGROUND EDITIN
  • Page 24B–63002EN/01 TABLE OF CONTENTS 31.5 ABNORMAL LOAD DETECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345 31.6 SERVO/SPINDLE MOTOR SPEED DETECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345 32. STATUS OUTP
  • Page 25TABLE OF CONTENTS B–63002EN/01 2.2 SUPER CAP T/SUPER CAP II T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368 2.2.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 26I. GENERA
  • Page 27B–63002EN/01 GENERAL 1. GENERAL 1 GENERAL The FANUC Series 16i, 160i, 18i, 180i, 21i, and 210i are super–compact ultra–thin CNC models with built–in liquid crystal displays. Each CNC unit is a mere 60 mm deep and features, immediately behind the liquid crystal display, a small CNC printed circuit bo
  • Page 281. GENERAL GENERAL B–63002EN/01 Related manuals The following table lists the manuals related to the FANUC Series 16i, 160i, 18i, and 180i. This manual is indicated by an asterisk(*). Table 1(a) Manuals Related to the Series 16i, 160i, 18i, and 180i Manual name Order No. Descriptions B–63002EN * Con
  • Page 29B–63002EN/01 GENERAL 1. GENERAL The following table lists the manuals related to the FANUC Series 21i and 210i. This manual is indicated by an asterisk (*). Table 1(b) Manuals Related to the Series 21i and 210i Manual name Order No. Descriptions B–63002EN * Connection Manual (Hardware) B–63083EN Con
  • Page 302. LIST OF SPECIFICATIONS GENERAL B–63002EN/01 2 LIST OF SPECIFICATIONS  : Standard  : Standard option  : Option  : Function included in another option Note) The use of some combinations of options is restricted. Series 16i Series 18i Series 21i Item Specifications p Series 160i Series 180i Seri
  • Page 31B–63002EN/01 GENERAL 2. LIST OF SPECIFICATIONS Series 16i Series 18i Series 21i Item Specifications Series 160i Series 180i Series 210i MA TA MA TA MA TA Controlled paths 1–path     —  Controlled axes Up to 4 axes     —  Simultaneously controlled Up to 4 axes     —  axes Axis control
  • Page 322. LIST OF SPECIFICATIONS GENERAL B–63002EN/01 Series 16i Series 18i Series 21i Item Specifications Series 160i Series 180i Series 210i MA TA MA TA MA TA Follow–up       Servo–off/mechanical handle feed       Chamfering on/off —  —  —  Backlash compensation       Separate backla
  • Page 33B–63002EN/01 GENERAL 2. LIST OF SPECIFICATIONS Series 16i Series 18i Series 21i Item Specifications p Series 160i Series 180i Series 210i MA TA MA TA MA TA (Tool axis direction) + Handle feed in tool axis direction B  —  — — — (Vertical direction) Manual handle interrupt       Incremental fe
  • Page 342. LIST OF SPECIFICATIONS GENERAL B–63002EN/01 Series 16i Series 18i Series 21i Item Specifications p Series 160i Series 180i Series 210i MA TA MA TA MA TA Reference position return check G27       2nd reference position return       3rd/4th reference position return       Floating
  • Page 35B–63002EN/01 GENERAL 2. LIST OF SPECIFICATIONS Series 16i Series 18i Series 21i Item Specifications p Series 160i Series 180i Series 210i MA TA MA TA MA TA Simple high–precision contour con-  —  — — — trol Bell–shaped acceleration/decelera- Simple high–precision contour  —  — — — tion before loo
  • Page 362. LIST OF SPECIFICATIONS GENERAL B–63002EN/01 Series 16i Series 18i Series 21i Item Specifications p Series 160i Series 180i Series 210i MA TA MA TA MA TA Optional–angle chamfering/corner  —  —  — rounding Programmable data input G10       Subprogram call 4 levels of nesting       Cu
  • Page 37B–63002EN/01 GENERAL 2. LIST OF SPECIFICATIONS Series 16i Series 18i Series 21i Item Specifications p Series 160i Series 180i Series 210i MA TA MA TA MA TA Graphic conversation functions for machining center Super CAP II M *1  —  — — — Super CAP M *1  —  — — — NC format output *1  —  — — — Con
  • Page 382. LIST OF SPECIFICATIONS GENERAL B–63002EN/01 Series 16i Series 18i Series 21i Item Specifications p Series 160i Series 180i Series 210i MA TA MA TA MA TA Miscellaneous/spindle functions Miscellaneous function M with 8 digits       Second auxiliary function B with 8 digits       Miscell
  • Page 39B–63002EN/01 GENERAL 2. LIST OF SPECIFICATIONS Series 16i Series 18i Series 21i Item Specifications p Series 160i Series 180i Series 210i MA TA MA TA MA TA Tool functions, tool compensation functions T7+1/T6+2 —  —  —  Tool function T with 8 digits  —  —  — ±with 6 digits, 32 items  —  —  —
  • Page 402. LIST OF SPECIFICATIONS GENERAL B–63002EN/01 Series 16i Series 18i Series 21i Item Specifications p Series 160i Series 180i Series 210i MA TA MA TA MA TA Editing 10m — — — —   20m — —     40m       80m       160m       Part P program storage llength h 320m       640m
  • Page 41B–63002EN/01 GENERAL 2. LIST OF SPECIFICATIONS Series 16i Series 18i Series 21i Item Specifications Series 160i Series 180i Series 210i MA TA MA TA MA TA For the Series 21i, tool path Dynamic graphic display      — drawing only *1 Background drawing (without CAP) *1  —  — — — Optional path na
  • Page 422. LIST OF SPECIFICATIONS GENERAL B–63002EN/01 Series 16i Series 18i Series 21i Item Specifications p Series 160i Series 180i Series 210i MA TA MA TA MA TA External machine zero point shift       External data input Including three items above       External key input       Externa
  • Page 43B–63002EN/01 GENERAL 2. LIST OF SPECIFICATIONS Series 16i Series 18i Series 21i Item Specifications p Series 160i Series 180i Series 210i MA TA MA TA MA TA Basic instruction: 5 ms/step Maximum ladder steps: 5,000 PMC–RA1 — — — —   (The ladder editing function is limited.) Basic instruction: 0.085
  • Page 44II. NC FUNCTIO
  • Page 45B–63002EN/01 NC FUNCTION PREFACE PREFACE This part describes the functions that can be performed on all models. For the functions available with each model, see the list of specifications in Part I. 23
  • Page 461. CONTROLLED AXES NC FUNCTION B–63002EN/01 1 CONTROLLED AXES 24
  • Page 47B–63002EN/01 NC FUNCTION 1. CONTROLLED AXES 1.1 The number of all controlled axes is the sum of the number of machine controlled axes and the number of loader controlled axes. The machine NUMBER OF THE ALL controlled axes include Cs axis. CONTROLLED AXES 16i–MA/16i–TA/160i–MA/160i–TA (1–path) : 12 a
  • Page 481. CONTROLLED AXES NC FUNCTION B–63002EN/01 1.2 MACHINE CONTROLLED AXES 1.2.1 Two–path control is available in 16i–MA, 16i–TA, and 18i–TA, Number of Controlled 160i–MA, 160i–TA, 180i–TA In 18i–MA, 180i–MA, 21i–MA, 21i–TA, 210i–MA, 210i–TA number of Paths (T series) controlled paths is one. 1.2.2 16i
  • Page 49B–63002EN/01 NC FUNCTION 1. CONTROLLED AXES 1.3 Number of controlled paths : 1–path Number of controlled axes : Max. 4 axes LOADER Number of simultaneously controlled axes : Max. 4 axes CONTROLLED AXES Number of controlled axes by PMA : Max. 4 axes 1.4 AXIS NAMES T series : The two basic axes are al
  • Page 501. CONTROLLED AXES NC FUNCTION B–63002EN/01 1.5 There are two increment systems as shown in the tables below. One of the increment systems can be selected using a parameter. INCREMENT SYSTEM NOTE If IS-C is selected, option ”increment system 1/10” is required. Table 1.5(a) IS–B Least Least input inc
  • Page 51B–63002EN/01 NC FUNCTION 1. CONTROLLED AXES The least command increment is in millimeters or inches, depending on the machine tool. One of them must be selected using a parameter beforehand. The least input increment can be switched between metric input and inch input by using a G code (G20 or G21)
  • Page 522. PREPARATORY FUNCTIONS NC FUNCTION B–63002EN/01 2 PREPARATORY FUNCTIONS 30
  • Page 53B–63002EN/01 NC FUNCTION 2. PREPARATORY FUNCTIONS 2.1 The following G codes are provided. The G codes are classified into three: A, B, and C. One of the G code types can be selected using a T SERIES parameter. In this manual, G code system B is assumed. G code list for T series (1/3) G code Group Fu
  • Page 542. PREPARATORY FUNCTIONS NC FUNCTION B–63002EN/01 G code list for T series (2/3) G code Group Function A B C G36 G36 G36 Automatic tool compensation X G37 G37 G37 00 Automatic tool compensation Z G39 G39 G39 Corner circular interpolation G40 G40 G40 Tool nose radius compensation cancel G41 G41 G41 0
  • Page 55B–63002EN/01 NC FUNCTION 2. PREPARATORY FUNCTIONS G code list for T series (3/3) G code Group Function A B C G71 G71 G72 Traverse grinding cycle (for grinding machine) Traverse direct constant–dimension grinding cycle G72 G72 G73 01 (for grinding machine) G73 G73 G74 Oscilation grinding cycle (for g
  • Page 562. PREPARATORY FUNCTIONS NC FUNCTION B–63002EN/01 2.2 The following G codes are provided : M SERIES G code list for M series (1/4) G code Group Function G00 Positioning G01 Linear interpolation G02 Circular interpolation/Helical interpolation CW 01 G03 Circular interpolation/Helical interpolation CC
  • Page 57B–63002EN/01 NC FUNCTION 2. PREPARATORY FUNCTIONS G code list for M series (2/4) G code Group Function G27 Reference position return check G28 Return to reference position G29 Return from reference position 00 G30 2nd, 3rd and 4th reference position return G30.1 Floating reference point return G31 S
  • Page 582. PREPARATORY FUNCTIONS NC FUNCTION B–63002EN/01 G code list for M series (3/4) G code Group Function G60 00 Single direction positioning G61 Exact stop mode G62 Automatic corner override 1 15 G63 Tapping mode G64 Cutting mode G65 00 Macro call G66 Macro modal call 12 G67 Macro modal call cancel G6
  • Page 59B–63002EN/01 NC FUNCTION 2. PREPARATORY FUNCTIONS G code list for M series (4/4) G code Group Function G96 Constant surface speed control 13 G97 Constant surface speed control cancel G98 Return to initial point in canned cycle 10 G99 Return to R point in canned cycle G160 In–feed control function ca
  • Page 603. INTERPOLATION FUNCTIONS NC FUNCTION B–63002EN/01 3 INTERPOLATION FUNCTIONS 38
  • Page 61B–63002EN/01 NC FUNCTION 3. INTERPOLATION FUNCTIONS 3.1 Positioning is done with each axis separately (Non linear interpolation type positioning). POSITIONING (G00) Either of the following tool paths can be selected accroding to bit 1 of parameter No. 1401.  Non linear interpolation positioning The
  • Page 623. INTERPOLATION FUNCTIONS NC FUNCTION B–63002EN/01 3.2 M series It is always controlled to perform positioning to the end point from a single direction, for better precision in positioning. If direction from start SINGLE DIRECTION point to end point is different from the predecided direction, it on
  • Page 63B–63002EN/01 NC FUNCTION 3. INTERPOLATION FUNCTIONS 3.3 Linear interpolation is done with tangential direction feed rate specified by the F code. LINEAR INTERPOLATION X axis (G01) End point (200, 150) (Program example) G01 G90 X200. Z150. F200 ; Start point Z axis Format G01 IP _ F_ ; F : Feedrate 4
  • Page 643. INTERPOLATION FUNCTIONS NC FUNCTION B–63002EN/01 3.4 Circular interpolation of optional angle from 0° to 360 ° can be specified. G02: Clockwise (CW) circular interpolation CIRCULAR G03: Counterclockwise (CCW) circular interpolation INTERPOLATION (G02, G03) Yp Xp Zp G03 G03 G03 G02 G02 G02 Xp Zp Y
  • Page 65B–63002EN/01 NC FUNCTION 3. INTERPOLATION FUNCTIONS When the option for specifying arc radius R with nine digits is selected for the T series, the valid radius range for circular interpolation is expanded as follows: Without the option for specifying arc radius R with nine digits Input increments Me
  • Page 663. INTERPOLATION FUNCTIONS NC FUNCTION B–63002EN/01 3.5 Helical interpolation performs circular interpolation of a maximum of two axes, synchronizing with other optional two axes circular HELICAL interpolation. Thread cutting of large radius threads or machining of solid INTERPOLATION cams are possi
  • Page 67B–63002EN/01 NC FUNCTION 3. INTERPOLATION FUNCTIONS 3.6 M series Helical interpolation B moves the tool in a helical manner. This interpolation can be executed by specifying the circular interpolation HELICAL command together with up to four additional axes in simple INTERPOLATION B high–precision c
  • Page 683. INTERPOLATION FUNCTIONS NC FUNCTION B–63002EN/01 3.7 The function in which contour control is done in converting the command programmed in a cartesian coordinate system to the movement of a linear POLAR COORDINATE axis (movement of a tool) and the movement of a rotary axis (rotation of INTERPOLAT
  • Page 69B–63002EN/01 NC FUNCTION 3. INTERPOLATION FUNCTIONS Examples  Polar coordinate interpolation by X axis (Linear axis) and C axis (Rotary axis) C (Virtual axis) C axis Path after cutter compensation Programmed path N204 N203 N205 N200 X axis N202 N201 Tool N208 N206 N207 Z axis (X axis is diameter pr
  • Page 703. INTERPOLATION FUNCTIONS NC FUNCTION B–63002EN/01 3.8 When the form on the expanded side view of a cylinder (from on the cylinder coordinate system) is commanded by a program command, the CYLINDRICAL NC converts the form into a linear axis movement and a rotary axis INTERPOLATION movement then per
  • Page 71B–63002EN/01 NC FUNCTION 3. INTERPOLATION FUNCTIONS Examples An example of a program C O0001 (CYLINDRICAL INTERPOLATION); N1 G00 G00 Z100.0 C0; N2 G01 G18 Z0 C0; N3 G7.1 C57299; Z R N4 G01 G42 Z120.0 D10 F250; N5 G40.0; N6 G02 Z90.0 C60.0 R30.0 ; N7 G01 Z70.0; N8 G03 Z60.0 C70.0 R10.0; N9 G01 C150.0
  • Page 723. INTERPOLATION FUNCTIONS NC FUNCTION B–63002EN/01 3.9 M series With the following command, the involute curve machining can be performed. Approximate involute curve with a minute straight line or arc INVOLUTE is not needed. Therefore, the programming becomes simple and reduces INTERPOLATION the ta
  • Page 73B–63002EN/01 NC FUNCTION 3. INTERPOLATION FUNCTIONS 3.10 M series In synchronization with the travel of the rotary axis, the linear axis (X axis) performes the exponential function interpolation. With the other EXPONENTIAL axes, the linear interpolation the X axis is performed. FUNCTION This functio
  • Page 743. INTERPOLATION FUNCTIONS NC FUNCTION B–63002EN/01 Format Positive rotation (ω=0) G02.3 X_Y_ Z_ I_ J_ K_ R_ F_ Q_ ; Negative rotation (ω=1) G03.3 X_Y_ Z_ I_ J_ K_ R_ F_ Q_ ; X_ : Command terminal point by Absolute or incremental Y_ : Command terminal point by Absolute or incremental Z_ : Command te
  • Page 75B–63002EN/01 NC FUNCTION 3. INTERPOLATION FUNCTIONS 3.11 M series Either of two types of machining can be selected, depending on the program command. SMOOTH  For those portions where the accuracy of the figure is critical, such as INTERPOLATION at corners, machining is performed exactly as specifie
  • Page 763. INTERPOLATION FUNCTIONS NC FUNCTION B–63002EN/01 3.12 In helical interpolation, when pulses are distributed with one of the circular interpolation axes set to a hypothetical axis, sine interpolation is HYPOTHETICAL AXIS enable. INTERPOLATION When one of the circular interpolation axes is set to a
  • Page 77B–63002EN/01 NC FUNCTION 3. INTERPOLATION FUNCTIONS 3.13 M series Spiral interpolation is enabled by specifying the circular interpolation command together with a desired number of revolutions or a desired SPIRAL increment (decrement) for the radius per revolution. INTERPOLATION, Conical interpolati
  • Page 783. INTERPOLATION FUNCTIONS NC FUNCTION B–63002EN/01 Format  Spiral interpolation Xp–Yp plane G02 G17 X_ Y_ I_ J_ Q_ L_ F_ ; G03 Zp–Xp plane G02 G18 Z_ X_ K_ I_ Q_ L_ F_ ; G03 Yp–Zp plane G02 G19 Y_ Z_ J_ K_ Q_ L_ F_ ; G03 X,Y,Z : Coordinates of the end point L : Number of revolutions (positive valu
  • Page 79B–63002EN/01 NC FUNCTION 3. INTERPOLATION FUNCTIONS 3.14 Many computer–aided design (CAD) systems used to design metal dies for automobiles and airplanes utilize non–uniform rational B–spline NURBS (NURBS) to express a sculptured surface or curve for the metal dies. INTERPOLATION (G06.2) This functi
  • Page 803. INTERPOLATION FUNCTIONS NC FUNCTION B–63002EN/01 NURBS interpolation must be specified in high–precision contour control mode (between G05 P10000 and G05 P0). The CNC executes NURBS interpolation while smoothly accelerating or decelerating the movement so that the acceleration on each axis will n
  • Page 81B–63002EN/01 NC FUNCTION 4. THREAD CUTTING 4 THREAD CUTTING 59
  • Page 824. THREAD CUTTING NC FUNCTION B–63002EN/01 4.1 By feeding the tool synchronizing with the spindle rotation, thread cutting of the specified lead is performed. In addition to straight threads, EQUAL LEAD taper threads and scroll threads can be cut with equal leads. THREAD CUTTING L (G33) (WITH G CODE
  • Page 83B–63002EN/01 NC FUNCTION 4. THREAD CUTTING 4.2 T series MULTIPLE–THREAD CUTTING (G33) (T series) Multiple–thread screws Format Constant–lead threading G33 IP_ F_ Q_ ; G33 IP_ Q_ ; IP _ : End point F_ : Lead in longitudinal direction Q_ : Threading start angle 4.3 T series Variable lead thread cuttin
  • Page 844. THREAD CUTTING NC FUNCTION B–63002EN/01 4.4 T series Continuous thread cutting in which thread cutting command block is continuously commanded is available. As it is controlled so that the CONTINUOUS spindle synchronism shift (occurred when shifting from one block to THREAD CUTTING another) is ke
  • Page 85B–63002EN/01 NC FUNCTION 5. FEED FUNCTIONS 5 FEED FUNCTIONS 63
  • Page 865. FEED FUNCTIONS NC FUNCTION B–63002EN/01 5.1 Positioning of each axis is done in rapid motion by the positioning command (G00). RAPID TRAVERSE There is no need to program rapid traverse rate, because the rates are set in the parameter (per axis). Least command increment Rapid traverse rate range 0
  • Page 87B–63002EN/01 NC FUNCTION 5. FEED FUNCTIONS 5.2 Feed rates of linear interpolation (G01), and circular interpolation (G02, G03) are commanded with numbers after the F code. CUTTING FEED RATE 5.2.1 In cutting feed, it is controlled so that speed of the tangential direction is Tangential Speed always t
  • Page 885. FEED FUNCTIONS NC FUNCTION B–63002EN/01 5.2.4 With the per revolution feed mode G95, tool feed rate per revolution of Per Revolution Feed the spindle is directly commanded by numeral after F. A position coder must be mounted on the spindle. (G95) For the T series, however, the feed–per–revolution
  • Page 89B–63002EN/01 NC FUNCTION 5. FEED FUNCTIONS 5.3 OVERRIDE 5.3.1 The per minute feed (G94) and per rotation feed (G95) can be overrided Feed Rate Override by: 0 to 254% (per every 1%). In inverse time, feed rate converted to per minute feed is overridden. Feed rate override cannot be performed to F1-di
  • Page 905. FEED FUNCTIONS NC FUNCTION B–63002EN/01 5.4 Acceleration and deceleration is performed when starting and ending movement, resulting in smooth start and stop. AUTOMATIC Automatic acceleration/deceleration is also performed when feed rate ACCELERATION/ changes, so change in speed is also smoothly d
  • Page 91B–63002EN/01 NC FUNCTION 5. FEED FUNCTIONS 5.5 The function for rapid traverse bell–shaped acceleration/deceleration increases or decreases the rapid traverse feedrate smoothly. RAPID TRAVERSE This reduces the shock to the machine system due to changing BELL–SHAPED acceleration when the feedrate is
  • Page 925. FEED FUNCTIONS NC FUNCTION B–63002EN/01 5.6 LINEAR ACCELERATION/ Speed DECELERATION AFTER CUTTING FEED INTERPOLATION Time TC TC In the linear acceleration/deceleration, the delay for the command caused by the acceleration/ deceleration becomes 1/2 compared with that in exponential acceleration/de
  • Page 93B–63002EN/01 NC FUNCTION 5. FEED FUNCTIONS 5.7 BELL–SHAPED Feedrate ACCELERATION/ B DECELERATION F AFTER CUTTING FEED INTERPOLATION F/2 A 0 TC/2 Time TC TC As shown above in the quadratic curve, it is possible to accelerate and decelerate the cutting feedrate. When the acceleration and deceleration
  • Page 945. FEED FUNCTIONS NC FUNCTION B–63002EN/01 5.8 In response to the cutting feed command , the feedrate before interpolation, the command feedrate can be directly accelerated/ LINEAR decelerated. This enables a machined shape error caused by the delay of ACCELERATION/ acceleration/deceleration to be e
  • Page 95B–63002EN/01 NC FUNCTION 5. FEED FUNCTIONS 5.9 T series Generally, the CNC does not zero the feedrate at the interface of two blocks during cutting feed. ERROR DETECTION Because of this, a corner of a tool path may be rounded. (T series) This part causes the corner of the tool path to be rounded. 
  • Page 965. FEED FUNCTIONS NC FUNCTION B–63002EN/01 5.10 M series Move command in blocks commanded with G09 decelerates at the end point, and in–position check is performed. G09 command is not EXACT STOP (G09) necessary for deceleration at the end point for positioning (G00) and (M series) in–position check
  • Page 97B–63002EN/01 NC FUNCTION 5. FEED FUNCTIONS 5.15 With the G04 command, shifting to the next block can be delayed. When commanded with a per minute feed mode (G94), shifting to the next DWELL (G04) block can be delayed for the commanded minutes. When commanded with a per rotation feed mode (G95), shif
  • Page 986. REFERENCE POSITION NC FUNCTION B–63002EN/01 6 REFERENCE POSITION 76
  • Page 99B–63002EN/01 NC FUNCTION 6. REFERENCE POSITION 6.1 Positioning to the reference position can be done by manual operation. With jogging mode (JOG), manual reference position return (ZRN) MANUAL signals, and signal for selecting manual reference position return axis (±J1 REFERENCE to ±J8) on, the tool
  • Page 1006. REFERENCE POSITION NC FUNCTION B–63002EN/01 6.3 AUTOMATIC REFERENCE POSITION RETURN (G28, G29(ONLY FOR M SERIES ))  Return to reference With the G28 command, the commanded axis is positioned to the position (G28) reference position via the commanded point. After positioning, the reference positi
  • Page 101B–63002EN/01 NC FUNCTION 6. REFERENCE POSITION 6.4 This function is used to check whether the reference position return command was performed correctly. REFERENCE When G27 is commanded, the commanded axis is positioned to the POSITION RETURN specified position, reference position return end signal i
  • Page 1026. REFERENCE POSITION NC FUNCTION B–63002EN/01 6.6 It is possible to return the tool to the floating reference position by commanding the G30.1. FLOATING The floating reference position is located on the machine and can be a REFERENCE reference position of some sort of machine operation. It is not a
  • Page 103B–63002EN/01 NC FUNCTION 6. REFERENCE POSITION 6.7 For reference position return using the grid method, you can shift the reference position without having to move the deceleration dog, simply REFERENCE by setting the amount of shift in a parameter. POSITION SHIFT The time required to adjust the ref
  • Page 1046. REFERENCE POSITION NC FUNCTION B–63002EN/01 6.9 The linear scale with absolute addressing reference marks has reference marks (one–rotation signals) at intervals that change at a constant rate. LINEAR SCALE WITH By determining the reference mark interval, the corresponding absolute ABSOLUTE posit
  • Page 105B–63002EN/01 NC FUNCTION 7. COORDINATE SYSTEMS 7 COORDINATE SYSTEMS By teaching the CNC the position the tool is to arrive, the CNC moves the tool to that position. The position is specified using coordinates on a certain coordinate system. There are three types of coordinate systems.  Machine coor
  • Page 1067. COORDINATE SYSTEMS NC FUNCTION B–63002EN/01 7.1 Machine coordinate system is a coordinate system set with a zero point proper to the machine system. MACHINE A coordinate system in which the reference point becomes the COORDINATE parameter-preset coordinate value when manual reference point return
  • Page 107B–63002EN/01 NC FUNCTION 7. COORDINATE SYSTEMS 7.2 A coordinate system in which the zero point is set to a fixed point on the workpiece, to make programming simple. WORKPIECE A workpiece coordinate system may be set by using one of the following COORDINATE methods: SYSTEM (1) Using G92 (G50 for T se
  • Page 1087. COORDINATE SYSTEMS NC FUNCTION B–63002EN/01  Example 2 Set the reference point on the tool holder or turret as shown in the figure below, then specify G92 at the beginning of the program. By specifying an absolute command in this condition, the reference point is moved to a specified position. T
  • Page 109B–63002EN/01 NC FUNCTION 7. COORDINATE SYSTEMS Examples ÅÅÅ 10.2 ÅÅÅ 30.56 ÅÅÅ Z When tool A is switched to tool B, G91 G92 X20.4 Z30.56 (diameter programming) is specified. 7.2.2 When manual reference position return is performed, a workpiece Automatic Coordinate coordinate system can be set automa
  • Page 1107. COORDINATE SYSTEMS NC FUNCTION B–63002EN/01 7.2.3 Setting a Workpiece Coordinate System (Using G54 to G59) Explanations  Setting a workpiece Set six coordinate systems specific to the machine in advance. Then, coordinate system select one of the six coordinate systems by using G54 to G59. Format
  • Page 111B–63002EN/01 NC FUNCTION 7. COORDINATE SYSTEMS 7.3 With G52 commanded, the local coordinate system with the commanded position as zero point can be set. Once the local coordinate system is set, LOCAL COORDINATE values specified in subsequent move commands are regarded as SYSTEM (G52) coordinate valu
  • Page 1127. COORDINATE SYSTEMS NC FUNCTION B–63002EN/01 7.4 G10 command is used to change workpiece origin offsets. When G10 is commanded in absolute command (G90), the commanded WORKPIECE ORIGIN workpiece origin offsets becomes the new workpiece origin offsets, and OFFSET VALUE when G10 is commanded in incr
  • Page 113B–63002EN/01 NC FUNCTION 7. COORDINATE SYSTEMS 7.5 M series Forty-eight workpiece coordinate systems can be added when existing six workpiece coordinate systems (G54 - G59) are not enough for the ADDITIONAL operation. Make a command as follows for selection of workpiece WORKPIECE coordinate system.
  • Page 1147. COORDINATE SYSTEMS NC FUNCTION B–63002EN/01 7.6 The workpiece coordinate system with its zero position away by the workpiece zero offset amount from the machine coordinate system zero WORKPIECE position is set by returning the tool to the reference point by a manual COORDINATE operation. Also, wh
  • Page 115B–63002EN/01 NC FUNCTION 7. COORDINATE SYSTEMS 7.7 T series When the coordinate system actually set by the G50 command or the automatic system settingdeviates from the programmed work system,the WORKPIECE set coordinate system can be shifted. COORDINATE Set the desired shift amount in the work coord
  • Page 1167. COORDINATE SYSTEMS NC FUNCTION B–63002EN/01 7.8 A plane subject to circular interpolation, cutter compensation, coordinate system rotation, or drilling can be selected by specifying a G code. PLANE SELECTION (G17, G18, G19) G code Selected plane Xp Yp Zp G17 Xp–Yp plane X axis or an Y axis or an
  • Page 1178. COORDINATE VALUE AND B–63002EN/01 NC FUNCTION DIMENSION 8 COORDINATE VALUE AND DIMENSION 95
  • Page 1188. COORDINATE VALUE AND DIMENSION NC FUNCTION B–63002EN/01 8.1 There are two ways to command travels to the axes; the absolute command, and the incremental command. In the absolute command, ABSOLUTE AND coordinate value of the end point is programmed; in the incremental INCREMENTAL command, move dis
  • Page 1198. COORDINATE VALUE AND B–63002EN/01 NC FUNCTION DIMENSION 8.2 M series The end point coordinate value can be input in polar coordinates (radius and angle). Use G15, G16 for polar coordinates command. POLAR COORDINATE COMMAND (G15, G16) G15 : Polar coordinate system command cancel (M series) G16 : P
  • Page 1208. COORDINATE VALUE AND DIMENSION NC FUNCTION B–63002EN/01 8.3 Conversion of inch and metric input can be commanded by the G code command. INCH/METRIC G20 : Inch input CONVERSION G21 : Metric input (G20, G21) Whether the output is in inch system or metric system is parameter-set when the machine is
  • Page 1218. COORDINATE VALUE AND B–63002EN/01 NC FUNCTION DIMENSION 8.6 A linear axis refers to an axis moving linearly, and for it values are specified in mm or inches. LINEAR AXIS AND A rotation axis refers to a rotating axis, and for it values are specified in ROTATION AXIS degrees. For rotation axes, not
  • Page 1229. SPINDLE FUNCTIONS NC FUNCTION B–63002EN/01 9 SPINDLE FUNCTIONS 100
  • Page 123B–63002EN/01 NC FUNCTION 9. SPINDLE FUNCTIONS 9.1 Specify the spindle speed with up to five digits immediately after address S. The 5-digit numeric value is output to the PMC as a 32-bit binary code. S CODE OUTPUT The code is maintained until another S is specified. The maximum number of input digit
  • Page 1249. SPINDLE FUNCTIONS NC FUNCTION B–63002EN/01 9.5 Whether to perform constant surface speed control is specified using G96 or G97. CONSTANT SURFACE G96 : Constant surface speed control mode SPEED CONTROL G97 : Constant surface speed control cancel mode If the surface speed is specified with an S cod
  • Page 125B–63002EN/01 NC FUNCTION 9. SPINDLE FUNCTIONS 9.8 T series In turning operation, the spindle connected to the spindle motor rotates at a certain speed, and the workpiece attached to the spindle is then turned. SPINDLE The spindle positioning function moves the spindle connected to the POSITIONING sp
  • Page 1269. SPINDLE FUNCTIONS NC FUNCTION B–63002EN/01 9.9 This function monitor spindle speed, detects a higher level of fluctuation than the commanded speed and signals an abnormality, if any, to the SPINDLE SPEED machine side, using an alarm, thereby preventing the spindle from FLUCTUATION seizure, for ex
  • Page 127B–63002EN/01 NC FUNCTION 9. SPINDLE FUNCTIONS  When an alarm is generated after the spindle speed becomes Spindle the commanded speed. speed r d q Specified q d speed r Actual speed NO CHECK CHECK CHECK Time Specify Check Alarm different start speed Commanded speed : (Speed commanded by S) x (Spind
  • Page 1289. SPINDLE FUNCTIONS NC FUNCTION B–63002EN/01 9.10 The serial interface spindle permits positioning and linear interpolation with another servo axis. Thus, linear interpolation between the spindle CS CONTOUR and a servo axis can be specified. CONTROL Explanations  Control mode The serial interface
  • Page 129B–63002EN/01 NC FUNCTION 9. SPINDLE FUNCTIONS 9.11 Up to three spindles can be controlled. The three spindles are called the first, second, and third spindles. The first and second spindles are made MULTI–SPINDLE up of serial interface spindles, and the third spindle is of an analog CONTROL interfac
  • Page 1309. SPINDLE FUNCTIONS NC FUNCTION B–63002EN/01 9.12 In machine tools having two spindles (such as a lathe), the speeds of the two spindles sometimes have to match. This requires when a workpiece SPINDLE held on the first spindle is transferred to the second spindle while the SYNCHRONIZATION spindles
  • Page 131B–63002EN/01 NC FUNCTION 10. TOOL FUNCTIONS 10 TOOL FUNCTIONS 109
  • Page 13210. TOOL FUNCTIONS NC FUNCTION B–63002EN/01 10.1 T CODE OUTPUT M series A tool can be selected by specifying a tool number of up to eight digits immediately after address T. The tool number is output to the PMC in a 32-bit binary code. This code is kept till the next T code is commanded. Maximum inp
  • Page 133B–63002EN/01 NC FUNCTION 10. TOOL FUNCTIONS 10.2 TOOL LIFE MANAGEMENT 10.2.1 Tool Life Management Tools are classified into groups, and tool life (hours and times of use) is set for each group. When use of the tool exceeds the preset hours or times of use, another tool in the same group which has no
  • Page 13410. TOOL FUNCTIONS NC FUNCTION B–63002EN/01 10.2.2 The number of groups that can be registered in the tool life management Addition of Tool Pairs function and the allowable number of tools per group can be selected from the following four combinations. One of the combinations is selected for Tool Li
  • Page 135B–63002EN/01 NC FUNCTION 11. MISCELLANEOUS FUNCTIONS 11 MISCELLANEOUS FUNCTIONS 113
  • Page 13611. MISCELLANEOUS FUNCTIONS NC FUNCTION B–63002EN/01 11.1 When up to eight digits immediately after address M are specified, a 32–bit binary code is output. The maximum number of input digits can MISCELLANEOUS be specified with a parameter. This binary code is used for on/off control FUNCTIONS of th
  • Page 137B–63002EN/01 NC FUNCTION 11. MISCELLANEOUS FUNCTIONS 11.4 The communication of execution command signal (strobe signal) and completion signal is the M/S/T/B function were simplified to realize a HIGH-SPEED M/S/T/B high-speed execution of M/S/T/B function. INTERFACE The time required for cutting can
  • Page 13811. MISCELLANEOUS FUNCTIONS NC FUNCTION B–63002EN/01 NOTE 1 Either the conventional system or the high-speed system can be selected for communication of strobe signal and completion signal. 2 In the conventional system, only one completion signal is available for all functions of M/S/T/B. However, i
  • Page 139B–63002EN/01 NC FUNCTION 12. PROGRAM CONFIGURATION 12 PROGRAM CONFIGURATION 117
  • Page 14012. PROGRAM CONFIGURATION NC FUNCTION B–63002EN/01 12.1 A program number is given to each program to distinguish a program from other programs. The program number is given at the head of each PROGRAM NUMBER program, with a 4-digit number (when the 8–digit program number option is used, however, eigh
  • Page 141B–63002EN/01 NC FUNCTION 12. PROGRAM CONFIGURATION 12.4 When there are fixed sequences or frequently repeated patterns in a program, programming can be simplified by entering these pattern as sub SUB PROGRAM programs to the memory. Sub program is called by M98, and M99 commands return from the sub p
  • Page 14212. PROGRAM CONFIGURATION NC FUNCTION B–63002EN/01 12.5 When memory is used, a program cataloged in the floppy cassette can be called and executed as a sub program. EXTERNAL MEMORY A sub program is called from the floppy cassette when the program using AND SUB PROGRAM the memory executes the followi
  • Page 143B–63002EN/01 NC FUNCTION 12. PROGRAM CONFIGURATION 12.8 The following table shows the basic addresses and the range of values to be specified. The range, however, is that of CNC. Note that the range of BASIC ADDRESSES the machine is different from this. AND COMMAND VALUE RANGE  Basic Addresses and
  • Page 14412. PROGRAM CONFIGURATION NC FUNCTION B–63002EN/01  Basic Addresses and Function Address Metric input Inch input Range of Values to Be Specified (T series) Program number O (*1) 1–9999 1–9999 Sequence number N 1–99999 1–99999 Preparatory G 0–99 0–99 function ±99999.999mm ±9999.9999inch (Note2) IS–B
  • Page 145B–63002EN/01 NC FUNCTION 12. PROGRAM CONFIGURATION 12.9 The variable block word address format with decimal point is adopted as tape format. See List of Tape Format in Appendix C for details on tape TAPE FORMAT formats. 12.10 Label skip function is valid in the following cases, and “LSK” is displaye
  • Page 14613. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13 FUNCTIONS TO SIMPLIFY PROGRAMMING 124
  • Page 14713. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.1 M series Canned cycle is a function to simplify commands for machining (boring, drilling, or tapping, etc. The canned cycle has the positioning plane and CANNED CYCLES the drilling axis. The positioning plane is specified with the p
  • Page 14813. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13 types of canned cycles (1/4) Operation G code Function G98 mode G99 mode Initial level R point R point R point level G73 q d q d High–speed peck drilling cycle q q (Note 1) d d q q Z point Z point Initial level Spindle CCW Spindle P C
  • Page 14913. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13 types of canned cycles (2/4) Operation G code Function G98 mode G99 mode Initial level Drilling cycle G81 (Spot drilling) R point Positon R R point level Z point Z point Initial level Drilling cycle G82 R point (Counter R point R poin
  • Page 15013. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13 types of canned cycles (3/4) Operation G code Function G98 mode G99 mode Initial level Spindle CW Spindle CW P Tapping cycle G84 P Positon R Positon R R point level Z point Z point P P Spindle CCW Spindle CCW Initial level Boring cycl
  • Page 15113. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13 types of canned cycles (4/4) Operation G code Function G98 mode G99 mode Spindle CW Initial level Spindle CW Boring cycle G88 R point R point level Z point Z point P P Dwell Dwell Spindle stop Spindle stop Initial level Boring cycle G
  • Page 15213. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 When the drilling axis is Z axis, machining data in the canned cycle is commanded as follows: Format G X_ Y_ Z_ R_ Q_ P_ K_ F_ ; Drilling mode G ; See previous table. Drilling position dataX, Y ; Command position of the hole. Z : Spe
  • Page 15313. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.2 In tapping, the feed amount of drilling axis for one rotation of spindle should be equal to the pitch of screw of tapper. Namely, the following RIGID TAP conditions must be satisfied in the best tapping: P= F/S, where P : Pitch of s
  • Page 15413. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 Spindle control (voltage calculation of spindle speed rpm) CMR Distrib- ×4 Error D/A Spindle Spindle uted counter converter amplifier motor pulse Gear ratio n:m DMR ×4 Position Gear ratio Spindle coder 1:p The Control System of Spindle d
  • Page 15513. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.3 M series With the above program, external operation signal is output after positioning. G80 command cancels the external operation function. EXTERNAL OPERATION FUNCTION (G81) (M series) Format G81 IP _ ; IP : Optional combination of
  • Page 15613. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13.4 T series The following three kinds of canned cycle are provided. CANNED CYCLES FOR TURNING (T series) 13.4.1 Cutting Cycle A (G77) (with G Code System A: G90)  Straight cutting cycle. The command below actuates a straight cutting c
  • Page 15713. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.4.2 Thread Cutting Cycle (G78) (with G Code System A: G92)  Straight thread cutting The command below actuates a straight thread cutting cycle. cycle X  Z W 4(R) 3(R) 1(R) 2(F) X/2 Z axis L Detailed chamfered R : Rapid traverse t
  • Page 15813. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01  Tapered thread cutting The command below actuates a tapered thread cutting cycle. cycle X  Z W 4(R) U/2 1(R) 3(R ) 2(F) R X/2 Z axis L R : Rapid traverse Detailed F : Thread cutting chamfered thread r : Chamfering amount (parameter
  • Page 15913. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.4.3 Turning Cycle in Facing (G79) (with G Code System A: G94)  Face cutting cycle The command below actuates a face cutting cycle. X axis 1(R) R : Rapid traverse F : Feed 2(F) 4(R) U/2 3(F) X/2 X/2 0 W Z axis Z Format G78 X_ Z_ F_ ;
  • Page 16013. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13.5 T series A multiple repetitive cycle is composed of several canned cycles. A tool path for rough machining, for example, is determined automatically by MULTIPLE giving the data of the finishing work shape. A thread cutting cycle has
  • Page 16113. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING Format G71 U(∆d) R(e) ; G71 P(ns) Q(nf) U(∆u) W(∆w) F(f) S(s) T(t) ; (ns) N(ns) . . . . . ........... . . . . . . . F_ . . . . . . . S_ A block between sequence numbers ns and nf . . . . . . . T_ specifies the target figure between A and
  • Page 16213. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01  Type II Type II differs from Type I in the following point. Increase in X-axis direction does not need to be steady. Up to 10 pockets are allowed. 10 ......... 3 2 1 In Z-axis direction, however, increase or decrease must be steady. Th
  • Page 16313. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING The offset of tool tip R is not added to the finishing allowance ∆u and ∆w. It is assumed to be zero for cutting. Generally ∆w=0 is specified. Otherwise, the tool catches into a side wall. The two axes X(U) and Z(W) are specified in the
  • Page 16413. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13.5.2 As shown in the figure below, this cycle is the same as G71 except that Stock Removal in cutting is made parallel to X-axis. Facing (G72) ∆d R : Rapid traverse A’ C F : Feed A d : Parameter setting Tool path (F) (R) e (R) 45° (F)
  • Page 16513. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.5.3 This function permits cutting a fixed cutting pattern repeatedly with the Pattern Repeating position being displaced bit by bit. By this cutting cycle, it is possible to efficiently cut the work whose rough shape has already been
  • Page 16613. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13.5.4 After rough machining with G71, G72 or G73 the following command Finishing Cycle (G70) actuates finishing. Format N_ G70 P(ns) Q(nf) ; P : Sequence number of cycle start (ns) Q : Sequence number of cycle end (nf) NOTE F, S, and T
  • Page 16713. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.5.5 The following command permits operation as seen in the figure below. Peck Drilling in Z-axis Chip breaking is possible in this cycle. Also if both x(u) and P are omitted, the machining is done only in the Z-axis resulting in peck
  • Page 16813. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13.5.6 The following tape command permits operation as seen in the figure Grooving in X-axis below. This is equivalent to G74 except that X is replaced by Z. Chip breaking is possible in this cycle. Grooving in the X-axis (in this case,
  • Page 16913. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.5.7 A thread cutting cycle as shown below can be made. Thread Cutting Cycle E A (R) (G76) U/2 (R) (F) B ∆d i D k X r C Z W R : Rapid traverse F : Cutting feed Format G76 P(m)(r)(a) Q(∆d min) R(d) ; X_ Z_ G76 X_ U_W_Z_ R(i) P(k) Q(∆d)
  • Page 17013. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 Cutting method in detail Tool tip ÔÔÔÔÔÔÔÔÔ B ÔÔÔÔÔÔÔÔÔ ÔÔÔÔÔÔÔÔÔ α ∆d ∆dǸn ÔÔÔÔÔÔÔÔÔ First k ÔÔÔÔÔÔÔÔÔ Second Third ÔÔÔÔÔÔÔÔÔ nth ÔÔÔÔÔÔÔÔÔ d NOTE Thread chamfering can be inhibited by entering the chamfering signal. 148
  • Page 17113. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.6 T series The canned cycles for drilling enable one block including the G function to specify the machining which is usually specified by several blocks. CANNED CYCLES Programming is then simplified. FOR DRILLING The canned cycles fo
  • Page 17213. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13.7 T series A chamfer or corner are can be inserted between two blocks which intersect at a right angle as follows. An amount of chamfering or corner CHAMFERING AND are specifies by address I, K, or R. CORNER R (T series)  Chamfering
  • Page 17313. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING  Corner R X→Z Command Tool movement G01 X(U) R ±r ; Start point a Specifies movement to point b with an absolute or incremental Moves as a→b→c command in the figure on the right. –r r d –z +z c b c NOTE If C is not used as an axis name,
  • Page 17413. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13.8 M series The block for chamfering or corner rounding can be inserted automatically between two optional linear interpolations, or between the OPTIONAL ANGLE linear interpolation and circular interpolation, or between two circular CH
  • Page 17513. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.9 T series Angles of straight lines, chamfering values, corner rounding values, and other dimensional values on machining drawings can be programmed by DIRECT DRAWING directly inputting these values. In addition, the chamfering and co
  • Page 17613. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 Command Movement of tool X (X3 , Z3) X2_ Z2_, C1_ ; A2 X3_ Z3_ ; 4 or , A1_, C1_ ; X3_ Z3_, A2_ ; C1 A1 (X2 , Z2) (X1 , Z1) Z X (X4 , Z4) (X3 , Z3) X2_ Z2_, R1_ ; X3_ Z3_, R2_ ; A2 R2 X4_ Z4_ ; 5 or R1 , A1_, R1_ ; X3_Z3_, A2_ R2_ ; A1 X
  • Page 17713. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.10 M series Mirror image can be commanded on each axis by programming. Ordinary mirror image (commanded by remote switch or setting) comes after the PROGRAMMABLE programmable mirror image is applied. MIRROR IMAGE  Setting of programm
  • Page 17813. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13.11 T series Mirror image can be applied to X axis with G code. G68 : Double turret mirror image on MIRROR IMAGE FOR G69 : Mirror image cancel DOUBLE TURRETS When G68 is designated, the coordinate system is shifted to the mating (G68,
  • Page 17913. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.12 M series The index table on the machining center is indexed by using the fourth axis as an indexing axis. INDEX TABLE To command for indexing, an indexing angle is only to be specified INDEXING (M series) following a programmed axi
  • Page 18013. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13.13 T series The repetitive machining specific to grinding can be specified by one block. Since four types of canned cycles are provided for grinding, CANNED CYCLES programming is simplified. FOR CYLINDRICAL GRINDING (T series) Travers
  • Page 18113. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.13.1 Traverse Grinding Cycle (G71) X W (I) A   (K) U (Dwell) (I) B   (K) U(Dwell)  G71 A_ B_ W_ U_ I_ K_ H_ ; A : The first cutting depth B : The second cutting depth W : Grinding range U : Dwell time Maximum command time 9999.99
  • Page 18213. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13.13.3 Oscillation Grinding Z Cycle (G73) W  (K) U (Dwell) U (Dwell) A  (B) (K) X G73 A_ B_ W_ U_ K_ H_ ; A : Cutting depth B : Cutting depth W: Grinding range U : Dwell time K : Feed rate H : Repetition frequency Setting value 1-9999
  • Page 18313. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.14 M series In the surface grinding canned cycle, repeated cutting peculiar to grinding machining normally commanded by a number of blocks, is simply SURFACE GRINDING programmed by commanding one block which includes the G function. C
  • Page 18413. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13.14.1 The plunge grinding cycle is possible by the following command. Plunge Grinding Cycle (G75) Format G75 I_ J_ K_ X(Z)_ R_ F_ P_ L_ ; I : The first cutting depth (Cutting direction is by command coding.) J : The second cutting dept
  • Page 18513. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING  Grindstone cutting : Cuts in Y axis direction by cutting feed only the amount specified by the second cutting depth J. The feed rate becomes the rate specified by R.  Dwell : Performs dwell for only the time specified by P.  Grinding
  • Page 18613. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13.14.2 The plunge direct grinding cycle is possible by the following command. Plunge Direct Grinding Cycle (G77) Format G77 I_ J_ K_ X(Z)_ R_ F_ P_ L_ ; The command method is the same as the G75 case except for the G code. Further, even
  • Page 18713. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.14.3 The continuous feed plane grinding cycle is possible by the following Continuous Feed Plane command. Grinding Cycle (G78) Format G78 I_ (J)_ K_ X_ R_ F_ P_ L_ ; I : Cutting depth (Cutting direction is by command coding.) J : Cutt
  • Page 18813. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 Further, the J command effective only at the specified block. It does not remain as modal information. (Irrespective of ”J” of G75, G77, and G79) When cutting by I or J, in the case the total cutting depth is reached, the cycle finishes
  • Page 18913. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.14.4 The intermittent feed plane grinding cycle is possible by the following Intermittent Feed Plane command. Grinding Cycle (G79) Format G79 I_ J_ K_ X_ R_ F_ P_ L_ ; I : The first cutting depth (Cutting direction is by command codin
  • Page 19013. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01  Dwell : Performs dwell for only the time specified by P.  Grinding (return direction) : Sent at rate specified by F in the reverse direction only the amount specified by X. In the case of a single block, the operations from 1 to 6 are
  • Page 19113. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.15 M series Controls cutting a certain fixed amount along the programmed figure for input of external signals at the swing end point. INFEED CONTROL (M series) y x Z Format G161 R_ ; Figure program G160 ; G161R_ : Commands the operati
  • Page 19213. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13.16 M series The repeat cutting can be made by the rotation or translation of a figure commanded with a sub program. FIGURE COPYING The plane for figure copying is selected by the plane selection commands (G72.1, G72.2) ( of G17, G18,
  • Page 19313. FUNCTIONS TO SIMPLIFY B–63002EN/01 NC FUNCTION PROGRAMMING 13.16.1 The repeat cutting can be made by the rotation of a figure commanded Rotation Copy with a sub program using the following commands : Select the plane on which rotational copy will be performed, using plane selection commands G17,
  • Page 19413. FUNCTIONS TO SIMPLIFY PROGRAMMING NC FUNCTION B–63002EN/01 13.16.2 The repeat cutting can be made by the translation of a figure commanded Linear Copy with a sub program using the following commands : Select the plane of linear copy with the plane selection commands G17, G18, and G19. Format G17
  • Page 195B–63002EN/01 NC FUNCTION 14. TOOL COMPENSATION FUNCTION 14 TOOL COMPENSATION FUNCTION 173
  • Page 19614. TOOL COMPENSATION FUNCTION NC FUNCTION B–63002EN/01 14.1 T series TOOL OFFSET (T series) 14.1.1 By using this function, shift amount between the reference position Tool Offset (T Code) assumed when programming and the actual tool position when machining, can be set as tool offset amount, thus al
  • Page 197B–63002EN/01 NC FUNCTION 14. TOOL COMPENSATION FUNCTION 14.1.2 The tool geometry compensation function compensates the tool figure or Tool Geometry tool mounting position. The tool wear compensation function compensates the wear of a tool tip. These compensation amounts (offset Compensation and valu
  • Page 19814. TOOL COMPENSATION FUNCTION NC FUNCTION B–63002EN/01 14.2 T series With this function, the programmed tool path can be offset when actually machining, for value of the tool radius set in the CNC. TOOL NOSE RADIUS By programming machining pattern using this function (measuring cutter COMPENSATION
  • Page 199B–63002EN/01 NC FUNCTION 14. TOOL COMPENSATION FUNCTION  Imaginary tool nose The tool nose at position A in the following figure does not actually exist. The imaginary tool nose is required because it is usually more difficult to set the actual tool nose center to the start point than the imaginary
  • Page 20014. TOOL COMPENSATION FUNCTION NC FUNCTION B–63002EN/01  Plane selection Cutter radius compensation is done on XY, ZX, YZ planes and on parallel (G17, G18, G19) axes of X, Y, Z axes. Plane to perform tool nose radius compensation is selected with G17, G18, G19. G17 : Xp-Yp plane Xp : X axis or the
  • Page 201B–63002EN/01 NC FUNCTION 14. TOOL COMPENSATION FUNCTION 14.4 M series By setting the difference between tool length assumed when programming and the actual tool length as offsets, workpiece can be TOOL LENGTH machined according to the size commanded by the program, without COMPENSATION changing the
  • Page 20214. TOOL COMPENSATION FUNCTION NC FUNCTION B–63002EN/01 14.5 M series The programmed tool movement can be expanded or reduced for offset amount preset in the tool length compensation memory, by using this Tool Offset function. (G45, G46, G47, G48) (M series) Explanations  G45, G46, G47, G48 G45: To
  • Page 203B–63002EN/01 NC FUNCTION 14. TOOL COMPENSATION FUNCTION 14.6 M series CUTTER COMPENSATION (M series) 14.6.1 With cutter compensation B, inside of the sharp angle cannot be cut. In Cutter Compensation B this case, an arc larger that the cutter radius can be commanded to the corner by programming. Oth
  • Page 20414. TOOL COMPENSATION FUNCTION NC FUNCTION B–63002EN/01  Plane selection Cutter radius compensation is done on XY, ZX, YZ planes and on parallel (G17, G18, G19) axes of X, Y, Z axes. Plane to perform cutter radius compensation is selected with G17, G18, G19. G17 : Xp-Yp plane G18 : Zp-Xp plane G19
  • Page 205B–63002EN/01 NC FUNCTION 14. TOOL COMPENSATION FUNCTION 14.7 M series During cutter compensation B, C, corner circular interpolation, with the specified compensation value used as the radius, can be performed by CORNER CIRCULAR specifying G39 in offset mode. INTERPOLATION FUNCTION (G39) (M series) 
  • Page 20614. TOOL COMPENSATION FUNCTION NC FUNCTION B–63002EN/01 14.8 TOOL COMPENSATION MEMORY 14.8.1 M series One of the tool compensation memory A/B/C can be selected according Tool Compensation to offset amount. Tool offset amount range which can be set is as follows: Memory (M series) Geometry compensati
  • Page 207B–63002EN/01 NC FUNCTION 14. TOOL COMPENSATION FUNCTION Example Offset number Geometry Wear D code/H code compensation compensation common 001 10.1 0.1 For D code 002 20.2 0.2 For D code 003 100.0 0.1 For H code  Tool compensation Memory for geometry compensation as well as tool wear compensation m
  • Page 20814. TOOL COMPENSATION FUNCTION NC FUNCTION B–63002EN/01 NOTE 1 The range enclosed in parentheses applies when automatic inch/metric conversion is enabled. 2 The option enabling seven–digit tool offset specification cannot be used for B–axis offsets for B–axis control.  Tool geometry/wear No distinc
  • Page 209B–63002EN/01 NC FUNCTION 14. TOOL COMPENSATION FUNCTION 14.9 NUMBER OF TOOL OFFSETS 14.9.1 M series  32 tool offsets (standard) Number of Tool Offset numbers (D code/H code) 0 - 32 can be used. D00 - D32, or H00 - H32 Offsets (M Series)  64 tool offsets (optional) Offset numbers (D code/H code) 0
  • Page 21014. TOOL COMPENSATION FUNCTION NC FUNCTION B–63002EN/01 14.10 Tool offset amount can be set/changed with the G10 command. When G10 is commanded in absolute input (G90), the commanded offset CHANGING OF TOOL amount becomes the new tool offset amount. When G10 is commanded OFFSET AMOUNT in incremental
  • Page 211B–63002EN/01 NC FUNCTION 14. TOOL COMPENSATION FUNCTION Format (T series) G10 P_ X_ Y_ Z_ R_ Q_ ; or G10 P_ U_ V_ W_ C_ Q_ ; P : Offset number 1–64 :Tool wear offset number 10000+(1–64) : Tool geometry offset number+10000 X : Offset value on X axis (absolute) Y : Offset value on Y axis (absolute) Z
  • Page 21214. TOOL COMPENSATION FUNCTION NC FUNCTION B–63002EN/01 14.11 M series The grinding-wheel cutting and dresser cutting are compensated continuously during grinding in the canned cycles for surface grinding GRINDING-WHEEL (G75, and G77 to G79). They are compensated according to the amount WEAR of cont
  • Page 213B–63002EN/01 NC FUNCTION 14. TOOL COMPENSATION FUNCTION 14.12 M series In cutter compensation C, two–dimensional offsetting is performed for a selected plane. In three–dimensional tool compensation, the tool can be THREE– shifted three–dimensionally when a three–dimensional offset direction is DIMEN
  • Page 21414. TOOL COMPENSATION FUNCTION NC FUNCTION B–63002EN/01 14.13 T series The grinding wheel compensation function creates a compensation vector by extending the line between the specified compensation center and the GRINDING WHEEL specified end point, on the specified compensation plane. WEAR COMPENSA
  • Page 21515. ACCURACY COMPENSATION B–63002EN/01 NC FUNCTION FUNCTION 15 ACCURACY COMPENSATION FUNCTION 193
  • Page 21615. ACCURACY COMPENSATION FUNCTION NC FUNCTION B–63002EN/01 15.1 The errors caused by machine position, as pitch error of the feed screw, can be compensated. This function is for better machining precision. STORED PITCH As the offset data are stored in the memory as parameters, compensations ERROR o
  • Page 21715. ACCURACY COMPENSATION B–63002EN/01 NC FUNCTION FUNCTION 15.3 This function is used to compensate lost motions proper to the machine system. Offset amounts come in a range of 0 to ±9999 pulses per axis, BACKLASH and is set as parameters in detection unit. COMPENSATION 15.4 Since different backlas
  • Page 21815. ACCURACY COMPENSATION FUNCTION NC FUNCTION B–63002EN/01 15.5 Parameters and pitch errors data can be set by programs. therefore, following uses can be done example. PROGRAMMABLE  Parameter setting such as pitch errors compensation data, etc. when PARAMETER ENTRY the attachment is replaced. (G10
  • Page 21916. COORDINATE SYSTEM B–63002EN/01 NC FUNCTION CONVERSION 16 COORDINATE SYSTEM CONVERSION 197
  • Page 22016. COORDINATE SYSTEM CONVERSION NC FUNCTION B–63002EN/01 16.1 Patterns specified by the program can be rotated. For example, by using this function, when the attached workpiece comes in a position which is COORDINATE somewhat rotated from the machine coordinates, the position can be SYSTEM ROTATION
  • Page 22116. COORDINATE SYSTEM B–63002EN/01 NC FUNCTION CONVERSION 16.2 M series Scaling can be commanded to figures commanded in the machining programs. SCALING (G50, G51) (M series) Format When each axis is scaling of the same magnification Format Sign explanation X_Y_Z_ : Absolute command of G51 X_ Y_ Z_
  • Page 22216. COORDINATE SYSTEM CONVERSION NC FUNCTION B–63002EN/01 A scaling magnification can be set for each axis or for all axes in common. A parameter can specify whether it should be set for each axis or for all axes. Format Scaling of each axis (Mirror image) Format Sign explanation G51 X_ Y_ Z_ I_ J_
  • Page 22316. COORDINATE SYSTEM B–63002EN/01 NC FUNCTION CONVERSION 16.3 M series Coordinate conversion about an axis can be carried out if the center of rotation, direction of the axis of rotation, and angular displacement are THREE– specified. This function is very useful in three–dimensional machining DIME
  • Page 22417. MEASUREMENT FUNCTIONS NC FUNCTION B–63002EN/01 17 MEASUREMENT FUNCTIONS 202
  • Page 225B–63002EN/01 NC FUNCTION 17. MEASUREMENT FUNCTIONS 17.1 By commanding axis move after G31, linear interpolation can be commanded like in G01. If an external skip signal is input during this SKIP FUNCTION (G31) command, the remainder of this command is cancelled, and program skips to the next block.
  • Page 22617. MEASUREMENT FUNCTIONS NC FUNCTION B–63002EN/01 17.2 n blocks with either of P1 to P4 following G31 commanded, the coordinate value where skip signals (4 types) were input is stored in the MULTI-STEP SKIP custom macro variables, and at the same time, the remaining movement FUNCTION of the block i
  • Page 227B–63002EN/01 NC FUNCTION 17. MEASUREMENT FUNCTIONS 17.6 M series Difference between the coordinate value of tool when tool end has reached the measuring position and coordinate value of the measuring position is TOOL LENGTH automatically measured, calculated, and added to the currently set tool AUTO
  • Page 22817. MEASUREMENT FUNCTIONS NC FUNCTION B–63002EN/01 17.7 T series Difference between the coordinate value of tool when tool end has reached the measuring position and coordinate value of the measuring position is AUTOMATIC TOOL automatically measured, calculated, and added to the currently set tool O
  • Page 229B–63002EN/01 NC FUNCTION 17. MEASUREMENT FUNCTIONS 17.8 M series The value displayed as a relative position can be set in the offset memory as an offset value by a soft key. TOOL LENGTH Call offset value display screen. Relative positions are also displayed on MEASUREMENT this screen. Reset the disp
  • Page 23017. MEASUREMENT FUNCTIONS NC FUNCTION B–63002EN/01 17.9 T series This is a function of setting an offset value by key-inputting a workpiece diameter manually cut and measured from the MDI keyboard. DIRECT INPUT OF First the workpiece is cut in the longitudinal or in the cross direction TOOL manually
  • Page 231B–63002EN/01 NC FUNCTION 17. MEASUREMENT FUNCTIONS 17.10 T series By installing the touch sensor and by manually making the tool contact the touch sensor, it is possible to set the offset amount of that tool TOOL automatically in the tool offset amount memory. It is also possible to set COMPENSATION
  • Page 23217. MEASUREMENT FUNCTIONS NC FUNCTION B–63002EN/01  Setting method  Setting of tool compensation value Previously set the distance from the measurement reference position (a particular point on the machine) to the measuring position (the touch sensor contact face) to the parameter as the reference
  • Page 233B–63002EN/01 NC FUNCTION 17. MEASUREMENT FUNCTIONS Machine zero point +X Zt OFSZ –EXOFSZ Measured tool nose position +Z at machine ref- OFSX erence position Work coordinate system zero point (Program zero point) EXOFSz : Work coordinate system shift amount to be set OFSz : Tool geometry offset amoun
  • Page 23417. MEASUREMENT FUNCTIONS NC FUNCTION B–63002EN/01 17.11 T series By manipulating soft keys, a position value displayed on the relative position display can be set to the offset memory. COUNT INPUT OF Call offset value display screen on the screen. Relative positions are also TOOL OFFSET displayed o
  • Page 235B–63002EN/01 NC FUNCTION 18. CUSTOM MACRO 18 CUSTOM MACRO 213
  • Page 23618. CUSTOM MACRO NC FUNCTION B–63002EN/01 18.1 A function covering a group of instructions is stored in the memory like the sub program. The stored function is represented by one instruction CUSTOM MACRO and is executed by simply writing the represented instruction. The group of instructions registe
  • Page 237B–63002EN/01 NC FUNCTION 18. CUSTOM MACRO Format G65 Pp Rr Aa Bb Kk ; p : Macro number of the bolt hole circle r : Radius a : Initial angle b : Angle between holes k : Number of holes With this function, the CNC can be graded up by the user himself. Custom macro bodies may be offered to the users by
  • Page 23818. CUSTOM MACRO NC FUNCTION B–63002EN/01  WHILE () DO m (m = 1, 2, 3) : END m While is satisfied, blocks from DO m to END m is repeated. When is no more satisfied, it is executed from the block next to END m block. Example #
  • Page 239B–63002EN/01 NC FUNCTION 18. CUSTOM MACRO  Macro call by G codes The macro can also be called by the parameter-set G codes. Instead of commanding: N_ G65 P ; macro can be called just by commanding: N_ G** ;. G code for calling the macro, and macro pro
  • Page 24018. CUSTOM MACRO NC FUNCTION B–63002EN/01  Sub program call by T code By setting parameter, sub program can be called by T codes. When commanded: N_ G_ X_ Y_ … Tt ; , the same operation is done as when commanded: #149 = t; N_ G_ X_ Y_ … M98 P9000; . The T type code t is stored as arguments of commo
  • Page 241B–63002EN/01 NC FUNCTION 18. CUSTOM MACRO  A date (year, month, day) and time (hour, minute, second) are indicated.  Clock (Time can be known. A time can also be preset.)  Single block stop, Miscellaneous function end wait hold  Feed hold, Feed rate override, Exact stop inhibition The number of
  • Page 24218. CUSTOM MACRO NC FUNCTION B–63002EN/01 18.2 The range of common variables can be enlarged to #100 to #199, and #500 to #999 by the option. INCREASED CUSTOM MACRO COMMON VARIABLES 18.3 When custom macro interruption signal is input during automatic operation, the block currently under execution is
  • Page 243B–63002EN/01 NC FUNCTION 18. CUSTOM MACRO 18.4 With this function, custom macro interruption signal can be input on detection of tool break, tool change cycle can be executed by custom PATTERN DATA macro, and machining is continued. INPUT This function simplifies program creation for CNC machining.
  • Page 24418. CUSTOM MACRO NC FUNCTION B–63002EN/01 18.5 There are two types of NC programs; those which, once created, are scarcely changed, and those which are changed for each machining type. MACRO EXECUTER The former are programs created by the custom macro, and the latter are FUNCTION machining programs.
  • Page 245B–63002EN/01 NC FUNCTION 18. CUSTOM MACRO 18.6 As with the conversational macro function of macro executors/compilers, the C language executor function is used to customize screens and include C LANGUAGE unique operations. Application programs for display and operation can EXECUTER be created in sta
  • Page 24619. SERIES 15 TAPE FORMAT/ SERIES 10/11 TAPE FORMAT NC FUNCTION B–63002EN/01 19 SERIES 15 TAPE FORMAT/SERIES 10/11 TAPE FORMAT 224
  • Page 24719. SERIES 15 TAPE FORMAT/ B–63002EN/01 NC FUNCTION SERIES 10/11 TAPE FORMAT 19.1 The programs for the following functions can be created in the Series 10/11 tape format, and be executed by the setting parameter, using the SERIES 15 TAPE memory. FORMAT  Equal lead threading (G33) (T series): (G32 f
  • Page 24820. FUNCTIONS FOR HIGH SPEED CUTTING NC FUNCTION B–63002EN/01 20 FUNCTIONS FOR HIGH SPEED CUTTING 226
  • Page 24920. FUNCTIONS FOR HIGH SPEED B–63002EN/01 NC FUNCTION CUTTING 20.1 This function converts the profile to be machined into data for high-speed pulse distribution, using the macro compiler or macro executor. It then HIGH-SPEED CYCLE calls and executes the data with the CNC command (G05) as a machining
  • Page 25020. FUNCTIONS FOR HIGH SPEED CUTTING NC FUNCTION B–63002EN/01 20.2 M series This function automatically decelerates the tool at a corner according to the corner angle. It can prevent a large sag caused by acceleration/ AUTOMATIC CORNER deceleration and servo delay on the junction of two blocks. DECE
  • Page 25120. FUNCTIONS FOR HIGH SPEED B–63002EN/01 NC FUNCTION CUTTING 20.3 M series The machine is accelerated/decelerated automatically when the movement is started/stopped, so that the machine system should not be FEEDRATE CLAMP applied with any shock. When programming, therefore, no consideration BY CIRC
  • Page 25220. FUNCTIONS FOR HIGH SPEED CUTTING NC FUNCTION B–63002EN/01 20.4 M series This function is designed for high–speed precise machining. With this function, the delay due to acceleration/deceleration and the delay in the LOOK–AHEAD servo system which increase as the feedrate becomes higher can be CON
  • Page 25320. FUNCTIONS FOR HIGH SPEED B–63002EN/01 NC FUNCTION CUTTING 20.5 REMOTE BUFFER 20.5.1 When the remote buffer is connected to the host computer or input/output Remote Buffer (Only at device via serial interface, a great amount of data can be sent to CNC consecutively at a high speed. 1–path Control
  • Page 25420. FUNCTIONS FOR HIGH SPEED CUTTING NC FUNCTION B–63002EN/01  Software interface The following three protocols are prepared as the communication protocols between the remote buffer and host computer. The protocol can be selected by a parameter according to the specifications of the device to be co
  • Page 25520. FUNCTIONS FOR HIGH SPEED B–63002EN/01 NC FUNCTION CUTTING 20.5.2 Specify G05 only in a block using normal CNC command format. Then High–speed Remote specify move data in the special format explained below. When zero is specified as the travel distance along all axes, normal CNC command Buffer A
  • Page 25620. FUNCTIONS FOR HIGH SPEED CUTTING NC FUNCTION B–63002EN/01 20.5.3 M series High–speed remote buffer A uses binary data. On the other hand, High–speed Remote high–speed remote buffer B can directly use NC language coded with equipment such as an automatic programming unit to perform high–speed Buf
  • Page 25720. FUNCTIONS FOR HIGH SPEED B–63002EN/01 NC FUNCTION CUTTING 20.6 M series Machining errors by CNC include those caused by acceleration/ deceleration after interpolation. To prevent such errors, the RISC HIGH–PRECISION processor provides the following functions: CONTOUR CONTROL  Acceleration/decel
  • Page 25820. FUNCTIONS FOR HIGH SPEED CUTTING NC FUNCTION B–63002EN/01 20.6.2 This function pre-reads 15 blocks, and automatically controls the Automatic Velocity feedrate. The feedrate is determined on the basis of the following items. If the Control Function command speed exceeds the feedrate, acceleration
  • Page 25920. FUNCTIONS FOR HIGH SPEED B–63002EN/01 NC FUNCTION CUTTING 20.7 M series By taking full advantage of high–precision contour control using a RISC processor, this function enables high–speed high–precision machining SIMPLE without the need for special hardware. HIGH–PRECISION CONTOUR CONTROL The fu
  • Page 26021. AXES CONTROL NC FUNCTION B–63002EN/01 21 AXES CONTROL 238
  • Page 261B–63002EN/01 NC FUNCTION 21. AXES CONTROL 21.1 Normally, the machine is controlled to move to a commanded position. However, when the follow up function is applied, actual position in the FOLLOW UP CNC is revised according to the move of the machine. FUNCTION Follow up function is activated when: -
  • Page 26221. AXES CONTROL NC FUNCTION B–63002EN/01 21.6 The traveling command of master axis is given to two motors of master and slave axes in a simple synchronous control. However, no SIMPLE synchronous error compensation or synchronous error alarm is detected SYNCHRONOUS for constantly detecting the posit
  • Page 263B–63002EN/01 NC FUNCTION 21. AXES CONTROL 21.7 T series The synchronization control function enables the synchronization of movements on two axes. If a move command is programmed for one of SYNCHRONIZATION those two axes (master axis), the function automatically issues the same CONTROL command to th
  • Page 26421. AXES CONTROL NC FUNCTION B–63002EN/01 21.8 This function usually checks position deviation amount during motion. If the amount exceeds the parameter set “feed stop position deviation FEED STOP amount”, pulse distribution and acceleration/deceleration control is stopped for the while exceeding, a
  • Page 265B–63002EN/01 NC FUNCTION 21. AXES CONTROL 21.9 M series The rotation axis (C axis) can be controlled by commanding the G41.1 or G42.1 so that the tool constantly faces the direction perpendicular to the NORMAL DIRECTION advancing direction during cutting. CONTROL (G40.1,G41.1,G42.1) (M series) Forma
  • Page 26621. AXES CONTROL NC FUNCTION B–63002EN/01 NOTE The rotation of C axis during normal direction control is controlled at short distance so that 180 degrees or less may result. 244
  • Page 267B–63002EN/01 NC FUNCTION 21. AXES CONTROL 21.10 T series A polygonal figure can be machined by turning the workpiece and tool at a certain ratio. POLYGONAL  Rotation ratio of the workpiece and tool TURNING  Number of tool teeth (G50.2, G51.2) The polygon can be a quadrilateral or hexagon according
  • Page 26821. AXES CONTROL NC FUNCTION B–63002EN/01 Format G51.2 P_ Q_ ; P and Q : Rotation ratio of spindle to B axis Command range : Integer value of 1 to 9 for both P and Q When the value of Q is positive, the rotation direction of B axis is in positive direction. When the value of Q is negative, the rotat
  • Page 269B–63002EN/01 NC FUNCTION 21. AXES CONTROL 21.11 T series In the polygonal turning with two spindles, the first spindle is used as a workpiece rotation axis (master axis). The second spindle is used as a tool POLYGONAL rotation axis (polygon synchronization axis). Spindle rotation control is TURNING
  • Page 27021. AXES CONTROL NC FUNCTION B–63002EN/01 21.13 For T series, even if the X axis is not vertical to the Z axis (for T series, the Y axis not vertical to the Z axis), they are assumed to form a SLANTED AXIS orthogonal coordinate system, simplifying programming. The movement CONTROL of each axis is au
  • Page 271B–63002EN/01 NC FUNCTION 21. AXES CONTROL 21.16 When enough torque for driving a large table cannot be produced by only one motor, two motors can be used for movement along a single axis. TANDEM CONTROL Positioning is performed by the main motor only. The sub motor is used only to produce torque. Wi
  • Page 27221. AXES CONTROL NC FUNCTION B–63002EN/01 Explanations R point Upper dead point Lower dead point Time Format G81.1 Z__ Q__ R__ F__ ; Z : Upper dead point (For an axis other than the Z–axis, specify the axis address.) Q : Distance between the upper dead point and lower dead point (Specify the distanc
  • Page 273B–63002EN/01 NC FUNCTION 21. AXES CONTROL 21.18 M series Gears can be cut by turning the workpiece (C–axis) in sync with the rotation of the spindle (hob axis) connected to a hob. HOBBING MACHINE Also, a helical gear can be cut by turning the workpiece (C–axis) in sync FUNCTION (G80, G81) with the m
  • Page 27421. AXES CONTROL NC FUNCTION B–63002EN/01 21.19 M series To machine (grind/cut) a gear, the rotation of the workpiece axis connected to a servo motor is synchronized with the rotation of the tool SIMPLE ELECTRIC axis (grinding wheel/hob) connected to the spindle motor. To GEAR BOX (G80, G81) synchro
  • Page 27522. FUNCTIONS SPECIFIC TO 2–PATH B–63002EN/01 NC FUNCTION CONTROL 22 FUNCTIONS SPECIFIC TO 2–PATH CONTROL Two paths can be independently controlled to cut the workpiece simultaneously.  Application to a lathe with one spindle and two paths (T series) Two paths can operate simultaneously to machine
  • Page 27622. FUNCTIONS SPECIFIC TO 2–PATH CONTROL NC FUNCTION B–63002EN/01  Application to transfer line (M series) A single CNC can independently control two machining centers mounted on both sides of the transfer line. Application to transfer line (M series) Machining center (left) Conveyer Machining cent
  • Page 27722. FUNCTIONS SPECIFIC TO 2–PATH B–63002EN/01 NC FUNCTION CONTROL  Controlling two paths simultaneously and independently The movement of each path is separately programmed and stored in the program memory for path. In automatic operation, this function selects the program for path 1 and that for p
  • Page 27822. FUNCTIONS SPECIFIC TO 2–PATH CONTROL NC FUNCTION B–63002EN/01 22.1 The M code controls the timing of paths 1 and 2 during machining. When the synchronization M code is specified in the machining program of each WAITING FUNCTION path, the paths are synchronized at the specified block. During auto
  • Page 27922. FUNCTIONS SPECIFIC TO 2–PATH B–63002EN/01 NC FUNCTION CONTROL 22.2 T series When one workpiece is machined by two paths operating simultaneously, paths may come close to each other. If these paths touch each other PATH because of a program error or setting error, the tool or even the machine INT
  • Page 28022. FUNCTIONS SPECIFIC TO 2–PATH CONTROL NC FUNCTION B–63002EN/01 22.4 A machine with two paths has different custom macro common variables and tool compensation memory areas for paths 1 and 2. paths 1 and 2 can MEMORY COMMON share the custom macro common variables and tool compensation TO PATHS mem
  • Page 28122. FUNCTIONS SPECIFIC TO 2–PATH B–63002EN/01 NC FUNCTION CONTROL 22.5 T series In 16-TB(2–path control), usually the axes belonging to path 1 (X1, Z1,...) are moved by the move command of path 1. The axes belonging SYNCHRONIZATION/ to path 2 (X2, Z2, ...) are moved by that of path 2 (individual pat
  • Page 28222. FUNCTIONS SPECIFIC TO 2–PATH CONTROL NC FUNCTION B–63002EN/01 Example 1) The Z2 axis is synchronized with the Z1 axis (machining with both ends of a workpiece being held). X1 ÇÇÇÇÇÇÇ Z1 ÇÇÇÇÇÇÇ Z2 ÇÇÇÇÇÇÇ Example 2) The X2 and Z2 axes are synchronized with the X1 and Z1 axes (balance cut). X1 Z1
  • Page 28322. FUNCTIONS SPECIFIC TO 2–PATH B–63002EN/01 NC FUNCTION CONTROL 22.6 In a CNC supporting two–path control, specified machining programs can be copied between the two paths by setting a parameter accordingly. COPYING A A copy operation can be performed by specifying either a single program PROGRAM
  • Page 28423. MANUAL OPERATION NC FUNCTION B–63002EN/01 23 MANUAL OPERATION 262
  • Page 285B–63002EN/01 NC FUNCTION 23. MANUAL OPERATION 23.1 MANUAL FEED  Jogging Each axis can be moved in the + or - direction for the time the button is pressed. Feed rate is the parameter set speed with override of: 0 - 655.34%, 0.01% step. The parameter set speed can be set to each axis.  Manual rapid
  • Page 28623. MANUAL OPERATION NC FUNCTION B–63002EN/01 23.5 Although manual handle feed is usually enabled only in the manual handle-feed mode, it can also be performed in the manual continuous-feed HANDLE FEED IN THE mode by setting the corresponding parameters. However, manual SAME MODE AS FOR continuous-f
  • Page 287B–63002EN/01 NC FUNCTION 23. MANUAL OPERATION 23.8.1 When the tool axis direction handle mode is selected and the manual pulse Tool Axis Direction generator is rotated, the tool is moved by the specified travel distance in the direction of the tool axis tilted by the rotation of the rotary axis. Han
  • Page 28823. MANUAL OPERATION NC FUNCTION B–63002EN/01 23.9 In manual handle feed or jog feed, the following types of feed operations are enabled in addition to the feed operation along a specified single axis MANUAL (X–axis, Y–axis, Z–axis, and so forth) based on simultaneous 1–axis LINEAR/CIRCULAR control:
  • Page 289B–63002EN/01 NC FUNCTION 23. MANUAL OPERATION 23.11 The manual numeric command function allows data programmed through the MDI to be executed in jog mode. Whenever the system is MANUAL NUMERIC ready for jog feed, a manual numeric command can be executed. The COMMAND following eight functions are sup
  • Page 29024. AUTOMATIC OPERATION NC FUNCTION B–63002EN/01 24 AUTOMATIC OPERATION 268
  • Page 291B–63002EN/01 NC FUNCTION 24. AUTOMATIC OPERATION 24.1 OPERATION MODE 24.1.1 The part program can be read and executed block by block from the input DNC Operation device connected to the reader/puncher interface. 24.1.2 Program registered in the memory can be executed. Memory Operation 24.1.3 Multipl
  • Page 29224. AUTOMATIC OPERATION NC FUNCTION B–63002EN/01 24.2 SELECTION OF EXECUTION PROGRAMS 24.2.1 Program number currently in need can be searched from the programs Program Number registered in memory operating the MDI. Search 24.2.2 The sequence number of the program on the currently selected memory Seq
  • Page 293B–63002EN/01 NC FUNCTION 24. AUTOMATIC OPERATION 24.3 ACTIVATION OF AUTOMATIC OPERATION 24.3.1 Set operation mode to memory operation, MDI operation, or DNC Cycle Start operation, press the cycle start button, and automatic operation starts. 24.4 EXECUTION OF AUTOMATIC OPERATION 24.4.1 Buffer regist
  • Page 29424. AUTOMATIC OPERATION NC FUNCTION B–63002EN/01 24.5 AUTOMATIC OPERATION STOP 24.5.1 Automatic operation is stopped after executing the M00 (program stop) Program Stop commanded block. When the optional stop switch on the operator’s panel is turned on, the M01 (optional stop) commanded block is exe
  • Page 295B–63002EN/01 NC FUNCTION 24. AUTOMATIC OPERATION 24.6 RESTART OF AUTOMATIC OPERATION 24.6.1 This function allows program restart by specifying the desired sequence Program Restart number, for example after tool break and change, or when machining is restarted after holidays. The NC memorizes the mod
  • Page 29624. AUTOMATIC OPERATION NC FUNCTION B–63002EN/01 : Position at which the tool retract signal was input : Programmed escape position : Position stored during manual operation : Retraction path : Manual operation : Return operation : Repositioning Command the escape amount using the G10.6. G10.6 _; Th
  • Page 297B–63002EN/01 NC FUNCTION 24. AUTOMATIC OPERATION 24.6.4 M series The machining return and restart functions are based on the PMC and Machining Return and custom macros. If machining is stopped by the issue of a reset or emergency stop, the machining return function returns the tool from the Restart
  • Page 29824. AUTOMATIC OPERATION NC FUNCTION B–63002EN/01 24.8 Any of the files (programs) stored on a FANUC Handy File, a FANUC Program File Mate, a FANUC FLOPPY CASSETTE can be selected and SCHEDULING executed. FUNCTION  A list of the files stored on the Floppy Cassette can be displayed.  Files can be ex
  • Page 299B–63002EN/01 NC FUNCTION 24. AUTOMATIC OPERATION 24.9 M series While a tape is running, a program input from an I/O device connected to the reader/punch interface can be executed and stored in memory. SIMULTANEOUS Similarly, a program stored in memory can be executed and output INPUT AND OUTPUT thro
  • Page 30025. PROGRAM TEST FUNCTIONS NC FUNCTION B–63002EN/01 25 PROGRAM TEST FUNCTIONS 278
  • Page 301B–63002EN/01 NC FUNCTION 25. PROGRAM TEST FUNCTIONS 25.1 In machine lock condition, the machine does not move, but the position display is updated as if the machine were moving. Machine lock is valid ALL-AXES MACHINE even in the middle of a block. LOCK 25.2 Machine lock can be commanded per axis. MA
  • Page 30226. SETTING AND DISPLAY UNIT NC FUNCTION B–63002EN/01 26 SETTING AND DISPLAY UNIT The available operational devices include the setting and display unit attached to the CNC, the machine operator’s panel, and external input/output devices such as a tape reader, PPR, Handy File, Floppy Cassette, and F
  • Page 303B–63002EN/01 NC FUNCTION 26. SETTING AND DISPLAY UNIT 26.1 The setting and display units are shown in Subsections II–26.1.1 to II–26.1.6. SETTING AND DISPLAY UNIT CNC control unit with 7.2″/8.4″ LCD: II–26.1.1 CNC control unit with 9.5″/10.4″ LCD: II–26.1.2 Separate–type small MDI unit: II–26.1.3 Se
  • Page 30426. SETTING AND DISPLAY UNIT NC FUNCTION B–63002EN/01 26.1.2 CNC Control Unit with 9.5″/10.4″ LCD 282
  • Page 305B–63002EN/01 NC FUNCTION 26. SETTING AND DISPLAY UNIT 26.1.3 Separate–Type Small MDI Unit ADDRESS/NUMERIC KEYS SHIFT KEY CANCEL KEY INPUT KEY EDIT KEYS FUNCTION KEYS HELP KEY RESET KEY CURSOR KEYS PAGE–UP/DOWN KEYS 283
  • Page 30626. SETTING AND DISPLAY UNIT NC FUNCTION B–63002EN/01 26.1.4 Separate–Type Standard MDI Unit (Horizontal Type) HELP KEY RESET KEY ADDRESS/NUMERIC KEYS EDIT KEYS CANCEL KEY INPUT KEY SHIFT KEY CURSOR KEYS PAGE–UP/DOWN FUNCTION KEYS KEYS 284
  • Page 307B–63002EN/01 NC FUNCTION 26. SETTING AND DISPLAY UNIT 26.1.5 Separate–Type Standard MDI Unit (Vertical Type) HELP KEY RESET KEY ADDRESS/NUMERIC KEYS EDIT KEYS CANCEL KEY INPUT KEY SHIFT KEY CURSOR KEYS FUNCTION KEYS PAGE–UP/DOWN KEYS 285
  • Page 30826. SETTING AND DISPLAY UNIT NC FUNCTION B–63002EN/01 26.1.6 Separate–Type FA Full Keyboard (Vertical Type) (for 160i/180i/210i) The key legends are the same as those of a personal computer keyboard. 286
  • Page 309B–63002EN/01 NC FUNCTION 26. SETTING AND DISPLAY UNIT 26.2 EXPLANATION OF THE KEYBOARD No. Key Function Reset key Used to reset the CNC to release an alarm or other similar state. (1) Help key Used to get help with operations such as for the MDI keys, when the operator does (2) not know what to do n
  • Page 31026. SETTING AND DISPLAY UNIT NC FUNCTION B–63002EN/01 No. Key Function Cursor keys Four cursor keys are provided. : Moves the cursor to the right or forwards in small units. (10) : Moves the cursor to left or backwards in small units. : Moves the cursor downward or forwards in large units. : Moves t
  • Page 311B–63002EN/01 NC FUNCTION 26. SETTING AND DISPLAY UNIT 26.2.2 The MDI panel has 10 soft keys (or 5 soft keys), a next-menu key on the Explanation of the Soft right, and a previous-menu key on the left. The next menu key and previous menu key are used to select the functions of the soft keys. Keys The
  • Page 31227. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01 27 DISPLAYING AND SETTING DATA 290
  • Page 313B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA 27.1 The following data are displayed. 7 soft keys can display maximum 640 characters (40 × 16 lines) and 12 soft keys can display maximum 2080 DISPLAY (80 × 26 lines). Explanations D Indication of statuses The status of the control unit is in
  • Page 31427. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01  Alarm message display Alarm message contents are displayed.  Present position display Relative position and position in the work coordinates are displayed in 3-times magnified characters.  Total position display Relative position, position
  • Page 315B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA D Operating monitor The load values (torque values) of spindle motor and servo motor are display displayed in bar chart. The most recent sampling values are displayed in bar chart display. Set the rated load value of motor corresponding to eac
  • Page 31627. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01 27.2 The Japanese, English, German, French, Italian, Spanish, Chinese, and Korean are prepared as display languages. Select the language to be LANGUAGE displayed by parameters. SELECTION 27.3 Time is displayed in the hour/minute/second format
  • Page 317B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA 27.5 In this function, functions of switches on the machine operator’s panel is done by operation on the MDI panel. Mode selection and jogging SOFTWARE override, etc. can be operated by setting operation via the MDI panel with OPERATOR’S PANEL
  • Page 31827. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01 OPERATOR’S PANEL O0000 N00000 BLOCK SKIP : OFF ON SINGLE BLOCK : OFF ON MACHINE LOCK : OFF ON DRY RUN : OFF ON PROTECT KEY : PROTECT RELEASE FEED HOLD : OFF ON ACTUAL POSITION (ABSOLUTE) X 0.000 Z 0.000 S 0 T0000 EDIT **** *** *** 09:36:48 [ M
  • Page 319B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA 27.6 File names in the floppy cassette (FANUC CASSETTE F1) and program file (FANUC PROGRAM FILE Mate can be listed on the display DIRECTORY DISPLAY (directory display). Each file name of up to 17 letters can be displayed OF FLOPPY in directory
  • Page 32027. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01 27.7 GRAPHIC DISPLAY FUNCTION 27.7.1 This function allows display of tool path on the screen, making program Graphic Display check easier. The following functions are offered. Function  Tool path of the machining program can be displayed. Mac
  • Page 321B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA 27.7.2 Created programs can be checked visually by displaying them using Dynamic Graphic graphic data. Display Dynamic graphic display Graphic data can be displayed in the following two drawing modes: function (for M series)  Tool path drawin
  • Page 32227. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01  In addition to two-dimensional drawings, isometric projection drawings and biplanar drawings can be created. Isometric projection drawing PATH GRAPHIC (EXECUTION) O1000 N00630 S 0 T0000 MDI **** *** *** 09:36:48 [ AUTO ][ START ][ STOP ][REW
  • Page 323B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA  Machining profile drawing mode  The profile of a workpiece that changes as the tool moves can be simulated and drawn three-dimensionally, making it easier to check programs visually. Blank figure SOLID GRAPHIC (BLANK) O0000 N00000 MDI ****
  • Page 32427. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01  The coordinate axes and projection angles can be changed at the operator’s option. Modification of a coordinate axis (inclination) SOLID GRAPHIC (REVIEW) O0000 N00000 MEM **** *** *** 09:36:48 [ ANEW ][ + ROT ][ – ROT ][ +TILT ][ –TILT ] Mod
  • Page 325B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA  The tool can be mounted parallel to any of the X, Y, and Z axes. Modification of a coordinate axis (vertical axis) SOLID GRAPHIC (EXECUTION) O1000 N00630 MDI **** *** *** 09:36:48 [ PARAM ][BLANK ][ EXEC ][REVIEW ][ (OPRT) ]  In addition to
  • Page 32627. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01 Tri-planar drawing SOLID GRAPHIC (3–PLANE) O1000 N00630 MEM **** *** *** 09:36:48 [ ][ ← ][ → ][ ↑ ][ ↓ ] Dynamic graphic display The following two display modes are available: function (for T series)  Tool path drawing mode Movement of the t
  • Page 327B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA  Animated drawing mode Accurate figures of the material, chuck, and tailstock are displayed on the screen. An animated simulation illustrates how the material will be cut by the tool. *** CHECKING OF NC DATA *** SCALE VALUE 0.576 10–01 *NC SI
  • Page 32827. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01 27.7.3 M series The background drawing function enables the drawing of a figure for one Background Drawing program while machining a workpiece under the control of another program. (M series) Explanations  Program selection Immediately after
  • Page 329B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA 27.8 The waveforms of servo data items (errors, torques, timing pulses, etc.) and signals between the CNC and the PMC can be displayed. SERVO WAVEFORM FUNCTION WAVE DIAGNOS. (GRAPHIC)) O0000 N00000 MDI **** *** *** [ START ][ TIME→][ ←TIME][ H
  • Page 33027. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01 27.9 SCREENS FOR SERVO DATA AND SPINDLE DATA 27.9.1 On the servo setting screen, parameters required for standard initialization Servo Setting Screen of the servo motor are listed. The parameters can also be set. SERVO SETTING O0000 N00000 X A
  • Page 331B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA 27.9.3 On the spindle setting screen, parameters required for standard Spindle Setting Screen initialization of the serial spindle are listed. The parameters can also be set. This screen is only for the main spindle connected to the first ampl
  • Page 33227. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01 27.9.5 On the spindle monitor screen, various data items related to the spindle Spindle Monitor Screen are listed. This screen is only for the main spindle of the first amplifier. SPINDLE MONITOR O1000 N00000 ALARM : AL–27(PC DISCON.) OPERATIO
  • Page 333B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA 27.10 The configurations of software and hardware required for maintenance of the CNC are displayed. SYSTEM The system configuration display function provides the following three CONFIGURATION screens: DISPLAY FUNCTION D Slot information scree
  • Page 33427. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01 Hardware (module) The slot number, board name, modules mounted on the board are information displayed for each slot. SYSTEM CONFIG(MODULE) O1234 N56789  SLOT 00 MOTHER BOARD  AXIS CTRL CARD : 0D DISPLAY CTRL CARD : OE CPU CARD : 01 FROM DIMM
  • Page 335B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA 27.11 When an alarm occurs, or when the operator is not certain what to do next, HELP FUNCTION pressing the HELP key on the MDI panel displays detailed alarm information or instructions for operation. One of the following three screens can be
  • Page 33627. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01  Operation instruction screen HELP (OPERATION METHOD) O1234 N00001 <<1. PROGRAM EDIT>> 1/4 *DELETE ALL PROGRAMS MODE : EDIT SCREEN: PROGRAM OPR : (O–9999) – *DELETE ONE PROGRAM MODE : EDIT SCREEN: PROGRAM OPR : (O+PROGRAM NUMBER) – <
  • Page 337B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA 27.12 A data protection key can be installed on the machine side for protection of various NC data. The following three input signals are offered, DATA PROTECTION according to type of data to be protected. KEY  KEY 1 Allows input of tool comp
  • Page 33827. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01 27.15 The remote diagnosis function allows CNC status monitoring and modification to CNC data to be performed remotely by menu–based REMOTE DIAGNOSIS operation. The remote diagnosis function, operating under MS–DOS, is installed on a standard
  • Page 339B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA  CNC → computer  Alarm information  Machine position  Absolute position  Skip position  Servo delay  Acceleration/deceleration delay  Diagnosis  Parameter  Tool life management data  Display screen status  Modal information  Pitch
  • Page 34027. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01 27.16 CNC programs stored in memory can be grouped according to their names, thus enabling the listing and output of CNC programs on a DIRECTORY DISPLAY group–by–group basis. AND PUNCH FOR A To assign multiple CNC programs to a single group, a
  • Page 341B–63002EN/01 NC FUNCTION 27. DISPLAYING AND SETTING DATA 27.18 The periodic maintenance screen shows the current statuses of those consumables that require periodic replacement (backup battery, LCD PERIODIC backlight, touch pad, etc.). An item whose service life has expired is MAINTENANCE indicated
  • Page 34227. DISPLAYING AND SETTING DATA NC FUNCTION B–63002EN/01 27.21 When the VGA graphic control function is supported, the VGA screen colors can be set on the color setting screen. COLOR SETTING SCREEN COLORING O0000 N00000 [1]  @ALARM 8  @SELECT WINDOW BAR 2  @TITLE @SOFT KEY 1 9  @NONE 3  @INPUT
  • Page 34328. PART PROGRAM STORAGE B–63002EN/01 NC FUNCTION AND EDITING 28 PART PROGRAM STORAGE AND EDITING 321
  • Page 34428. PART PROGRAM STORAGE AND EDITING NC FUNCTION B–63002EN/01 28.1 The following part program storage and editing is possible FOREGROUND  Program tape registration to the memory  Single program registration EDITING  Multi program tape registration  Program input via MDI  Program deletion  Sing
  • Page 34528. PART PROGRAM STORAGE B–63002EN/01 NC FUNCTION AND EDITING 28.3 The following editing is possible. EXPANDED PART  Conversion PROGRAM EDITING  Address conversion An address in the program can be converted to another address. For example address X in the program can be converted to address Y.  W
  • Page 34628. PART PROGRAM STORAGE AND EDITING NC FUNCTION B–63002EN/01 28.8 The following two screens can be displayed with graphic data for guidance in programming in the CNC format: CONVERSATIONAL  G code list PROGRAMMING OF  Standard format of a G-code block FIGURES (ONLY AT Programs can be created by r
  • Page 347B–63002EN/01 NC FUNCTION 29. DIAGNOSIS FUNCTIONS 29 DIAGNOSIS FUNCTIONS 325
  • Page 34829. DIAGNOSIS FUNCTIONS NC FUNCTION B–63002EN/01 29.1 The NC checks the following itself. SELF DIAGNOSIS  Abnormality of detection system FUNCTIONS  Abnormality of position control unit  Abnormality of servo system  Overheat  Abnormality of CPU  Abnormality of ROM  Abnormality of RAM  Abnorm
  • Page 349B–63002EN/01 NC FUNCTION 30. DATA INPUT/OUTPUT 30 DATA INPUT/OUTPUT The NC has the following input/output data. These data are input/output via various input/output devices as CRT/MDI, tape reader, etc.  Input data The NC has the following input data.  Part program  Tool compensation amount and W
  • Page 35030. DATA INPUT/OUTPUT NC FUNCTION B–63002EN/01 30.1 The following can be input/output via the reader/punch interface. READER/PUNCH  Part program registration/output INTERFACES  Tool offset amount, work zero point offset amount, input/output  Tool life management data input  Custom macro common v
  • Page 351B–63002EN/01 NC FUNCTION 30. DATA INPUT/OUTPUT 30.2 The following Input/Output devices are prepared, which are connectable to the reader/puncher interface. INPUT/OUTPUT DEVICES 30.2.1 When the Floppy Cassette is connected to the NC, machining programs FANUC Floppy stored in the NC can be saved on a
  • Page 35230. DATA INPUT/OUTPUT NC FUNCTION B–63002EN/01 30.4 Files on a memory card can be referenced, and different types of data such as part programs, parameters, and offset data on a memory card can be DATA INPUT/OUTPUT input and output in text file format. USING A MEMORY CARD The major functions are lis
  • Page 353B–63002EN/01 NC FUNCTION 30. DATA INPUT/OUTPUT 30.5 DNC1 is a poprietary communication network allowing information exchange between the cell controller and CNC machine tools. DNC1 CONTROL DNC1 is classified into two mode, Mode–1 and Mode–2, by the connection models. Explanations  Mode–1 In the Mod
  • Page 35430. DATA INPUT/OUTPUT NC FUNCTION B–63002EN/01 30.6 The FANUC DNC2 is a communication protocol enabling data transmission between the FANUC CNC unit and a personal computer by DNC2 CONTROL connecting them via the RS–232C interface. (ONLY AT 1–PATH CONTROL) The FANUC DNC2 has the following features:
  • Page 355B–63002EN/01 NC FUNCTION 30. DATA INPUT/OUTPUT 30.7 The dara server has the following features: DATA SERVER (1) Drive high–speed machining operation by calling the subprogram from a built–in hard disk on the DATA SERVER BOARD(described as “HDD” below). (2) Input a NC program in the Host Computer int
  • Page 35630. DATA INPUT/OUTPUT NC FUNCTION B–63002EN/01 30.8 Power Mate programs, parameters, macro variables, and diagnostic (PMC) data are input/output using FANUC I/O Link. DATA INPUT/OUTPUT With FANUC I/O Link, slaves in groups 0 to 15 can be connected, FUNCTION BASED enabling data input/output to and fr
  • Page 357B–63002EN/01 NC FUNCTION 30. DATA INPUT/OUTPUT 30.9 When the power motion series is used as an additional (slave) axis of the CNC, the power motion manager enables the display and setting of data POWER MOTION from the CNC. Up to eight slave units can be connected. MANAGER The power motion manager su
  • Page 35831. SAFETY FUNCTIONS NC FUNCTION B–63002EN/01 31 SAFETY FUNCTIONS 336
  • Page 359B–63002EN/01 NC FUNCTION 31. SAFETY FUNCTIONS 31.1 With the emergency stop, all commands stops, and the machine stops immediately. Connect the “emergency stop” signal both to the control EMERGENCY STOP unit and to the servo unit side. When emergency stop is commanded, servo excitation is also reset,
  • Page 36031. SAFETY FUNCTIONS NC FUNCTION B–63002EN/01 31.2 OVERTRAVEL FUNCTIONS 31.2.1 When the movable section has gone beyond the stroke end, a signal is Overtravel output, the axis decelerates to a stop, and overtravel alarm is displayed. All directions on all axes has overtravel signals. 31.2.2 The mova
  • Page 361B–63002EN/01 NC FUNCTION 31. SAFETY FUNCTIONS Format G22 X_ Y_ Z_ I_ J_ K_ ; On/off of stored stroke check 2 is commanded by program as follows: G22 : Stored stroke check function on G23 : Stored stroke check function off 31.2.4 M series The space within the range specified with parameters is inhibi
  • Page 36231. SAFETY FUNCTIONS NC FUNCTION B–63002EN/01 Format G22 X_ Z_ I_ K_ ; On/off of stored stroke check 2 is commanded by program as follows: G22 : Stored stroke check function on G23 : Stored stroke check function off 31.2.6 This function calculates the movement end point at the start of movement Stro
  • Page 363B–63002EN/01 NC FUNCTION 31. SAFETY FUNCTIONS Example 2) Inhibited area for stored stroke limit 2 End or 3 point a Start point Stops at point a according to stored stroke limit 2 or 3. Inhibited area for stored stroke limit 2 or 3 End point Start point→ Stops immediately upon the start of movement d
  • Page 36431. SAFETY FUNCTIONS NC FUNCTION B–63002EN/01 31.2.8 T series It is used for checking the interference between the chuck and tail stocks Chuck/Tail Stock and preventing the damage of machines. Set the area of entry prohibition from the exclusive setting screen Barrier (T series) according to the sha
  • Page 365B–63002EN/01 NC FUNCTION 31. SAFETY FUNCTIONS  Dimension definition of tail stock X L L1 TZ L2 D3 D2 D1 D Z : Workpiece coordinate system origin Symbol Description L Length of tail stock D Diameter of tail stock (Diameter input) L1 Length of tail stock (1) D1 Diameter of tail stock (1) (Diameter in
  • Page 36631. SAFETY FUNCTIONS NC FUNCTION B–63002EN/01 31.3 INTERLOCK 31.3.1 Axis feed specified to each axis can be stopped separately. If interlock is Interlock per Axis specified to any of the moving axis during cutting feed, all axes of the machine movement will decelerate to a stop. When interlock signa
  • Page 367B–63002EN/01 NC FUNCTION 31. SAFETY FUNCTIONS 31.4 Feed rate can be decelerated by an external deceleration signal from the machine side. A feed rate after deceleration can be set by parameter. EXTERNAL External deceleration is prepared every axis and every direction. DECELERATION When the tool is t
  • Page 36832. STATUS OUTPUT NC FUNCTION B–63002EN/01 32 STATUS OUTPUT 346
  • Page 369B–63002EN/01 NC FUNCTION 32. STATUS OUTPUT 32.1 This signal is sent to the PMC when NC power is on and control becomes possible. Sending of this signal will be stopped when NC power is turned NC READY SIGNAL off. 32.2 This signal is sent to the PMC when the servo system becomes operatable. Axes nece
  • Page 37032. STATUS OUTPUT NC FUNCTION B–63002EN/01 32.12 This signal is output to show move direction of each axis. This signal is output for each axis. AXIS MOVE DIRECTION SIGNAL 32.13 This signal shows that the move command is done under rapid traverse. RAPID TRAVERSING SIGNAL 32.14 This signal is output
  • Page 371B–63002EN/01 NC FUNCTION 33. EXTERNAL DATA INPUT 33 EXTERNAL DATA INPUT The external data input is as follows.  External tool compensation  External program number search  External work coordinate system shift  External machine zero point shift  External alarm message  External operator messag
  • Page 37233. EXTERNAL DATA INPUT NC FUNCTION B–63002EN/01 33.1 The tool compensation value for the offset number specified in the program can be externally modified. EXTERNAL TOOL The input signal designates whether the input tool offset amount is: COMPENSATION  absolute or incremental  geometry offset or
  • Page 373B–63002EN/01 NC FUNCTION 33. EXTERNAL DATA INPUT 33.6 Message to the operator is given from outside the NC, and the message is displayed. EXTERNAL The message is sent after the message number (0 to 999). Only one OPERATOR’S message with message number can be sent at a single time. Maximum MESSAGE 25
  • Page 37434. KEY INPUT FROM PMC (EXTERNAL KEY INPUT) NC FUNCTION B–63002EN/01 34 KEY INPUT FROM PMC (EXTERNAL KEY INPUT) When the PMC inputs the code signal corresponding to a key on the MDI panel to the CNC, the code signal can be input in the same way as with actual operation of the key on the MDI panel. F
  • Page 37535.PERSONAL COMPUTER B–63002EN/01 NC FUNCTION FUNCTION 35 PERSONAL COMPUTER FUNCTION The open CNC allows the machine tool builder to incorporate a high–level man–machine interface, such as conversational automatic programming and conversational operation that makes maximum use of the machine tool bu
  • Page 37635. PERSONAL COMPUTER FUNCTION NC FUNCTION B–63002EN/01 35.1 The CNC’s built–in personal computer function has the following features: BUILT–IN PERSONAL  High compatibility with the IBM PC(*1) COMPUTER  Windows 95 operating system, which supports many software FUNCTION products for the IBM PC(*1)
  • Page 37735.PERSONAL COMPUTER B–63002EN/01 NC FUNCTION FUNCTION Personal computer hardware for open CNC (personal computer function built into CNC) Item Specification Remarks CPU Intel PentiumTM or Select either CPU. Intel i486TMDX4 *1 Main memory 32M bytes max. For Pentium 24M bytes max. For i486 Hard disk
  • Page 37835. PERSONAL COMPUTER FUNCTION NC FUNCTION B–63002EN/01 35.2 The high–speed serial bus is a serial interface used to transfer data at high speed between the CNC control unit and a personal computer installed on HIGH–SPEED SERIAL the operator panel side. BUS (HSSB) By installing a dedicated interface
  • Page 379III. AUTOMATIC PROGRAMMING FUNCTION
  • Page 380AUTOMATIC PROGRAMMING 1. OUTLINE OF CONVERSATIONAL B–63002EN/01 FUNCTION AUTOMATIC PROGRAMMING 1 OUTLINE OF CONVERSATIONAL AUTOMATIC PROGRAMMING FANUC provides conversational automatic programming functions for lathes and machining centers. Two conversational automatic programming functions are prov
  • Page 3812. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING LATHES FUNCTION B–63002EN/01 2 CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR LATHES There are two conversational automatic programming functions for lathes: CAP II and Super CAP T and Super CAP II T. The difference betwee
  • Page 3822. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION LATHES 2.1 CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION II (CAP II) 2.1.1 CAP II is a conversational automatic programming function for lathes. Features It has the following features:  Part figures can
  • Page 3832. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING LATHES FUNCTION B–63002EN/01 2.1.3 Outline of the Conversational Automatic Programming Function Machining types In CAP II, the following machining types can be determined automatically or selected manually:  Outer surface ro
  • Page 3842. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION LATHES Basic menu screen Operations with CAP II always begin with the basic menu screen shown at the following. If the user cannot determine the next operation on a conversational screen, the user can pr
  • Page 3852. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING LATHES FUNCTION B–63002EN/01 Part figure input screen Part figures are input in a batch by using symbolic keys ( , , , , , , , , , and ). Functions are available for simplifying part figure input; these functions include the
  • Page 3862. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION LATHES Tool data input screen Tool data input and modifications are made on this screen. A tool currently selected is indicated on the screen, allowing the user to easily check tool data. *** MACHINING D
  • Page 3872. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING LATHES FUNCTION B–63002EN/01 Screen for setting Cutting conditions are input or modified on this screen. The initial values cutting conditions are set automatically according to the parameters and blank material. *** MACHININ
  • Page 3882. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION LATHES Machining time display The cutting time and rapid traverse time are displayed for each machining screen type. A bar chart is displayed so that the user can check the time allotment at a glance. **
  • Page 3892. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING LATHES FUNCTION B–63002EN/01 2.2 SUPER CAP T/ SUPER CAP II T 2.2.1 Super CAP T and Super CAP II T are conversational automatic Features programming functions a for lathes. It has the following features:  Simple operation  P
  • Page 3902. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION LATHES 2.2.3 Outline of the Conversational Automatic Programming Function Machining types In Super CAP T and Super CAP II T , the following machining types can be selected:  Bar machining  Pattern repe
  • Page 3912. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING LATHES FUNCTION B–63002EN/01 Basic menu screen Operations with Super CAP T and Super CAP II always begin with the basic menu screen shown here. If the user cannot determine the next operation on a conversational screen, the u
  • Page 3922. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION LATHES Conversational program A machining profile can be input easily by using intersection automatic input screen (inputting a calculation and pocket calculator format calculation. machining profile) Th
  • Page 3932. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING LATHES FUNCTION B–63002EN/01 Program directory Programs created conversationally are listed on the program directory screen screen. The user can choose from these programs.The figure produced by a specific program can be disp
  • Page 3942. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION LATHES Tooling screen Tool assignment to the turret and tool offset measurement for each tool can be performed easily on the tooling screen which lists the tools used in the machining program. *** HEAD–L
  • Page 3952. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING LATHES FUNCTION B–63002EN/01 NC program output The machining program created conversationally can be run directly. function The program can also be converted and executed as an NC program. Furthermore, when modifications are
  • Page 3962. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION LATHES 2.3 SYMBOLIC CAP T 2.3.1 Symbolic CAP T is a conversational automatic programming function for Features of lathes. It has the following features:  User–friendly operation procedure that is easy t
  • Page 3972. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING LATHES FUNCTION B–63002EN/01 2.3.3 Conversational Automatic Programming Function Figure input  Symbolic input  CAD input  CAD data input (DXF) Machining type Symbolic CAP T can automatically determine the following machini
  • Page 3982. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION LATHES Symbolic CAP T basic screen  Symbolic CAP T is easy to use for all users, from beginners to experts, thanks to its support of graphical menus (icons) and mouse–driven conversational processing. M
  • Page 3992. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING LATHES FUNCTION B–63002EN/01 Part figure input screen  Figures for parts can easily be input by using symbolic keys such as arrows.  The input figures are drawn on the screen, thus making checking easier.  CAD input facili
  • Page 4002. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION LATHES Machining definition  The automatic process determination function automatically creates the processes shown below.  The automatic process determination function automatically determines the mac
  • Page 4012. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING LATHES FUNCTION B–63002EN/01 NC data preparation  A tool path can be created without redundancy.  The format of the NC data can be customized using an NC machine file.  Three–dimensional animated machining simulation and t
  • Page 4023. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION MACHINING CENTERS 3 CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR MACHINING CENTERS Super CAP M and Super CAP II M are provided as the conversational automatic programming function for machining cent
  • Page 4033. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING MACHINING CENTERS FUNCTION B–63002EN/01 3.1 Super CAP M and Super CAP II M are performed by using conversational control software and a custom macro program. In Super CAP M and FEATURES Super CAP II M, therefore, many macro i
  • Page 4043. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION MACHINING CENTERS 3.2 OUTLINE OF THE MACRO LIBRARY Machining type In Super CAP M and Super CAP II M, the following machining types can be selected:  Drilling (eight types + hole position menu: Nine type
  • Page 4053. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING MACHINING CENTERS FUNCTION B–63002EN/01 Tool/cutting condition/ Tool data, cutting condition data, and pre–tool data can be input easily by pre–tool automatic following the instructions displayed on the screen. determination
  • Page 4063. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION MACHINING CENTERS 3.3 OUTLINE OF THE CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION Basic menu screen Operations with Super CAP M and Super CAP II M always begin with the following basic menu screen. When
  • Page 4073. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING MACHINING CENTERS FUNCTION B–63002EN/01 Conversational program Programmed data is listed in an easy–to–understand form. editing screen On this screen, editing operations such as movement, copy, and deletion of processes can b
  • Page 4083. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION MACHINING CENTERS Full graphic function Machining profiles, tool figures, and tool paths can be drawn in the isometric mode, biplane drawing mode, and so forth. In addition, an animated simulation functi
  • Page 4093. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING MACHINING CENTERS FUNCTION B–63002EN/01 3.4 OTHER OPTIONAL FUNCTIONS NC program output A machining program created conversationally can be run directly. The function program can also be converted and then executed as an NC pr
  • Page 4103. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION MACHINING CENTERS Background drawing A machining program can be created and checked using the drawing function function while another program is being executed for machining. By using this function, the
  • Page 4113. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING MACHINING CENTERS FUNCTION B–63002EN/01 In addition, simulation for the machining profile, removal, tool path, and others functions are enabled during cutting. PATH GRAPHIC (EXECUTION) O4010 N04010 X 0.000 Y 0.000 Z 1.000 U 9
  • Page 4123. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION MACHINING CENTERS 3.5 SYMBOLIC CAP M Features Symbolic CAP M is conversational automatic programming software for machining centers. It has the following features:  User–friendly operation that is easy
  • Page 4133. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING MACHINING CENTERS FUNCTION B–63002EN/01 Windows compatibility Symbolic CAP M can run under Windows, thus offering a user–friendly operating environment with icons, graphics, and windows. Powerful figure input Figures can be
  • Page 4143. CONVERSATIONAL AUTOMATIC AUTOMATIC PROGRAMMING PROGRAMMING FUNCTION FOR B–63002EN/01 FUNCTION MACHINING CENTERS Fully automatic process An optimum machining process can be automatically determined simply determination by entering blank and part figures. Real machining High–speed real machining si
  • Page 4153. CONVERSATIONAL AUTOMATIC PROGRAMMING FUNCTION FOR AUTOMATIC PROGRAMMING MACHINING CENTERS FUNCTION B–63002EN/01 NC connection module A large amount of data can be transferred to and from the CNC or PMC (development via an open data bus. This function is used to enable the direct scheduled) manipu
  • Page 416APPENDI
  • Page 417B–63002EN/01 APPENDIX A. RANGE OF COMMAND VALUE A RANGE OF COMMAND VALUE 397
  • Page 418A. RANGE OF COMMAND VALUE APPENDIX B–63002EN/01 A.1 T SERIES Linear axis  In case of metric input, feed screw is metric Increment system IS–B IS–C Least input increment 0.001 mm 0.0001 mm Least command increment X : 0.0005 mm X : 0.00005 mm Y : 0.001 mm Y : 0.0001 mm Max. programmable ±99999.999 mm
  • Page 419B–63002EN/01 APPENDIX A. RANGE OF COMMAND VALUE  In case of inch input, feed screw is inch Increment system IS–B IS–C Least input increment 0.0001 inch 0.00001 inch Least command increment X : 0.00005 inch X : 0.000005 inch Y : 0.0001 inch Y : 0.00001 inch Max. programmable ±9999.9999 inch ±999.999
  • Page 420A. RANGE OF COMMAND VALUE APPENDIX B–63002EN/01 Rotation axis Increment system IS–B IS–C Least input increment 0.001 deg 0.0001 deg Least command increment ±0.001 deg ±0.0001 deg Max. programmable ±99999.999 deg ±9999.9999 deg dimension Max. rapid traverse *1 240000 deg/min 100000 deg/min Feedrate r
  • Page 421B–63002EN/01 APPENDIX A. RANGE OF COMMAND VALUE A.2 M SERIES Linear axis  In case of metric input, feed screw is metric Increment system IS–A IS–B IS–C Least input increment 0.01 mm 0.001 mm 0.0001 mm Least command 0.01 mm 0.001 mm 0.0001 mm increment Max. programmable ±999999.99 mm ±99999.999 mm ±
  • Page 422A. RANGE OF COMMAND VALUE APPENDIX B–63002EN/01  In case of inch input, feed screw is inch Increment system IS–A IS–B IS–C Least input increment 0.001 inch 0.0001 inch 0.00001 inch Least command in- 0.001 inch 0.0001 inch 0.00001 inch crement Max. programmable ±99999.999 ±9999.9999 ±9999.9999 dimen
  • Page 423B–63002EN/01 APPENDIX A. RANGE OF COMMAND VALUE Rotation axis Increment system IS–B IS–C Least input increment 0.001 deg 0.0001 deg Least command in- ±0.001 deg ±0.0001 deg crement Max. programmable ±99999.999 deg ±9999.9999 deg dimension Max. rapid traverse *1 240000 deg/min 100000 deg/min Feedrate
  • Page 424B. FUNCTIONS AND TAPE FORMAT LIST APPENDIX B–63002EN/01 B FUNCTIONS AND TAPE FORMAT LIST 404
  • Page 425B–63002EN/01 APPENDIX B. FUNCTIONS AND TAPE FORMAT LIST B.1 Some functions cannot be added as options depending on the model. In the tables below, IP :presents a combination of arbitrary axis T SERIES addresses using X and Z. x = 1st basic axis (X usually) z = 2nd basic axis (Z usually) (1/5) Functi
  • Page 426B. FUNCTIONS AND TAPE FORMAT LIST APPENDIX B–63002EN/01 (2/5) Functions Illustration Tape format Plane selection G17 ; (G17, G18, G19) G18 ; G19 ; Inch/metric conversion Inch input : G20 (G20, G21) Metric input : G21 Stored stroke check 2, 3 (X, Z) G22X_ Z_ I_K_ ; (G22, G23) G23 ; (I, K) Spindle spe
  • Page 427B–63002EN/01 APPENDIX B. FUNCTIONS AND TAPE FORMAT LIST (3/5) Functions Illustration Tape format Measurement Automatic tool compensation position G36 X xa ; (G36, G37) G37 Z za ; Measurement position arrival signal Start position Compensation value ÇÇÇ ÇÇÇ Tool–tip radius compensation G41 G41 (G40,
  • Page 428B. FUNCTIONS AND TAPE FORMAT LIST APPENDIX B–63002EN/01 (4/5) Functions Illustration Tape format Custom macro One–shot call (G65, G66, G67) Macro G65 P_L ; O_ ; P : Program number G65 P_L_ ; L : Repetition count M99 ; Modal call G66 P_L ; G67 ; Cancel Mirror image for double G6
  • Page 429B–63002EN/01 APPENDIX B. FUNCTIONS AND TAPE FORMAT LIST (5/5) Functions Illustration Tape format Canned cycle Refer to II.14. FUNCTIONS TO N_ G70 P_ Q_ ; (G71 to G76) SIMPLIFY PROGRAMMING G71 U_ R_ ; (G90, G92, G94) G71 P_ Q_ U_ W_ F_ S_ T_ ; G72 W_ R_ ; G72 P_ Q_ U_ W_ F_ S_ T_ ; G73 U_ W_ R_ ; G73
  • Page 430B. FUNCTIONS AND TAPE FORMAT LIST APPENDIX B–63002EN/01 B.2 Some functions cannot be added as options depending on the model. In the tables below, IP :presents a combination of arbitrary axis M SERIES addresses using X,Y,Z,A,B and C (such as X_Y_Z_A_). x = 1st basic axis (X usually) y = 2nd basic ax
  • Page 431B–63002EN/01 APPENDIX B. FUNCTIONS AND TAPE FORMAT LIST (2/6) Functions Illustration Tape format Look–ahead control G08 P1 ; (G08) Look–ahead control mode on G08 P0 ; Look–ahead control mode off Exact stop (G09) Velocity G09 IP_; Time Change of offset value by program G10 P_R_; (G10) ÇÇÇ ÇÇÇ G41 ÇÇÇ
  • Page 432B. FUNCTIONS AND TAPE FORMAT LIST APPENDIX B–63002EN/01 (3/6) Functions Illustration Tape format Inch/metric G20 ; Inch input conversion (G20, G21) G21 ; Metric input Stored stroke check (XYZ) G22 X_Y_Z_I_J_K_ ; (G22, G23) G23 ; Cancel (IJK) IP Reference position return G27 IP_ ; check (G27) Start p
  • Page 433B–63002EN/01 APPENDIX B. FUNCTIONS AND TAPE FORMAT LIST (4/6) Functions Illustration Tape format Tool length compensation A G43 (G43, G44, G49) Z_ H_ ; Offset G44 G43 Z H_ ; G44 H : Tool offset number G49 : Cancel Tool length compensa- Z_ G17 G43 tion B Y_ G18 G44 H_ ; (G43, G44, G49) X_ G19 G17 G43
  • Page 434B. FUNCTIONS AND TAPE FORMAT LIST APPENDIX B–63002EN/01 (5/6) Functions Illustration Tape format Machine coordinate system G53 IP_ ; selection (G53) Workpiece coordinate G54 IP system selection Offset from : IP _ ; (G54 to G59) workpiece G59 Additional workpiece coordi- origin nate system selection
  • Page 435B–63002EN/01 APPENDIX B. FUNCTIONS AND TAPE FORMAT LIST (6/6) Functions Illustration Tape format ÇÇ ÇÇ Change of workpiece G92 IP_ ; coordinate system (G92) IP Ç Ç Workpiece coordinate G92 IP_ ; system change (G92) IP Workpiece coordinate G92.1 IP 0 ; system preset (G92.1) Feed per minute/rotation m
  • Page 436C. LIST OF TAPE CODE APPENDIX B–63002EN/01 C LIST OF TAPE CODE ISO code EIA code Custom R Remarksk macro B Character 8 7 6 5 4 3 2 1 Character 8 7 6 5 4 3 2 1 Not Used used 0    0   Number 0 1      1   Number 1 2      2   Number 2 3      3     Number 3 4      4   N
  • Page 437B–63002EN/01 APPENDIX C. LIST OF TAPE CODE ISO code EIA code Custom R Remarks k macro B Character 8 7 6 5 4 3 2 1 Character 8 7 6 5 4 3 2 1 Not Used used Z      z     Address Z Delete DEL          Del         (deleting a   mispunch) No. punch. With EIA code, this code can
  • Page 438C. LIST OF TAPE CODE APPENDIX B–63002EN/01 ISO code EIA code Custom R Remarksk macro B Character 8 7 6 5 4 3 2 1 Character 8 7 6 5 4 3 2 1 Not Used used Parameter =         Equal sign  (No. 6011) Right angle >        ___    bracket Question ?        ___    mark Commercia
  • Page 439B–63002EN/01 APPENDIX D. EXTERNAL DIMENSIONS BASIC UNIT D EXTERNAL DIMENSIONS BASIC UNIT 419
  • Page 440D. EXTERNAL DIMENSIONS BASIC UNIT APPENDIX B–63002EN/01 Fig. 1 EXTERNAL DIMENSIONS OF CNC CONTROL UNIT WITH 7.2″/8.4″ LCD At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. Mounting hole diagram M4 stud No optional slot Two optional slots Four optional slots
  • Page 441B–63002EN/01 APPENDIX D. EXTERNAL DIMENSIONS BASIC UNIT Fig. 2 EXTERNAL DIMENSIONS OF CNC CONTROL UNIT WITH 9.5″/10.4″ LCD At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. Mounting hole diagram M4 stud No optional slot Two optional slots Four optional slots
  • Page 442E. PRINT BOARD APPENDIX B–63002EN/01 E PRINT BOARD 422
  • Page 443B–63002EN/01 APPENDIX E. PRINT BOARD Motherboard (without PC functions) Rear of the unit COP10A (Connector on axis control card) JD36A JD36B JA40 JD1A JA41 CA55 CA54 CP1B CP1A Motherboard CN3 CN8B JNA Motherboard CN2 JD36A JD36B JA40 JD1A JA41 CA55 CA54 CP1B CP1A Axis control card Display control ca
  • Page 444E. PRINT BOARD APPENDIX B–63002EN/01 Connector name Function COP10A Servo amplifier (FSSB) CA55 MDI CA54 Servo check JD36A RS–232C serial port JD36B RS–232C serial port JA40 Analog output/high–speed DI JD1A Serial I/O Link JA41 Serial spindle/position coder CP1B DC24V–OUT CP1A DC24V–IN JNA F–BUS int
  • Page 445B–63002EN/01 APPENDIX E. PRINT BOARD Motherboard (with PC functions) Rear of the unit COP10A (Connector on axis control card) JD33 CA55 CA54 JD36A JD36B JA40 JD1A JA41 CN2 CD32B CP1B CP1A CD32A CNY1 CD34 CNH1 Motherboard CN3 CN8B JNA Motherboard CN2 JD33 CA55 CA54 JD36A JD36B JA40 JD1A JA41 CD32B CP
  • Page 446E. PRINT BOARD APPENDIX B–63002EN/01 Connector name Function JD33 RS–232C on PC side COP10A Servo amplifier (FSSB) CA55 MDI CA54 Servo check JD36A RS–232C serial port JD36B RS–232C serial port JA40 Analog output/high–speed DI JD1A Serial I/O Link JA41 Serial spindle/position coder CP1B DC24V–OUT CP1
  • Page 447B–63002EN/01 APPENDIX E. PRINT BOARD Inverter PCB With 4 option slots CN39A CN39B CN39C CN39D CP1 CP8 CN3 Without option slots or with 2 option slots CN39A CN39B CP1 CP8 CN3 Connector name Function CN39A CN39B F power Fan CN39C CN39D CP8 Battery CP1 LCD backlight power CN3 Inverter PCB power 427
  • Page 448E. PRINT BOARD APPENDIX B–63002EN/01 Sub–CPU board CPU card Axis control card COP10A JNA F–BUS connector CA54 JA41 JA40 Connector name Function COP10A Servo amplifier (FSSB) CA54 Servo check JA41 Serial spindle/position coder JA40 Analog output Sub–CPU for 2 to 8 servo Spindle control circuit Analog
  • Page 449B–63002EN/01 APPENDIX E. PRINT BOARD Loader control board Axis control card CPU card COP10A JNA F–BUS connector CA54 JD1A Connector name Function COP10A Servo amplifier (FSSB) CA54 Servo check JD1A Serial I/O Link 2 or 4 servo Main memory for PMC control Loader control axes loader control circuit fu
  • Page 450E. PRINT BOARD APPENDIX B–63002EN/01 Serial communication board (remote buffer/ DNC1/DNC2/HDLC) CPU card JNA F–BUS connector JD28A JD6A Connector name Function JD28A RS–232C serial port JD6A RS–422 serial port Communication function 430
  • Page 451B–63002EN/01 APPENDIX E. PRINT BOARD C board CPU card JNA F–BUS connector C function for PMC 431
  • Page 452E. PRINT BOARD APPENDIX B–63002EN/01 CAP–II board CPU card JNA F–BUS connector  Connector name Function Connector name Function CP8B For SRAM backup battery CAP II function 432
  • Page 453B–63002EN/01 APPENDIX E. PRINT BOARD RISC board JNA F–BUS connector High–precision contour control function 433
  • Page 454E. PRINT BOARD APPENDIX B–63002EN/01 Data server board JNA Add–on board F–BUS connector CNH1 CD27 CD27 is provided on the add–on board. Connector name Function CNH1 IDE hard disk interface CD27 Ethernet interface Data server function 434
  • Page 455B–63002EN/01 APPENDIX E. PRINT BOARD HSSB interface board JNA F–BUS connector COP7 Connector name Function COP7 High–speed serial bus interface High–speed serial bus interface 435
  • Page 456F. EXTERNAL DIMENSIONS MDI UNIT APPENDIX B–63002EN/01 F EXTERNAL DIMENSIONS MDI UNIT 436
  • Page 457B–63002EN/01 APPENDIX F. EXTERNAL DIMENSIONS MDI UNIT Fig. 1 EXTERNAL DIMENSIONS OF SEPARATE–TYPE SMALL MDI UNIT Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. 437
  • Page 458F. EXTERNAL DIMENSIONS MDI UNIT APPENDIX B–63002EN/01 Fig. 2 EXTERNAL DIMENSIONS OF SEPARATE–TYPE STANDARD MDI UNIT Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. 438
  • Page 459B–63002EN/01 APPENDIX F. EXTERNAL DIMENSIONS MDI UNIT EXTERNAL DIMENSIONS OF SEPARATE–TYPE STANDARD MDI UNIT (HORIZONTAL TYPE) Fig. 3 Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. 439
  • Page 460F. EXTERNAL DIMENSIONS MDI UNIT APPENDIX B–63002EN/01 EXTERNAL DIMENSIONS OF SEPARATE–TYPE STANDARD MDI UNIT (VERTICAL TYPE) Fig. 4 Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. 440
  • Page 461B–63002EN/01 APPENDIX F. EXTERNAL DIMENSIONS MDI UNIT EXTERNAL DIMENSIONS OF SEPARATE–TYPE STANDARD MDI UNIT (VERTICAL TYPE) FOR 160i/180i Fig. 5 Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. 441
  • Page 462F. EXTERNAL DIMENSIONS MDI UNIT APPENDIX B–63002EN/01 Fig. 6 EXTERNAL DIMENSIONS OF FA FULL KEYBOARD Mounting hole diagram M4 stud At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. 442
  • Page 463B–63002EN/01 APPENDIX F. EXTERNAL DIMENSIONS MDI UNIT Fig. 7(a) EXTERNAL DIMENSIONS OF 101–TYPE FULL KEYBOARD (ENGLISH) Specification No.: A86L–0001–0210 NOTE This keyboard is not dust–proof. It should be used for program development only. It can be used at temperatures of between 0 and 40°C. 443
  • Page 464F. EXTERNAL DIMENSIONS MDI UNIT APPENDIX B–63002EN/01 Fig. 7(b) EXTERNAL DIMENSIONS OF 106–TYPE FULL KEYBOARD (JAPANESE) Specification No.: A86L–0001–0211 NOTE This keyboard is not dust–proof. It should be used for program development only. It can be used at temperatures of between 0 and 40°C. 444
  • Page 465B–63002EN/01 APPENDIX F. EXTERNAL DIMENSIONS MDI UNIT Fig. 8 EXTERNAL DIMENSIONS OF MOUSE Specification No.: A86L–0001–0212 66±2 13±1 25±1.5 104±2 41.5 ± 2 1.5±1 Units: mm NOTE This mouse is not dust–proof. It should be used for program development only. It can be used at temperatures of between 0 a
  • Page 466G. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63002EN/01 G EXTERNAL DIMENSIONS OF EACH UNIT 446
  • Page 467B–63002EN/01 APPENDIX G. EXTERNAL DIMENSIONS OF EACH UNIT EXTERNAL DIMENSIONS OF HIGH–SPEED SERIAL BUS INTERFACE BOARD TYPE 2 (FOR PC) Fig. 1 Specification No.: A20B–8100–0100 447
  • Page 468G. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63002EN/01 Fig. 2 POSITION CODER Specification : A86L–0026–0001#102 (Max. 4000rpm) A86L–0026–0001#002 (Max. 6000rpm) 2 +0 –0.11 φ14.3 φ68 –0.006 –0.009 –0.017 –0.025 φ16 φ15 φ50 1.15 +0.14 –0 20 5 Connector 30 3 98 4 φ5.4 Note : Mechanical specification
  • Page 469B–63002EN/01 APPENDIX G. EXTERNAL DIMENSIONS OF EACH UNIT Fig. 3 MANUAL PULSE GENERATOR Specification : A860–0202–T001 83.5 φ80.0 φ55.0 50.0 30.0 M4X8.0 60.0 3 holes equally spaced on a 72 dia PULSE GENERATOR 11.0 FANUC LTD 0V A 5VB M3 screw terminal 120.0° 449
  • Page 470G. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63002EN/01 Fig. 4 PENDANT TYPE MANUAL PULSE GENERATOR Specification : A860–0202–T004 to T015 A860–0202–T004 to T009 90 38.0 M3 screw terminal 25 140 100.0 39.0 M3 screw terminal A860–0202–T010 to T015 90 38.0 M3 screw terminal 25 140 100.0 39.0 M3 screw
  • Page 471B–63002EN/01 APPENDIX G. EXTERNAL DIMENSIONS OF EACH UNIT Fig. 5 EXTERNAL DIMENSIONS OF SEPARATE DETECTOR INTERFACE UNIT 451
  • Page 472G. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63002EN/01 Fig. 6 BATTERY CASE FOR SEPARATE TYPE ABSOLUTE PULSE CODER Specification : A06B–6050–K060 103 Minus polarity indication 4–M4 counter sinking Plus polarity indication Plus terminal with 3–M3 screw holes Minus terminal with 3–M3 screw holes FAN
  • Page 473B–63002EN/01 APPENDIX G. EXTERNAL DIMENSIONS OF EACH UNIT Fig. 7 EXTERNAL DIMENSIONS OF TAP 50 25 25 5 5 65 5 32.5 1 2 3 100 35 120 Fig. 8 EXTERNAL DIMENSIONS OF TERMINAL RESISTANCE UNIT 39.3 16.0 ÔÔÔ 47.0 ÔÔÔ 453
  • Page 474G. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63002EN/01 Fig. 9 EXTERNAL DIMENSIONS OF EXTERNAL CNC BATTERY UNIT Main unit Cover 103 115 M4 tap  4 70 81 93 5 13.5 47 Mounting panel hole drilling Mounting hole (countersink) 145 The battery unit is fitted with a 14–m battery cable. 454
  • Page 475B–63002EN/01 APPENDIX G. EXTERNAL DIMENSIONS OF EACH UNIT Fig. 10 EXTERNAL DIMENSIONS OF PUNCH PANEL (NARROW TYPE) Mounting hole diagram At the rear of the metal panel, the area within 8 mm of the outside edge is left unpainted. 455
  • Page 476G. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63002EN/01 Fig. 11 PORTABLE TAPE READER WITHOUT REELS Specification : A13B–0074–B001 380 240 Paint : Munsell No. 5GY3.5/0.5 leather tone finish Weight : Applox. 15kg 456
  • Page 477B–63002EN/01 APPENDIX G. EXTERNAL DIMENSIONS OF EACH UNIT Fig. 12 PORTABLE TAPE READER WITH REELS Specification : A13B–0087–B001 530 457
  • Page 478G. EXTERNAL DIMENSIONS OF EACH UNIT APPENDIX B–63002EN/01 Fig. 13 STANDARD MACHINE OPERATOR’S PANEL Specification : A02B–0080–C141 (T series) A02B–0080–C142 (M series) 458
  • Page 479B–63002EN/01 Index ƠNumbersơ Basic addresses and command value range, 121 Bell–shaped acceleration/deceleration after cutting feed 1–block plural M command, 114 interpolation, 71 2nd, 3rd and 4th reference position return (G30), 79 Buffer register, 271 Built–in personal computer function, 354 Butt–t
  • Page 480INDEX B–63002EN/01 Cs contour control, 26, 106 Explanation of the function keys, 288 Custom macro, 213, 214 Explanation of the keyboard, 287 Cutter compensation (M series), 181 Explanation of the soft keys, 289 Cutter compensation B (G40 - 42), 181 Exponential function interpolation (G02.3, G03.3) (
  • Page 481B–63002EN/01 INDEX Grinding-wheel wear compensation by continuous dressing (M series), 190 ƠKơ Grooving in X-axis (G75), 146 Key input from PMC (External key input), 352 ƠHơ ƠL ơ Label skip, 123 Handle feed in the same mode as for jogging, 264 Language selection, 294 Handle interruption, 275 Linear
  • Page 482INDEX B–63002EN/01 Memory operation, 269 Pattern data input, 221 Mirror image, 239 Pattern repeating (G73), 143 Mirror image for double turrets (G68, G69) (T series), 156 Peck drilling in Z-axis (G74), 145 Miscellaneous functions, 113, 114 Per minute feed (G94), 65 Move signal, 347 Per revolution fe
  • Page 483B–63002EN/01 INDEX Rewind, 270 Smooth interpolation (G05.1) (M series), 53 Rewinding signal, 347 Software operator’s panel, 295 Rigid tap, 131 Spindle adjustment screen, 309 Rigid tapping return (M series), 277 Spindle functions, 100 Rotation axis roll–over function, 99 Spindle monitor screen, 310 R
  • Page 484INDEX B–63002EN/01 Thread cutting cycle (G76), 147 Tool offset (T series), 174 Thread cutting cycle (G78) (with G code system A: G92), 135 Tool offset amount memory (T series), 185 Thread cutting cycle retract (T series), 272 Tool retract & recover, 273 Thread cutting signal, 348 Torque limit skip (
  • Page 485Revision Record FANUC Series 16i/18i/21i/160i/180i/210i–MODEL A DESCRIPTIONS (B–63002EN) 01 Apr.,’97 Edition Date Contents Edition Date Contents
  • Page 486· No part of this manual may be reproduced in any form. · All specifications and designs are subject to change without notice.
  • Page 487TECHNICAL REPORT NO.TMN 01/116E General Manager of Software Development Center FANUC Series 16i/18i21i/20i/160i/18i/210i-MODEL A DESCRIPTIONS CONNECTION MANUAL (FUNCTION) Concerning the addition of Look-Ahead Bell-Shaped Acceleration/Deceleration Before Interpolation Time Constant Change Function 1.
  • Page 488FANUC Series 16/18/160/180 - MODEL C CONNECTION MANUAL (FUNCTION) Modification of “Linear interpolation type positioning” 1. Type of applied technical documents Name FANUC Series 16/18/160/180 - MODEL C CONNECTION MANUAL (FUNCTION) Spec. No. / B-62753EN-1/01 Version 2. Summary of change Group Name /
  • Page 4891 Application This report is applied to following CNCs. Series 16/160 - MODEL C Series 18/180 - MODEL C This report is a supplement for a following manual. FANUC Series 16/18/160/180 - MODEL C CONNECTION MANUAL (FUNCTION) (B-62753EN-1/01) 2 Outline In the above-mentioned manuals, the explanation of
  • Page 490FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A DESCRIPTIONS Concerning the addition of Look-Ahead Bell-Shaped Acceleration/Deceleration Before Interpolation Time Constant Change Function 1.Type of applied technical documents Name FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A DESCRIPTIONS
  • Page 491Look-ahead Bell-Shaped Acceleration/Deceleration Before Interpolation Time Constant Change Function (M Series) General In Look-ahead bell-shaped acceleration/deceleration before interpolation, the speed during acceleration/deceleration is as shown in the figure below. Linear Speed acceleration/decel
  • Page 492Linear acceleration/deceleration not reaching specified acceleration/deceleration Speed Specified speed Time T1 T1 T2 Fig. 2 If linear acceleration/deceleration not reaching the specified acceleration occurs in AI contour control (AICC) mode or AI Nano contour control (AI nanoCC) mode or AI High Pre
  • Page 493Speed Non-linear acceleration/deceleration Specified speed Time T1' T2' T2' Fig. 3 FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A DESCRIPTIONS TITLE Concerning the addition of Look-Ahead Bell-Shaped Acceleration/Deceleration Before Interpolation Time Constant Change Function 01 01.08.29 Newly R
  • Page 494FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A CONNECTION MANUAL (FUNCTION) Concerning the addition of Look-Ahead Bell-Shaped Acceleration/Deceleration Before Interpolation Time Constant Change Function 1.Type of applied technical documents FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A Na
  • Page 495Look-ahead Bell-Shaped Acceleration/Deceleration Before Interpolation Time Constant Change Function (M Series) General In Look-ahead bell-shaped acceleration/deceleration before interpolation, the speed during acceleration/deceleration is as shown in the figure below. Linear Speed acceleration/decel
  • Page 496Linear acceleration/deceleration not reaching specified acceleration/deceleration Speed Specified speed Time T1 T1 T2 Fig. 2 If linear acceleration/deceleration not reaching the specified acceleration occurs in AI contour control (AICC) mode or AI Nano contour control (AI nanoCC) mode or AI High Pre
  • Page 497Speed Non-linear acceleration/deceleration Specified speed Time T1' T2' T2' Fig. 3 Description ・Methods of specifying the acceleration/deceleration reference speed The acceleration/deceleration reference speed is the feedrate used as the reference for calculating optimum acceleration. In Fig. 3, it
  • Page 498cleared upon a reset or after the power is turned off and then on again, the acceleration/deceleration reference speed specified for parameter No. 7066 (AICC or AI nanoCC) or No.19520 (AI-HPCC or AI-nanoHPCC) will be used. (Method (2), described later) If the acceleration/deceleration reference spee
  • Page 499(3)Using the speed specified with the F command issued at the start of cutting as the reference speed The speed specified with the F command issued when a cutting block group (such as G01 and G02) starts is assumed the acceleration/deceleration reference speed, This method is used if the G05.1Q1 blo
  • Page 500(2) A proper acceleration is determined under the condition that the acceleration change must be about the same as the setting so that parameter changes do not cause considerable shock to the machine, that is: Acceleration after change Acceleration before change = Acceleration change time Accelerati
  • Page 5017066 Acceleration/deceleration reference speed for the bell-shaped acceleration/deceleration time constant change function in AI Contour control mode or AI Nano contour control mode [Input section] Parameter input [Data type] 2 word [Unit of data] [Minimum data unit] Increment system Unit of data Va
  • Page 50219520 Acceleration/deceleration reference speed for the bell-shaped acceleration/deceleration time constant change function in AI High Precision Contour control mode or AI Nano High Precision contour control mode [Input section] Parameter input [Data type] 2 word [Unit of data] [Minimum data unit] I
  • Page 503TECHNICAL REPORT NO. TMN 01/122 Date Sep. General Manager of Software Development Center FANUC Series 16i/18i-MA/MB Concerning the addition of Optimum Torque Acceleration/Deceleration 1. Communicate this report to :  Your information  GE Fanuc-N, GE Fanuc-E FANUC Robotics CINCINATI MILACRON  Mach
  • Page 504FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A DESCRIPTIONS Concerning the addition of Optimum Torque acceleration/deceleration 1.Type of applied technical documents FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A Name DESCRIPTIONS Spec.No./Ed. B-63002EN/02 2.Summary of Change New, Add, App
  • Page 505Optimum Torque acceleration/deceleration (M Series) General This function enables acceleration/deceleration in accordance with the torque characteristics of the motor and the characteristics of the machines due to its friction and gravity and performs linear type positioning with optimum acceleratio
  • Page 506TECHNICAL REPORT NO. TMN 01/124E Date Sep. General Manager of Software Development Center FANUC Series 16i/18i-TA/MA/TB/MB Concerning the addition of Interpolation type straightness compensation 1. Communicate this report to : ○ Your information ○ GE Fanuc-N, GE Fanuc-E FANUC Robotics CINCINATI MILA
  • Page 507FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A DESCRIPTIONS Concerning the addition of Interpolation type straightness compensation 1.Type of applied technical documents FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A Name DESCRIPTIONS Spec.No./Ed. B-63002EN/02 2.Summary of Change New, Add,
  • Page 508Interpolation type straightness compensation General By this function, the following two functions can be used. (1) 128 straightness compensation points (2) Interpolation type straightness compensation 128 straightness compensation points The conventional straightness compensation function compensat
  • Page 509FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A CONNECTION MANUAL (FUNCTION) Concerning the addition of Interpolation type straightness compensation 1.Type of applied technical documents FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A Name CONNECTION MANUAL (FUNCTION) Spec.No./Ed. B-63003EN-
  • Page 510Interpolation type straightness compensation General By this function, the following two functions can be used. (1) 128 straightness compensation points (2) Interpolation type straightness compensation FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A CONNECTION MANUAL (FUNCTION) TITLE Concerning
  • Page 511128 straightness compensation points - Specification In straightness compensation, compensation data is set as the compensation amounts at the individual compensation points, in the same way as in stored pitch error compensation. This enables fine compensation. Up to six combinations of moving axes
  • Page 512ϕ : Number of the straightness compensation point at extremely negative point of the moving axis (parameter No.13381 - 13386) π : Number of the straightness compensation point at extremely positive point of the moving axis δ : Number of the straightness compensation point for the reference point of
  • Page 513- Examples for parameter setting As for the method of setting parameters for the moving axes, the compensation axes and the effective magnification, the followings can be set. (1) A single compensation axis can be set for a single moving axis. Setting of Setting of moving axis compensation axis Para
  • Page 514(3) A compensation axis can be set as a moving axis. Setting of Setting of moving axis compensation axis Paramete Setting Paramete Setting Effective magnification r value r value No No Value set in parameter 5711 1 5721 2 No.13391 Value set in parameter 5712 2 5722 3 No.13392 Value set in parameter
  • Page 515Interpolation type straightness compensation - Specification Compensation data, which is set using 128-point straightness compensation data, is divided into parts in each compensation point interval and output. - Compensation method With the 128-point straightness compensation method, the straightne
  • Page 516Parameter 5711 Axis number of moving axis 1 5712 Axis number of moving axis 2 5713 Axis number of moving axis 3 5714 Axis number of moving axis 4 5715 Axis number of moving axis 5 5716 Axis number of moving axis 6 [Data type] Byte type [Valid data range] 1 – Number of controlled axes Set the axis nu
  • Page 517Number of straightness compensation point at extremely negative 13386 point of moving axis 6 [Data type] Word type [Valid data range] 6000 – 6767 Set the number of the straightness compensation point at the extremely negative point for each moving axis. When the value set in this parameter is out of
  • Page 518FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A CONNECTION MANUAL (FUNCTION) TITLE Concerning the addition of Interpolation type straightness compensation 01 01.09.17 Newly Registered No. B-63003EN-1/02-11 EDT. DATE DESIGN DESCRIPTION PAGE 10/11
  • Page 519Alarm and Message No Message Meaning 5046 ILLEGAL PARAMETER The parameter for straightness (ST.COMP) compensation is not correct. This alarm occurs in the following case: • Invalid axis number is assigned to moving or compensation axis. • Parameter No.13881-13886 setting is not correct. 5321 S-COMP.
  • Page 520Note (1) This function is an option function (2) Stored pitch error compensation option is necessary to use this function. (3) If the feedrate is high, multiple compensation pulses may be output at the same time depending on the straightness compensation amount. (4) The compensation point interval i
  • Page 521FANUC Series 16i/18i/21i/160i/180i/210i-MODEL B DESCRIPTIONS Concerning the addition of Interpolation type straightness compensation 1.Type of applied technical documents Name FANUC Series 16i/18i/21i/160i/180i/210i-MODEL B DESCRIPTIONS Spec.No./Ed. B-63522EN/01 2.Summary of Change New, Add, Applica
  • Page 522Interpolation type straightness compensation General By this function, the following two functions can be used. (1) 128 straightness compensation points (2) Interpolation type straightness compensation 128 straightness compensation points The conventional straightness compensation function compensat
  • Page 523FANUC Series 16i/18i/21i/160i/180i/210i-MODEL B CONNECTION MANUAL (FUNCTION) Concerning the addition of Interpolation type straightness compensation 1.Type of applied technical documents FANUC Series 16i/18i/21i/160i/180i/210i-MODEL B Name CONNECTION MANUAL (FUNCTION) Spec.No./Ed. B-63523EN-1/01 2.S
  • Page 524Interpolation type straightness compensation General By this function, the following two functions can be used. (1) 128 straightness compensation points (2) Interpolation type straightness compensation FANUC Series 16i/18i/21i/160i/180i/210i-MODEL B CONNECTION MANUAL (FUNCTION) TITLE Concerning the
  • Page 525128 straightness compensation points - Specification In straightness compensation, compensation data is set as the compensation amounts at the individual compensation points, in the same way as in stored pitch error compensation. This enables fine compensation. Up to six combinations of moving axes
  • Page 526ϕ : Number of the straightness compensation point at extremely negative point of the moving axis (parameter No.13381 - 13386) π : Number of the straightness compensation point at extremely positive point of the moving axis δ : Number of the straightness compensation point for the reference point of
  • Page 527- Examples for parameter setting As for the method of setting parameters for the moving axes, the compensation axes and the effective magnification, the followings can be set. (1) A single compensation axis can be set for a single moving axis. Setting of Setting of moving axis compensation axis Para
  • Page 528(3) A compensation axis can be set as a moving axis. Setting of Setting of moving axis compensation axis Paramete Setting Paramete Setting Effective magnification r value r value No No Value set in parameter 5711 1 5721 2 No.13391 Value set in parameter 5712 2 5722 3 No.13392 Value set in parameter
  • Page 529Interpolation type straightness compensation - Specification Compensation data, which is set using 128-point straightness compensation data, is divided into parts in each compensation point interval and output. - Compensation method With the 128-point straightness compensation method, the straightne
  • Page 530Parameter 5711 Axis number of moving axis 1 5712 Axis number of moving axis 2 5713 Axis number of moving axis 3 5714 Axis number of moving axis 4 5715 Axis number of moving axis 5 5716 Axis number of moving axis 6 [Data type] Byte type [Valid data range] 1 – Number of controlled axes Set the axis nu
  • Page 531Number of straightness compensation point at extremely negative 13386 point of moving axis 6 [Data type] Word type [Valid data range] 6000 – 6767 Set the number of the straightness compensation point at the extremely negative point for each moving axis. When the value set in this parameter is out of
  • Page 532Alarm and Message No Message Meaning 5046 ILLEGAL PARAMETER The parameter for straightness (ST.COMP) compensation is not correct. This alarm occurs in the following case: • Invalid axis number is assigned to moving or compensation axis. • Parameter No.13881-13886 setting is not correct. 5321 S-COMP.
  • Page 533Note (1) This function is an option function (2) Stored pitch error compensation option is necessary to use this function. (3) If the feedrate is high, multiple compensation pulses may be output at the same time depending on the straightness compensation amount. (4) The compensation point interval i
  • Page 534TECHNICAL REPORT NO.TMN 02/074E Date July 30, 2002 General Manager of Software Development Center FANUC Series 16i/18i-MA/MB Concerning the addition of Optimum Torque Acceleration/Deceleration 1. Communicate this report to: ○ Your information ○ GE Fanuc-N, GE Fanuc-E FANUC Robotics CINCINATI MILACRO
  • Page 535FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A DESCRIPTIONS Concerning the addition of Optimum Torque acceleration/deceleration 1.Type of applied technical documents Name FANUC Series 16i/18i/21i/20i/160i/180i/210i-MODEL A DESCRIPTIONS Spec.No./Ed. B-63002EN/02 2.Summary of Change New, Add, App
  • Page 536Optimum Torque acceleration/deceleration (M Series) General This function enables acceleration/deceleration in accordance with the torque characteristics of the motor and the characteristics of the machines due to its friction and gravity and performs linear type positioning with optimum acceleratio